Demolding device for aluminum alloy casting production
By designing a demoulding device for aluminum alloy casting production with a moving component and a lifting component, and using a bidirectional screw and a striking mechanism driven by a hydraulic cylinder and a motor, the problem of insufficient limit of the demoulding rod is solved, and efficient demoulding of aluminum alloys and improvement of production efficiency are achieved.
Patent Information
- Application Number
- CN202422020389.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-08-20
AI Technical Summary
In the existing demoulding device for aluminum alloy casting production, the demoulding rod lacks a limiting structure, which makes demoulding inconvenient.
A demoulding device including a moving component and a lifting component was designed. The movement of the articulated frame was achieved by a hydraulic cylinder and a bidirectional screw driven by a motor. The demoulding was assisted by vibration force combined with a striking mechanism.
It achieves efficient demoulding of aluminum alloy, reduces equipment vibration and improves production efficiency.
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Figure CN223325435U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum alloy casting, in particular to a demoulding device for aluminum alloy casting production. Background Art
[0002] Die casting is a process that uses the three major elements of die casting machine, die casting mold and alloy material to unify pressure, speed and time. For metal hot processing, the existence of pressure is the main feature that distinguishes die casting technology from other casting methods. Die casting is a rapidly developing special casting method with little or no cutting in modern metal processing technology. It is a process of filling molten metal into a mold under high pressure and high speed, and crystallizing and solidifying under high pressure to form a casting.
[0003] According to application number 202222521370.2, a demolding device for aluminum alloy casting production includes an instrument body, a hydraulic press is provided on the upper part of the instrument body, an upper mold is connected to the lower part of the hydraulic press, one side of the upper mold is connected to a fixer, the inner wall of the fixer is connected to a sliding rod, the top of the sliding rod is connected to a top block, the bottom of the sliding rod is connected to a receiving plate, a limiting block is provided inside the limiting groove, one side of the limiting block is connected to a demolding rod, the inner wall of the demolding rod is connected to a screw, one side of the screw is connected to a bevel gear, one side of the bevel gear is connected to a motor, a supporting foot is provided at the lower part of the instrument body, and a shock-absorbing pad is installed at the lower part of the supporting foot.
[0004] This device, equipped with a demoulding rod, a receiving plate, a shock-absorbing pad, and a hydraulic press, can demould the aluminum alloy after production while reducing the vibration of the device itself. However, the device does not limit the demoulding rod, and the demoulding rod can only rotate with the rotation of the screw, so it cannot demould the aluminum alloy. Utility Model Content
[0005] The purpose of the utility model is to provide a demoulding device for aluminum alloy casting production to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a demoulding device for aluminum alloy casting production, comprising a base, a first fixing rod fixedly connected to the top of the base, a fixing seat fixedly connected to the top of the first fixing rod, a hydraulic cylinder fixedly connected to the top of the fixing seat, an upper die seat fixedly connected to the output end of the hydraulic cylinder, a second fixing rod fixedly connected to the top of the base, a lower die seat fixedly connected to the top of the second fixing rod, a demoulding mechanism provided on the top of the base, and a striking mechanism provided on the bottom of the base near the front;
[0007] The demoulding mechanism includes a moving component and a lifting component, the moving component is arranged on the top of the base, and the lifting component is arranged on the top of the moving component;
[0008] The moving assembly includes a connecting frame, which is fixedly connected to the top of the base in a front-to-back symmetrical manner. A bidirectional screw is rotatably connected to the right side of the connecting frame on the top of the base near the surface. A first motor is fixedly connected to the left side of the connecting frame on the top of the base near the front. Screw blocks are symmetrically threaded on the surface of the bidirectional screw. Limit rods are fixedly connected to the left and right sides of the connecting frame on the bottom of the base near the front.
[0009] The jacking assembly includes a first articulated frame, the top of the first articulated frame is fixedly connected to the top of the screw block, a hinged plate is hinged in the first articulated frame, the other end of the articulated plate is hinged to the second articulated frame, a slide groove is provided in the lower mold base, a first slide plate is connected to the slide groove for sliding up and down, and the top of the first slide plate is fixedly connected to a connecting block.
[0010] Preferably, the output end of the first motor is fixedly connected to the left end of the bidirectional screw, and a hole matching the limit rod is opened on the left side of the screw block near the front, and the screw block is slidably connected to the surface of the limit rod through the hole to limit the screw block so that the screw block can only move with the rotation of the bidirectional screw.
