Quick-open type plate leveler
By installing a lubrication system and cleaning device in the sheet metal leveler, the problems of roller wear and debris accumulation are solved, and the long life and efficient operation of the equipment are achieved.
Patent Information
- Application Number
- CN202422178652.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-09-05
AI Technical Summary
The rollers of existing sheet metal levelers are subjected to high pressure and friction during operation, resulting in severe wear and tear, and the accumulation of metal debris affects the leveling efficiency.
A quick-opening sheet metal leveler was designed. The rollers were automatically lubricated to reduce wear by installing a lubricating oil inlet, an input pipe, and a soft brush. The waste outlet and the box cover facilitated the cleaning of debris.
It extends the service life of the equipment, prevents the accumulation of metal debris, and improves the leveling efficiency.
Smart Images

Figure CN223325257U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of leveling machines, in particular to a quick-opening plate leveling machine. Background Art
[0002] Levelers, also known as levelers, flat plate machines, levelers, straighteners, and straighteners, are primarily used to level various sizes of sheet metal and sheared sheets. They are suitable for leveling both cold-rolled and hot-rolled sheet metal. Due to their ease and simplicity of operation, they are widely used in a variety of industries, including machinery, metallurgy, building materials, chemicals, electronics, electricity, and light industry. However, existing sheet metal levelers are subject to significant pressure and friction during the leveling process, which can lead to increased component wear over time. In severe cases, these components may be scratched or seizure-prone, causing machine failure. Furthermore, after prolonged operation, metal debris is generated between the rollers and the sheet metal, and the accumulation of this debris affects leveling efficiency.
[0003] Therefore, it is necessary to provide a new quick-opening plate leveling machine to solve the above technical problems. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a quick-opening plate leveling machine.
[0005] The utility model provides a quick-opening sheet metal leveling machine comprising: a device main body, a plurality of input pipes rotatably connected to the upper and lower middle parts of the device main body, there are four input pipes, a lubricating oil inlet is fixedly connected to the rear side of the input pipe through the device main body, a plurality of soft brushes are fixedly connected to both sides of the input pipe, waste outlets are provided on both sides of the bottom of the device main body, a drive box is fixedly connected to the upper front side of the device main body, a motor is fixedly connected to the inside of the drive box, a rotating shaft is fixedly connected to the motor drive, a first large gear is fixedly connected to the rotating shaft, lubricating oil is injected through the lubricating oil inlet, the soft brush is soaked through the input pipe, and the motor is turned on at this time. Since the first roller and the second roller are in contact with the soft brush, automatic lubrication of the first roller and the second roller is achieved, reducing the wear of the rollers caused by the greater pressure and friction during the leveling process, thereby extending the service life of the equipment.
[0006] Preferably, the first small gears are meshed and connected at the lower sides of the first large gear, the second large gear is meshed and connected on the outer side of the first small gear, and the first roller is fixedly connected between the first large gear and the second large gear. When the first large gear rotates clockwise, it drives the second large gear and the first large gear to rotate clockwise under the drive of the first small gear, so that the first roller can rotate clockwise.
[0007] Preferably, the first roller, the first small gear and the second large gear are all rotatably connected above the interior of the device body, so that the first roller, the first small gear and the second large gear can rotate inside the device body.
[0008] Preferably, the third large gear is meshed and connected directly below the first large gear, the second small gear is meshed and connected below both sides of the third large gear, the fourth large gear is meshed and connected to the outside of the second small gear, and the second roller is fixedly connected in the middle of the third large gear. The first large gear rotates clockwise, driving the third large gear to rotate. Under the action of the second small gear and the fourth large gear, the second roller rotates counterclockwise, and the sheet material is fed into the device for easy leveling.
[0009] Preferably, the third large gear, the second small gear, the fourth large gear and the second roller are all rotatably connected to the lower interior of the device body, so that the third large gear, the second small gear, the fourth large gear and the second roller can rotate inside the device body.
[0010] Preferably, a box cover is rotatably connected to the top of the device body through a hinge, and a handle is fixedly connected to the right side above the box cover. The box cover is opened by the handle, which facilitates manual cleaning of debris.
[0011] Preferably, a feed port is provided in the middle of the right side of the device body, through which the sheet material can be conveniently fed into the device. Leg columns are fixedly connected around the bottom of the device body, through which the device body can be conveniently supported.
[0012] Preferably, an operating screen is fixedly connected to the middle of the right front side of the device body, and the startup and shutdown of the internal components of the device are controlled by the operating screen.
