Clamping type waste wind power blade cutting device

Abstract

The utility model relates to the technical field of wind power blade cutting, in particular to a clamping type waste wind power blade cutting device which comprises a lifting mechanism, a cutting mechanism is installed in front of the lifting mechanism, and a clamping mechanism is connected to the lower portion of the lifting mechanism. By arranging the clamping mechanism, when cutting operation is carried out, the cutting device is placed above the abandoned wind power blade through a forklift, the second oil cylinder is started, the clamping cushion blocks are clamped on the two sides of the blade, the cutting device is fixed, the whole abandoned wind power blade does not need to be conveyed back to a machining workshop, the abandoned wind power blade is directly cut into small pieces on site and then conveyed back, and therefore cutting efficiency is greatly improved. The transportation cost is reduced; the cutting mechanism is arranged, the rope saw is used for cutting, meanwhile, the tightness degree of the rope saw is adjusted through the first electric cylinder, the tension degree of the rope saw can be adjusted according to site requirements, and efficient operation of the cutting saw is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of wind turbine blade cutting, in particular to a clamping type waste wind turbine blade cutting device. Background Art

[0002] In the wind power industry, the disposal of discarded wind turbine blades is an urgent issue. With the rapid development of the wind power industry, a large number of wind turbine blades have reached the end of their service life or have been eliminated due to technological updates. These discarded wind turbine blades are large in size, complex in structure, and are usually made of composite materials that are difficult to decompose, posing a huge challenge to recycling. Traditional disposal methods such as landfill or incineration not only occupy a large amount of land resources, but also produce harmful gases, causing serious impacts on the environment. Therefore, the research and development of efficient waste wind turbine blade cutting and recycling technologies has become an important topic at present. These technologies aim to decompose large wind turbine blades into smaller components through precise cutting for subsequent recycling or safe disposal, thereby achieving the goals of effective resource recycling and environmental protection.

[0003] Through searching, the announcement number CN117984387A provides an automatic cutting device for wind turbine blades. The cutting device realizes high-precision automatic and precise cutting operations. By adjusting the position through the traction mechanism, it can cut wind turbine blades of different sizes and shapes. At the same time, it replaces manual cutting operations, reduces the risk of personnel contacting the tool, and improves work efficiency and safety.

[0004] However, the automatic cutting device has the following problems when performing cutting operations:

[0005] 1. When the cutting device is performing cutting operations, the wind turbine blades need to be transported to the operation location in advance, which increases transportation costs, makes cutting inconvenient, and makes the operation complicated.

[0006] 2. The cutting device uses a circular saw component for cutting, which has poor cutting efficiency and is difficult to adapt to the cutting of blades of different sizes. Utility Model Content

[0007] In response to the existing problems, the present invention provides a clamping type waste wind turbine blade cutting device, aiming to solve the problems mentioned in the background technology.

[0008] In order to solve the above problems, the utility model provides a clamping type waste wind turbine blade cutting device, including a lifting mechanism, a cutting mechanism is installed in front of the lifting mechanism, a clamping mechanism is connected to the bottom of the lifting mechanism, the lifting mechanism includes a fixed frame, a lifting motor is installed on the top of the fixed frame, the output end of the lifting motor is connected to a screw rod, the two ends of the screw rod are respectively rotatably connected to the upper and lower walls of the fixed frame, a limit rod is provided between the upper and lower walls of the fixed frame and on both sides of the screw rod, a transport plate is provided on the side of the lower end of the fixed frame away from the cutting mechanism, and a forklift hole is opened on the side wall of the transport plate; the cutting mechanism includes a sleeve connected to the screw rod and two limit rods The lifting plate on the positioning rod is symmetrically connected to two connecting frames at the lower end of the lifting plate, the lower end of one of the connecting frames is connected to a connecting plate, and the lower end of the other connecting frame is connected to a tensioning assembly, a cutting motor is installed on the lower side of the connecting plate, the output end of the cutting motor is connected to a driving wheel, and the upper side of the lifting plate is rotatably connected to a driven wheel; the clamping mechanism includes a frame connected to the bottom end of the fixed frame, and two connecting parts are provided on the upper side wall of the frame, each of the two ends of the lower part of the frame is hinged with a connecting rod, and the upper and lower ends of the connecting rod are respectively hinged with the telescopic end and the clamping pad of the second oil cylinder, and the fixed end of the second oil cylinder is hinged to the side of the connecting part.