[0011] Preferably, a groove matching the connecting block is provided on the top of the lower die base, and the surface of the connecting block is slidably connected to the groove, and the top of the second hinged frame is fixedly connected to the bottom of the first slide plate.
[0012] Preferably, the striking mechanism includes a fixed sleeve, which is fixedly connected to the top of the base near the front, a second motor is fixedly connected inside the fixed sleeve, an output end of the second motor is fixedly connected to a cross cylinder, an arc block is slidably connected inside the cross cylinder, a second slide is fixedly connected to the top of the arc block, a connecting plate is fixedly connected to the top of the cross cylinder, a guide rod is fixedly connected to the side of the connecting plate close to the second slide, and a spring is sleeved on the surface of the guide rod between the connecting plate and the second slide.
[0013] Preferably, a groove matching the second slide plate is formed on the top of the cross cylinder, and the surface of the second slide plate passes through and is slidably connected to the groove.
[0014] Preferably, a hole matching the guide rod is formed on one side of the second slide plate close to the connecting plate, and the surface of the guide rod passes through and is slidably connected in the hole.
[0015] Preferably, one end of the spring is fixedly connected to a side of the second slide plate close to the connecting plate, and the other end of the spring is fixedly connected to a side of the connecting plate close to the second slide plate.
[0016] Compared with the prior art, the present invention provides a demoulding device for aluminum alloy casting production, which has the following beneficial effects:
[0017] 1. The demolding device for aluminum alloy casting production places the aluminum alloy on the lower die base, then starts the hydraulic cylinder to move the lower die base downward, and at the same time starts the first motor to rotate the bidirectional screw. The rotation of the bidirectional screw will cause the two screw blocks to move toward each other, thereby causing the two first articulated frames to move toward each other. The first articulated frame will squeeze the articulated plate, so the opposite movement of the two first articulated frames will cause the two second articulated frames to move downward, thereby driving the first slide plate and the connecting block to move downward until the top of the connecting block coincides with the top of the lower die base. The first motor can then be stopped, and the aluminum alloy is cast. After casting is completed, the upper die base moves upward through the operation of the hydraulic cylinder. At this time, the first motor will also work, causing the bidirectional screw to rotate in the opposite direction, thereby driving the two screw blocks to move in opposite directions and toward each other, moving the first slide plate and the connecting block upward, and ejecting the aluminum alloy from the lower die base, thereby facilitating demolding the aluminum alloy.
[0018] 2. The demoulding device for aluminum alloy casting production starts the second motor after the aluminum alloy casting is completed to rotate the cross cylinder. The rotation of the cross cylinder causes the arc surface of the arc block to contact the lower die base, hitting the lower die base. The vibration force generated by the hitting is transmitted to the aluminum alloy, and the vibration force is used to separate the aluminum alloy from the lower die base, making it more convenient to remove the aluminum alloy. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work.
[0020] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the mobile component of the structure of the utility model;
[0022] Figure 3 This is a schematic diagram of the jacking assembly of the structure of the utility model;
[0023] Figure 4 This is a schematic diagram of the striking mechanism of the utility model.
[0024] In the figure: 1. base; 2. first fixed rod; 3. fixed seat; 4. hydraulic cylinder; 5. upper mold base; 6. second fixed rod; 7. lower mold base; 8. demoulding mechanism; 81. moving assembly; 811. connecting frame; 812. bidirectional screw; 813. first motor; 814. screw block; 815. limit rod; 82. lifting assembly; 821. first articulated frame; 822. articulated plate; 823. second articulated frame; 824. slide; 825. first slide; 826. connecting block; 9. striking mechanism; 91. fixed sleeve; 92. second motor; 93. cross cylinder; 94. arc block; 95. second slide; 96. connecting plate; 97. guide rod; 98. spring. DETAILED DESCRIPTION
[0025] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0027] The utility model provides the following technical solutions:
[0028] Example 1
[0029] See also Figure 1-3 The utility model provides a technical solution: a demoulding device for aluminum alloy casting production, comprising a base 1, a first fixing rod 2 is fixedly connected to the top of the base 1, a fixing seat 3 is fixedly connected to the top of the first fixing rod 2, a hydraulic cylinder 4 is fixedly connected to the top of the fixing seat 3, an upper die seat 5 is fixedly connected to the output end of the hydraulic cylinder 4, a second fixing rod 6 is fixedly connected to the top of the base 1, a lower die seat 7 is fixedly connected to the top of the second fixing rod 6, a demoulding mechanism 8 is provided on the top of the base 1, and a striking mechanism 9 is provided on the bottom of the base 1 near the front;
[0030] The demoulding mechanism 8 includes a moving component 81 and a lifting component 82. The moving component 81 is arranged on the top of the base 1, and the lifting component 82 is arranged on the top of the moving component 81.
