Tool for automatically finding shearing gap during steel plate shearing
The upper cutter gap is adjusted by driving a bidirectional screw through a hydraulic rod and a thickness detector probe, which solves the problem that the existing steel plate shearing device cannot automatically adjust the gap, and improves the steel plate shearing accuracy and the quality of the finished product.
Patent Information
- Application Number
- CN202421672165.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-07-16
AI Technical Summary
Existing steel plate shearing devices are unable to automatically adjust the gap, resulting in poor steel plate shearing accuracy and finished product quality.
A tooling is designed, which includes a hydraulic rod, a thickness detector probe, a bidirectional screw, a support arm and an adjustment plate. The thickness of the steel plate is detected by the thickness detector probe, and the bidirectional screw and the support arm are driven to adjust the upper cutter gap, thereby realizing automatic adjustment of the shear gap.
It realizes automatic adjustment of the shearing gap according to the thickness of the steel plate, improves the steel plate shearing accuracy and the quality of the finished product, ensures the neatness of the incision and reduces wear.
Smart Images

Figure CN223325523U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shearing tooling, in particular to a tooling for automatically finding a shearing gap when shearing steel plates. Background Art
[0002] Steel plates are widely used in daily life, including various distribution boxes, distribution cabinet shells, and commonly used metal products. All of them require shearing, punching, bending, welding, assembly and other processes to complete. The shearing in steel plate processing is done by two shear blades in linear motion, curved motion or circular motion to cut the rolled piece.
[0003] A search revealed Chinese patent publication (announcement) number CN207343876U, which discloses a steel plate shearing device comprising a cutter base and two upright posts, each of which is connected to a crossbeam at the top. The cutter base is positioned between the two upright posts, and a telescopic rod is provided between the crossbeam and the cutter base. The telescopic rod is provided with two pins, each of which is connected to an upper swing arm and a lower swing arm. The upper end of the upper swing arm is hinged to the crossbeam, and the lower end of the lower swing arm is hinged to the cutter base. A pressure plate and two buffer cylinders are also provided on the back of the cutter base. Each buffer cylinder contains a first spring, and the lower ends of the two first springs are connected to the pressure plate via connecting rods. A cutter is provided at the bottom of the cutter base, with the lower end of the cutter being above the lower end of the pressure plate. This utility model reduces the force required to shear steel plates and reduces energy consumption. Since there is a pressing plate, and the lower end of the pressing plate is lower than the lower end of the cutter, the pressing plate will press the steel plate first, and the cutter will come later. Therefore, even for the end of a shorter steel plate, it can be cut conveniently without causing waste.
[0004] Although the above patent can fix the steel plate, it does not have the function of automatically adjusting the gap according to the thickness of the plate. During the shearing process, since the steel plates to be sheared have different thicknesses, the gap between the upper cutting die and the lower cutting die is prone to change, affecting the accuracy of steel plate shearing and the quality of the finished product. Therefore, it is necessary to design a tooling for automatically finding the shearing gap for steel plate shearing to solve the above problem. Utility Model Content
[0005] The main purpose of the utility model is to provide a tool for automatically finding the shearing gap when shearing steel plates, which can effectively solve the problems in the background technology.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0007] The top of described sliding panel also is provided with an interlocking structure, and the interlocking structure of described sliding panel also is provided with an interlocking structure, and the interlocking structure of described sliding panel is fixedly mounted on the support frame, and the support frame
[0008] In order to facilitate the resetting of the thickness detector probe, the utility model is a tool for automatically finding the shear gap when shearing steel plates. The bottom of the outer surface of the connecting rod is fixedly connected with a gasket, and the upper surface of the gasket is fixedly connected with a first spring.
[0009] In order to facilitate the pressing of the steel plate, the utility model provides a tool for automatically finding the shearing gap when shearing the steel plate. Both sides of the lower surface of the fixed plate are fixedly connected with a second spring, and one end of the second spring is fixedly connected with a pressure block.
[0010] In order to achieve the effect of facilitating the support device, as a tool for automatically finding the shearing gap for steel plate shearing of the utility model, the lower surface of the bracket is fixedly connected to a fixing seat, and the front surface of the bracket is fixedly connected to an operation display screen.
[0011] In order to facilitate the support of steel plates, the utility model is a tool for automatically finding the shearing gap for shearing steel plates. A shearing platform is fixedly connected to one side of the inner bottom wall of the fixed seat, and a lower cutting knife is movably connected to the outer surface of the shearing platform by bolts.
[0012] In order to facilitate the transportation of steel plates, the utility model is a tool for automatically finding the shearing gap for steel plate shearing. A second motor is fixedly connected to one side of the front of the fixed seat, and a conveying roller is fixedly connected to the output end of the second motor.