[0013] Compared with the related art, the quick-opening plate leveling machine provided by the utility model has the following beneficial effects:
[0014] 1. The utility model provides a quick-opening sheet metal leveling machine. By installing a lubricating oil inlet, an input pipe and a brush, the first roller and the second roller are automatically lubricated, reducing the wear of the rollers caused by the greater pressure and friction during the leveling process, thereby extending the service life of the equipment.
[0015] 2. The utility model provides a quick-opening sheet metal leveling machine, which is convenient for manual cleaning of debris by installing a waste outlet, a handle and a box cover, and prevents the accumulation of metal debris from affecting the leveling efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A schematic structural diagram of a preferred embodiment of the quick-opening plate leveling machine provided by the utility model;
[0017] Figure 2 for Figure 1 A schematic diagram of the structure above the interior of the device body is shown;
[0018] Figure 3 for Figure 1The schematic diagram of the structure of the bottom of the sheet metal leveler shown;
[0019] Figure 4 for Figure 1 The structural schematic diagram of the sheet metal leveling machine drive structure is shown.
[0020] Numbers in the figure: 1. Device body; 2. Drive box; 3. Feed port; 4. Handle; 5. Operation screen; 6. Leg; 7. Box cover; 8. Hinge; 9. Lubricating oil inlet; 10. Input pipe; 11. Soft brush; 12. Motor; 13. First roller; 14. Waste outlet; 15. Second roller; 16. Rotating shaft; 17. First large gear; 18. First small gear; 19. Second large gear; 20. Third large gear; 21. Second small gear; 22. Fourth large gear. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0022] The specific implementation of the present invention is described in detail below with reference to specific embodiments.
[0023] See also Figures 1 to 4 The embodiment of the present invention provides a quick-opening plate leveling machine, which includes: a device body 1, a plurality of input pipes 10 are rotatably connected to the upper and lower middle parts of the device body 1, and there are four input pipes 10. The rear side of the input pipe 10 is fixedly connected to a lubricating oil inlet 9 through the device body 1, and a plurality of soft brushes 11 are fixedly connected on both sides of the input pipe 10. Waste outlets 14 are provided on both sides of the bottom of the device body 1. A driving box 2 is fixedly connected to the upper front side of the device body 1, and a motor 12 is fixedly connected to the driving box 2. A rotating shaft 16 is fixedly connected to the driving part of the motor 12, and a first large gear 17 is fixedly connected to the rotating shaft 16. Lubricating oil is injected through the lubricating oil inlet 9 and soaked with the soft brush 11 through the input pipe 10. At this time, the motor 12 is turned on. Since the first roller 13 and the second roller 15 are in contact with the soft brush 11, the first roller 13 and the second roller 15 are automatically lubricated, reducing the wear of the rollers caused by the large pressure and friction during the leveling process, thereby extending the service life of the equipment.
[0024] In the embodiments of the present invention, please refer to Figure 2 and Figure 4The first large gear 17 is meshed with the first small gear 18 at the bottom on both sides, and the second large gear 19 is meshed with the outside of the first small gear 18. The first roller 13 is fixedly connected between the first large gear 17 and the second large gear 19. The first large gear 17 rotates clockwise, and under the drive of the first small gear 18, the second large gear 19 and the first large gear 17 are driven to rotate clockwise, so that the first roller 13 can rotate clockwise.
[0025] In the embodiments of the present invention, please refer to Figure 2 and Figure 4 The first roller 13 , the first small gear 18 and the second large gear 19 are all rotatably connected to the upper part of the interior of the device body 1 , so that the first roller 13 , the first small gear 18 and the second large gear 19 can rotate inside the device body 1 .
[0026] In the embodiments of the present invention, please refer to Figure 2 and Figure 4 The third large gear 20 is meshed and connected directly below the first large gear 17, and the second small gears 21 are meshed and connected below both sides of the third large gear 20. The fourth large gear 22 is meshed and connected to the outside of the second small gear 21, and the second roller 15 is fixedly connected in the middle of the third large gear 20. The first large gear 17 rotates clockwise, driving the third large gear 20 to rotate. Under the action of the second small gear 21 and the fourth large gear 22, the second roller 15 rotates counterclockwise, and the sheet material is fed into the device for easy leveling.
[0027] In the embodiments of the present invention, please refer to Figure 2 and Figure 4 The third large gear 20, the second small gear 21, the fourth large gear 22 and the second roller 15 are all rotatably connected to the bottom of the interior of the device body 1, so that the third large gear 20, the second small gear 21, the fourth large gear 22 and the second roller 15 can rotate inside the device body 1.