[0031] The moving assembly 81 includes a connecting frame 811, which is fixedly connected to the top of the base 1 in a front-to-back symmetrical manner. A bidirectional screw 812 is rotatably connected to the right side of the connecting frame 811 near the surface of the top of the base 1. A first motor 813 is fixedly connected to the left side of the connecting frame 811 near the front of the top of the base 1. Screw blocks 814 are symmetrically threaded on the surface of the bidirectional screw 812. Limit rods 815 are fixedly connected to the left and right sides of the connecting frame 811 near the front of the bottom of the base 1.
[0032] The lifting assembly 82 includes a first articulated frame 821, the top of the first articulated frame 821 is fixedly connected to the top of the screw block 814, a hinged plate 822 is hinged inside the first articulated frame 821, and the other end of the articulated plate 822 is hinged to the second articulated frame 823, a slide groove 824 is opened in the lower mold base 7, a first slide plate 825 is connected to the slide groove 824 for sliding up and down, and a connecting block 826 is fixedly connected to the top of the first slide plate 825.
[0033] The output end of the first motor 813 is fixedly connected to the left end of the bidirectional screw 812. A hole matching the limiting rod 815 is opened on the left side of the screw block 814 near the front, and the screw block 814 is slidably connected to the surface of the limiting rod 815 through the hole, limiting the screw block 814 so that the screw block 814 can only move with the rotation of the bidirectional screw 812.
[0034] A groove matching the connecting block 826 is formed on the top of the lower die base 7 , and the surface of the connecting block 826 is slidably connected to the groove, and the top of the second hinge frame 823 is fixedly connected to the bottom of the first slide plate 825 .
[0035] Example 2
[0036] See also Figure 4 , and on the basis of embodiment 1, a striking mechanism 9 is further obtained.
[0037] The striking mechanism 9 includes a fixed sleeve 91, which is fixedly connected to the top of the base 1 near the front. A second motor 92 is fixedly connected inside the fixed sleeve 91, and a cross cylinder 93 is fixedly connected to the output end of the second motor 92. An arc block 94 is slidably connected inside the cross cylinder 93, and a second slide 95 is fixedly connected to the top of the arc block 94. A connecting plate 96 is fixedly connected to the top of the cross cylinder 93. A guide rod 97 is fixedly connected to the side of the connecting plate 96 close to the second slide 95, and a spring 98 is sleeved on the surface of the guide rod 97 between the connecting plate 96 and the second slide 95.
[0038] A groove matching the second slide plate 95 is formed on the top of the cross cylinder 93 , and the surface of the second slide plate 95 passes through and is slidably connected in the groove.
[0039] A hole matching the guide rod 97 is formed on one side of the second slide plate 95 close to the connecting plate 96 , and the guide rod 97 passes through the surface and is slidably connected in the hole.
[0040] One end of the spring 98 is fixedly connected to a side of the second slide plate 95 close to the connecting plate 96 , and the other end of the spring 98 is fixedly connected to a side of the connecting plate 96 close to the second slide plate 95 .
[0041] In actual operation, when this device is used, the aluminum alloy is placed on the lower die base 7, and then the hydraulic cylinder 4 is started to move the lower die base 7 downward. At the same time, the first motor 813 is started to rotate the bidirectional screw 812. The rotation of the bidirectional screw 812 causes the two screw blocks 814 to move toward each other, thereby causing the two first articulated frames 821 to move toward each other. The first articulated frames 821 will squeeze the articulated plate 822, so the movement of the two first articulated frames 821 toward each other will cause the two second articulated frames 823 to move downward, thereby driving the first slide plate. 825 and the connecting block 826 move downward until the top of the connecting block 826 coincides with the top of the lower die base 7, and the operation of the first motor 813 is stopped. Then, the aluminum alloy is cast. After the casting is completed, the upper die base 5 moves upward by the operation of the hydraulic cylinder 4. At this time, the first motor 813 also works to make the bidirectional screw 812 rotate in the opposite direction, thereby driving the two screw blocks 814 to move in opposite directions, so that the first slide 825 and the connecting block 826 move upward, and the aluminum alloy is ejected from the lower die base 7, which is convenient for demolding the aluminum alloy.