[0013] In order to facilitate the adjustment of the position of the pressure roller, the utility model is a tool for automatically finding the shear gap when shearing steel plates. Both sides of the upper surface of the fixed seat are threadedly connected with adjustment rods, and one end of the adjustment rod is rotatably connected to a slide.
[0014] In order to achieve the effect of facilitating the compression of the steel plate, the utility model is a tool for automatically finding the shearing gap for shearing steel plates. The inner side surface of the slide is rotatably connected to a pressure roller, and the number of the pressure rollers is several. The several pressure rollers are evenly rotatably connected to the inner side surface of the slide in the form of a horizontal array.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. In the utility model, through the arrangement of a thickness detector probe, a bidirectional screw, a support arm and an adjustment plate, the thickness detector probe contacts the surface of the steel plate to detect the thickness of the steel plate being sheared, and the first motor drives the bidirectional screw to rotate, so that the two first sliders on its outer surface move closer to each other, and the two sets of support arms drive the second slider to change its position on the outer surface of the guide rod as the first slider moves, and the upper cutter is pushed through the adjustment plate, thereby realizing the function of automatically adjusting the shearing gap according to the thickness of the steel plate, thereby ensuring the accuracy of steel plate shearing and the quality of the finished product.
[0017] 2. In the utility model, the pressure block presses the steel plate through the setting of the pressure block, the second spring, the lower cutter, the adjusting rod and the pressure roller, and maintains stability during cutting, thereby improving efficiency and cutting quality. The second spring enables the pressure block to adapt to the use of steel plates of different thicknesses. The lower cutter and the shearing table cooperate with each other to ensure the neatness of the incision during cutting and reduce wear. By rotating the adjusting rod, the position of the slide can be adjusted, thereby changing the distance between the pressure roller and the conveying roller, which is suitable for use with steel plates of different thicknesses. Multiple pressure rollers effectively increase the interaction force with the steel plate, avoid slipping of the steel plate during transportation and affecting the feeding effect, and at the same time level the steel plate to ensure product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the main structure of an embodiment of the utility model;
[0019] Figure 2 This is a schematic cross-sectional plan view of an embodiment of the present invention;
[0020] Figure 3 This is a left-side structural diagram of a support plate according to an embodiment of the present invention;
[0021] Figure 4 This is a schematic diagram of the right side structure of the support plate according to an embodiment of the utility model;
[0022] Figure 5 This is a schematic structural diagram of a fixing base according to an embodiment of the present utility model.
[0023] In the figure: 1. bracket; 2. hydraulic rod; 3. support plate; 4. knife holder; 5. upper cutter; 6. fixing plate; 7. connecting rod; 8. thickness detector probe; 9. first motor; 10. bidirectional screw; 11. first slider; 12. support arm; 13. second slider; 14. guide rod; 15. adjustment plate; 16. gasket; 17. first spring; 18. second spring; 19. pressure block; 20. fixing seat; 21. operation display screen; 22. shearing table; 23. lower cutter; 24. second motor; 25. conveyor roller; 26. adjustment rod; 27. slide plate; 28. pressure roller. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] Example
[0026] like Figure 1-5 As shown, a tool for automatically finding the shear gap for shearing steel plates comprises a bracket 1, a hydraulic rod 2 is fixedly connected to the middle part of the upper surface of the bracket 1, the output end of the hydraulic rod 2 is fixedly connected to the support plate 3, a tool holder 4 is fixedly connected to one side of the lower surface of the support plate 3, an upper cutting knife 5 is movably connected to the interior of the tool holder 4 by bolts, the bottom of the outer surface of the tool holder 4 is fixedly connected to a fixed plate 6, a connecting rod 7 is slidably connected to the middle part of the upper surface of the fixed plate 6, the connecting rod 7 passes through the fixed plate 6, and one end of the connecting rod 7 is fixedly connected to a thickness detector probe 8; a first motor 9 is fixedly connected to the bottom of the inner side of the support plate 3, a bidirectional screw 10 is fixedly connected to the output end of the first motor 9, a first slider 11 is threadedly connected to both sides of the outer surface of the bidirectional screw 10, a support arm 12 is hinged to the inner side of the first slider 11, a second slider 13 is hinged to one end of the support arm 12, a guide rod 14 is slidably connected to the interior of the second slider 13, and an adjustment plate 15 is fixedly connected to the outer surface of the guide rod 14.