[0028] In the embodiments of the present invention, please refer to Figure 1 and Figure 2 The top of the device body 1 is rotatably connected to a box cover 7 through a hinge 8, and a handle 4 is fixedly connected to the right side above the box cover 7. The box cover 7 is opened by the handle 4 to facilitate manual cleaning of debris.
[0029] In the embodiments of the present invention, please refer to Figure 1 A feed port 3 is provided in the middle of the right side of the device body 1, through which the sheet material is conveniently fed into the device. Leg columns 6 are fixedly connected around the bottom of the device body 1, and the leg columns 6 are used to conveniently support the device body 1.
[0030] In the embodiments of the present invention, please refer to Figure 1An operation screen 5 is fixedly connected to the middle of the right front side of the device body 1, and the startup and shutdown of the internal components of the device are controlled by the operation screen 5.
[0031] The working principle of the quick-opening plate leveling machine provided by the utility model is as follows: when working, by starting the motor 12, the rotating shaft 16 is driven to rotate clockwise, driving the first large gear 17 to rotate clockwise, and under the drive of the first small gear 18, the second large gear 19 and the first large gear 17 are driven to rotate clockwise, so that the first roller 13 rotates clockwise. At this time, the rotation of the first large gear 17 drives the third large gear 20 to rotate. Under the action of the second small gear 21 and the fourth large gear 22, the second roller 15 rotates counterclockwise, and the plate in the feed port 3 is fed into the device for easy leveling. After long-term use, the plate is lubricated by the lubricating oil. Lubricating oil is injected into the inlet 9 and the soft brush 11 is soaked through the input pipe 10. At this time, the motor 12 is turned on. Since the first roller 13 and the second roller 15 are in contact with the soft brush 11, the first roller 13 and the second roller 15 are automatically lubricated, reducing the wear of the rollers caused by the greater pressure and friction during the leveling process, thereby extending the service life of the equipment. In addition, during long-term use, some metal debris is generated by the rollers and the sheet during leveling. The debris below the device body 1 is discharged through the waste outlet 14, and the waste above is discharged through the handle 4 to open the box cover 7, which is convenient for manual cleaning of the debris and prevents the accumulation of metal debris from affecting the leveling efficiency.
[0032] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A quick-opening sheet metal leveling machine, characterized in that: include: Device body (1); A soft brush (11), wherein a plurality of input pipes (10) are rotatably connected to the upper and lower parts of the middle of the device body (1), and there are four input pipes (10). The rear side of the input pipe (10) is fixedly connected to a lubricating oil inlet (9) through the device body (1), and a plurality of soft brushes (11) are fixedly connected to both sides of the input pipe (10); Waste outlets (14), with waste outlets (14) being provided on both sides of the bottom of the device body (1); A first large gear (17) is fixedly connected to a drive box (2) on the upper front side of the device body (1), a motor (12) is fixedly connected inside the drive box (2), a rotating shaft (16) is fixedly connected to the driving portion of the motor (12), and the first large gear (17) is fixedly connected to the rotating shaft (16).
2. The quick-opening sheet metal leveling machine according to claim 1, characterized in that: The first large gear (17) is meshed with first small gears (18) below both sides, the first small gear (18) is meshed with a second large gear (19) outside, and the first large gear (17) and the second large gear (19) are fixedly connected to the middle of the first large gear (17) and the second large gear (19).
3. The quick-opening sheet metal leveling machine according to claim 2, characterized in that: The first roller (13), the first small gear (18) and the second large gear (19) are all rotatably connected to the upper part of the device body (1).
4. The quick-opening sheet metal leveling machine according to claim 1, characterized in that: A third large gear (20) is meshedly connected directly below the first large gear (17), second small gears (21) are meshedly connected below both sides of the third large gear (20), a fourth large gear (22) is meshedly connected on the outside of the second small gear (21), and a second roller (15) is fixedly connected between the third large gear (20).
5. The quick-opening sheet metal leveling machine according to claim 4, characterized in that: The third large gear (20), the second small gear (21), the fourth large gear (22) and the second roller (15) are all rotatably connected to the lower part of the device body (1).
6. The quick-opening plate leveling machine according to claim 1, characterized in that: The top of the device body (1) is rotatably connected to a box cover (7) via a hinge (8), and a handle (4) is fixedly connected to the right side above the box cover (7).
7. The quick-opening plate leveling machine according to claim 1, characterized in that: A feed port (3) is provided in the middle of the right side of the device body (1), and leg columns (6) are fixedly connected around the bottom of the device body (1).
8. The quick-opening plate leveling machine according to claim 1, characterized in that: An operating screen (5) is fixedly connected to the middle of the front right side of the device body (1).