[0042] After the aluminum alloy casting is completed, the second motor 92 is started to rotate the cross cylinder 93. The rotation of the cross cylinder 93 will cause the arc surface of the arc block 94 to contact the lower die base 7, hitting the lower die base 7. The vibration force generated by the hitting is transmitted to the aluminum alloy, and the vibration force is used to separate the aluminum alloy from the lower die base 7, making it more convenient to take out the aluminum alloy.
[0043] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.
Claims
1. A demoulding device for aluminum alloy casting production, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a first fixing rod (2), the top of the first fixing rod (2) is fixedly connected to a fixing seat (3), the top of the fixing seat (3) is fixedly connected to a hydraulic cylinder (4), the output end of the hydraulic cylinder (4) is fixedly connected to an upper die seat (5), the top of the base (1) is fixedly connected to a second fixing rod (6), the top of the second fixing rod (6) is fixedly connected to a lower die seat (7), a demoulding mechanism (8) is provided at the top of the base (1), and a striking mechanism (9) is provided at the bottom of the base (1) near the front; The demoulding mechanism (8) comprises a moving component (81) and a lifting component (82), wherein the moving component (81) is arranged on the top of the base (1), and the lifting component (82) is arranged on the top of the moving component (81); The moving assembly (81) includes a connecting frame (811), the connecting frame (811) is fixedly connected to the top of the base (1) in a front-to-back symmetrical manner, a bidirectional screw (812) is rotatably connected on the right side of the connecting frame (811) near the surface of the top of the base (1), a first motor (813) is fixedly connected on the left side of the connecting frame (811) near the front of the top of the base (1), a screw block (814) is symmetrically threaded on the surface of the bidirectional screw (812), and a limiting rod (815) is fixedly connected on the left and right sides of the connecting frame (811) near the front of the bottom of the base (1); The lifting assembly (82) includes a first articulated frame (821), the top of the first articulated frame (821) is fixedly connected to the top of the screw block (814), a hinged plate (822) is hinged in the first articulated frame (821), and the other end of the articulated plate (822) is hinged to a second articulated frame (823), a sliding groove (824) is provided in the lower mold base (7), a first slide plate (825) is connected to the sliding groove (824) for sliding up and down, and a connecting block (826) is fixedly connected to the top of the first slide plate (825).
2. The demoulding device for aluminum alloy casting production according to claim 1, characterized in that: The output end of the first motor (813) is fixedly connected to the left end of the bidirectional screw (812), and a hole matching the limit rod (815) is opened on the left side of the screw block (814) near the front, and the screw block (814) is slidably connected to the surface of the limit rod (815) through the hole.
3. The demoulding device for aluminum alloy casting production according to claim 1, characterized in that: The top of the lower die base (7) is provided with a groove matching the connecting block (826), and the surface of the connecting block (826) is slidably connected to the groove, and the top of the second hinge frame (823) is fixedly connected to the bottom of the first slide plate (825).
4. The demoulding device for aluminum alloy casting production according to claim 1, characterized in that: The striking mechanism (9) comprises a fixed sleeve (91), the fixed sleeve (91) being fixedly connected to the top of the base (1) near the front, a second motor (92) being fixedly connected inside the fixed sleeve (91), a cross cylinder (93) being fixedly connected to the output end of the second motor (92), an arc block (94) being slidably connected inside the cross cylinder (93), a second slide plate (95) being fixedly connected to the top of the arc block (94), a connecting plate (96) being fixedly connected to the top of the cross cylinder (93), a guide rod (97) being fixedly connected to the side of the connecting plate (96) near the second slide plate (95), a spring (98) being sleeved on the surface of the guide rod (97) between the connecting plate (96) and the second slide plate (95).
5. The demoulding device for aluminum alloy casting production according to claim 4, characterized in that: A groove matching the second slide plate (95) is provided on the top of the cross cylinder (93), and the surface of the second slide plate (95) passes through and is slidably connected in the groove.
6. The demoulding device for aluminum alloy casting production according to claim 4, characterized in that: A hole matching the guide rod (97) is provided on one side of the second slide plate (95) close to the connecting plate (96), and the surface of the guide rod (97) passes through and is slidably connected in the hole.
7. The demoulding device for aluminum alloy casting production according to claim 4, characterized in that: One end of the spring (98) is fixedly connected to the side of the second slide plate (95) close to the connecting plate (96), and the other end of the spring (98) is fixedly connected to the side of the connecting plate (96) close to the second slide plate (95).
Citation Information
Patent Citations
Demolding device for aluminum alloy casting production
CN218460818U