[0027] When in use, through the arrangement of the upper cutter 5, the thickness detector probe 8, the bidirectional screw 10, the support arm 12 and the adjustment plate 15, the bracket 1 is used to support and fix the hydraulic rod 2, and the upper cutter 5 is placed inside the tool holder 4 and fixed by bolts, which is convenient for replacement when damaged and easy to maintain. The output end of the hydraulic rod 2 is telescopic, which can drive the upper cutter 5 on the lower surface of the support plate 3 to move up and down, and can shear steel plates of different thicknesses. The connecting rod 7 is slidably connected to the upper surface of the fixed plate 6 to support and fix the thickness detector probe 8. At the same time, when the thickness detector probe 8 contacts the steel plate, , it can slide upward to detect the steel plate while avoiding damage. When the support plate 3 moves downward, the thickness detector probe 8 first contacts the surface of the steel plate to detect the thickness of the sheared steel plate. The first motor 9 drives the bidirectional screw 10 to rotate, so that the two first sliders 11 on the outer surface of the steel plate are close to each other. The two sets of support arms 12 drive the second slider 13 to change its position on the outer surface of the guide rod 14 as the first slider 11 moves. The upper cutter 5 is pushed through the adjustment plate 15, thereby realizing the function of automatically adjusting the shearing gap according to the thickness of the steel plate, thereby ensuring the accuracy of steel plate shearing and the quality of the finished product.
[0028] In this embodiment, a gasket 16 is fixedly connected to the bottom of the outer surface of the connecting rod 7 , and a first spring 17 is fixedly connected to the upper surface of the gasket 16 .
[0029] During specific use, through the provision of the first spring 17 , under the elastic action of the first spring 17 , the gasket 16 can drive the connecting rod 7 to reset, thereby providing convenience for the next use of the thickness detector probe 8 .
[0030] In this embodiment, second springs 18 are fixedly connected to both sides of the lower surface of the fixing plate 6 , and a pressure block 19 is fixedly connected to one end of the second spring 18 .
[0031] During specific use, through the setting of the pressure block 19, when the device is shearing, the pressure block 19 contacts the steel plate and presses it, maintaining stability during cutting, improving efficiency and cutting quality. The second spring 18 enables the pressure block 19 to adapt to the use of steel plates of different thicknesses, and its applicability is enhanced.
[0032] In this embodiment, a fixing seat 20 is fixedly connected to the lower surface of the bracket 1 , and an operation display screen 21 is fixedly connected to the front surface of the bracket 1 .
[0033] During specific use, through the setting of the fixing base 20 and the operation display screen 21, the fixing base 20 is used to support multiple components of the fixing device to enhance stability during use. The operation display screen 21 can be operated by touch screen to manually control the first motor 9 and facilitate the display of data.
[0034] In this embodiment, a shearing platform 22 is fixedly connected to one side of the inner bottom wall of the fixing seat 20 , and a lower cutting blade 23 is movably connected to the outer surface of the shearing platform 22 via bolts.
[0035] During specific use, through the setting of the shearing table 22, the lower cutter 23 is movably connected to the outer surface of the shearing table 22 by bolts, which is convenient for installation and disassembly. The lower cutter 23 and the shearing table 22 cooperate with each other to ensure the neatness of the incision when cutting materials, while reducing wear and tear, and greatly enhancing the service life.
[0036] In this embodiment, a second motor 24 is fixedly connected to one side of the front surface of the fixing base 20 , and a conveying roller 25 is fixedly connected to the output end of the second motor 24 .
[0037] During specific use, by setting the conveying roller 25, the second motor 24 drives the conveying roller 25 to rotate, and the steel plate is conveyed, thereby achieving the purpose of automatic conveying and ensuring the stability of conveying.
[0038] In this embodiment, both sides of the upper surface of the fixing seat 20 are threadedly connected to the adjusting rod 26 , and one end of the adjusting rod 26 is rotatably connected to the slide plate 27 .
[0039] During specific use, the position of the slide plate 27 can be adjusted by rotating the adjusting rod 26, thereby changing the distance between the pressing roller 28 and the conveying roller 25, which is suitable for steel plates of different thicknesses and expands the scope of use of the device.
[0040] In this embodiment, the inner side surface of the slide plate 27 is rotatably connected to a plurality of pressure rollers 28 , which are uniformly rotatably connected to the inner side surface of the slide plate 27 in the form of a horizontal array.
[0041] During specific use, through the setting of the pressure roller 28, multiple pressure rollers 28 are evenly rotated and connected to the inner side of the slide plate 27 in the form of a horizontal array, which can effectively improve the interaction force with the steel plate, avoid the steel plate from slipping during transportation and affecting the feeding effect, and at the same time level the steel plate to ensure product quality.
[0042] Working principle: During use, the adjusting rod 26 is rotated to adjust the position of the slide plate 27. The spacing between the pressing roller 28 and the conveying roller 25 is adjusted according to the thickness of the steel plate. The multiple pressing rollers 28 level the steel plate. The second motor 24 drives the conveying roller 25 to rotate to convey the steel plate. The output end of the hydraulic rod 2 extends, driving the support plate 3 to move downward. The thickness detector probe 8 first contacts the surface of the steel plate to detect the thickness of the sheared steel plate. At the same time, the connecting rod 7 slides upward, the first spring 17 is compressed, and the first motor 9 drives the bidirectional screw 10 to rotate, so that the two first sliders 11 on the outer surface are close to each other, and the two sets of support arms 12 drive the second slider 13 in The outer surface of the guide rod 14 changes position with the movement of the first slider 11, and the upper cutter 5 is pushed by the adjustment plate 15, thereby realizing the function of automatically adjusting the shear gap according to the thickness of the steel plate. As the support plate 3 moves, the pressure block 19 presses the steel plate to maintain stability during cutting. The second spring 18 enables the pressure block 19 to adapt to the use of steel plates of different thicknesses. The upper cutter 5 and the lower cutter 23 cooperate with each other to ensure the neatness of the incision during cutting. After the steel plate shearing is completed, the hydraulic rod 2 is reset. At the same time, under the elastic action of the first spring 17, the gasket 16 drives the connecting rod 7 to reset, thereby providing convenience for the next use of the thickness detector probe 8.
[0043] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A tool for automatically finding the shear gap when shearing a steel plate, comprising a bracket (1), characterized in that: A hydraulic rod (2) is fixedly connected to the middle of the upper surface of the bracket (1), the output end of the hydraulic rod (2) is fixedly connected to a support plate (3), one side of the lower surface of the support plate (3) is fixedly connected to a tool holder (4), the interior of the tool holder (4) is movably connected to an upper cutter (5) via bolts, the bottom of the outer surface of the tool holder (4) is fixedly connected to a fixed plate (6), the middle of the upper surface of the fixed plate (6) is slidably connected to a connecting rod (7), the connecting rod (7) passes through the fixed plate (6), and one end of the connecting rod (7) is fixedly connected to a thickness detector probe (8); The bottom of the inner side surface of the support plate (3) is fixedly connected to a first motor (9), the output end of the first motor (9) is fixedly connected to a bidirectional screw (10), both sides of the outer surface of the bidirectional screw (10) are threadedly connected to a first slider (11), the inner side surface of the first slider (11) is hinged to a support arm (12), one end of the support arm (12) is hinged to a second slider (13), the interior of the second slider (13) is slidably connected to a guide rod (14), and the outer surface of the guide rod (14) is fixedly connected to an adjustment plate (15).
2. The tool for automatically finding the shear gap when shearing steel plates according to claim 1, characterized in that: A gasket (16) is fixedly connected to the bottom of the outer surface of the connecting rod (7), and a first spring (17) is fixedly connected to the upper surface of the gasket (16).
3. The tool for automatically finding the shear gap when shearing steel plates according to claim 1, characterized in that: Second springs (18) are fixedly connected to both sides of the lower surface of the fixing plate (6), and one end of the second spring (18) is fixedly connected to a pressure block (19).
4. The tool for automatically finding the shear gap when shearing steel plates according to claim 1, characterized in that: The lower surface of the bracket (1) is fixedly connected to a fixing seat (20), and the front surface of the bracket (1) is fixedly connected to an operation display screen (21).
5. The tool for automatically finding the shear gap when shearing steel plates according to claim 4, characterized in that: A shearing platform (22) is fixedly connected to one side of the inner bottom wall of the fixing seat (20), and a lower cutting knife (23) is movably connected to the outer surface of the shearing platform (22) via bolts.
6. The tool for automatically finding the shear gap when shearing steel plates according to claim 4, characterized in that: A second motor (24) is fixedly connected to one side of the front face of the fixing seat (20), and a conveying roller (25) is fixedly connected to the output end of the second motor (24).
7. The tool for automatically finding the shear gap when shearing steel plates according to claim 4, characterized in that: Both sides of the upper surface of the fixing seat (20) are threadedly connected with an adjusting rod (26), and one end of the adjusting rod (26) is rotatably connected to a slide plate (27).
8. The tool for automatically finding the shear gap when shearing steel plates according to claim 7, characterized in that: The inner side surface of the slide plate (27) is rotatably connected to a pressure roller (28), and the number of the pressure rollers (28) is several, and the several pressure rollers (28) are evenly rotatably connected to the inner side surface of the slide plate (27) in the form of a horizontal array.
Citation Information
Patent Citations
Steel plate shearing device
CN207343876U