[0009] Furthermore, the tensioning assembly includes a tensioning plate connected to the lower end of the connecting frame, and a limiting frame is provided below the tensioning plate.

[0010] Furthermore, the tensioning assembly also includes a tensioning slider slidably arranged inside the limit frame, the side of the tensioning slider is connected to the telescopic end of the first oil cylinder, and the fixed end of the first oil cylinder is connected to the inner wall of the limit frame.

[0011] Furthermore, the tensioning wheel is rotatably connected to the side surface of the tensioning slider.

[0012] Furthermore, the driving wheel, the driven wheel and the tensioning wheel are connected through a rope saw transmission.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. The utility model sets a clamping mechanism. When performing cutting operations, a forklift is used to place the clamping mechanism above the discarded wind turbine blades. The second oil cylinder is activated to clamp the clamping pads on both sides of the blades to fix the cutting device. There is no need to transport the discarded wind turbine blades back to the processing workshop as a whole. Instead, the blades can be directly cut into small pieces on site and then transported back, which greatly reduces the transportation cost.

[0015] 2. The utility model sets a cutting mechanism and uses a rope saw for cutting. At the same time, the tightness of the rope saw is adjusted by the first electric cylinder. The tension of the rope saw can be adjusted according to on-site needs to ensure efficient operation of the cutting saw. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of a clamping type waste wind turbine blade cutting device;

[0017] Figure 2 This is a schematic diagram of the lifting mechanism of a clamping type waste wind turbine blade cutting device;

[0018] Figure 3 This is a schematic diagram of the cutting mechanism portion of a clamping type waste wind turbine blade cutting device;

[0019] Figure 4 This is a partial schematic diagram of a tensioning assembly of a clamping type waste wind turbine blade cutting device;

[0020] Figure 5 A schematic cross-sectional view of a clamping mechanism of a clamping type waste wind turbine blade cutting device;

[0021] Figure 6 This is a schematic diagram of a clamping type waste wind turbine blade cutting device being transported by a forklift.

[0022] Description of the numbers in the figure:

[0023] 1. Lifting mechanism; 101. Fixed frame; 102. Lifting motor; 103. Screw; 104. Limit rod; 105. Transport plate; 2. Cutting mechanism; 201. Lifting plate; 202. Connecting frame; 203. Connecting plate; 204. Tensioning mechanism; 2041. Tensioning plate; 2042. Limiting frame; 2043. First oil cylinder; 2044. Tensioning slider; 205. Cutting motor; 206. Driving wheel; 207. Driven wheel; 208. Tensioning wheel; 209. Rope saw; 3. Clamping mechanism; 301. Frame; 302. Connecting piece; 303. Second oil cylinder; 304. Connecting rod; 305. Clamping pad. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] See also Figure 1-Figure 5The utility model provides a clamping type waste wind turbine blade cutting device, including a lifting mechanism 1, a cutting mechanism 2 is installed in front of the lifting mechanism 1, and a clamping mechanism 3 is connected to the bottom of the lifting mechanism, the lifting mechanism 1 includes a fixed frame 101, a lifting motor 102 is installed on the top of the fixed frame 101, and the output end of the lifting motor 102 is connected to a screw rod 103, and the two ends of the screw rod 103 are respectively rotatably connected to the upper and lower walls of the fixed frame 101, and a limiting rod 104 is provided between the upper and lower walls of the fixed frame 101 and on both sides of the screw rod 103, and a transport plate 105 is provided on the side of the lower end of the fixed frame 101 away from the cutting mechanism 2, and a forklift hole is opened on the side wall of the transport plate 105; the cutting mechanism 2 includes a lifting plate 201 sleeved on the screw rod 103 and two limiting rods 104, and the lifting Two connecting frames 202 are symmetrically connected to the lower end of the plate 201, wherein the lower end of one of the connecting frames 202 is connected to a connecting plate 203, and the lower end of the other connecting frame 202 is connected to a tensioning assembly 204. A cutting motor 205 is installed on the lower side of the connecting plate 203, and the output end of the cutting motor 205 is connected to a driving wheel 206. The upper side of the lifting plate 201 is rotatably connected to a driven wheel 207; the clamping mechanism 3 includes a frame 301 connected to the bottom end of the fixed frame 101, and two connecting members 302 are provided on the upper side wall of the frame 301. A connecting rod 304 is hinged at each end of the lower part of the frame 301, and the upper and lower ends of the connecting rod 304 are respectively hinged to the telescopic end of the second oil cylinder 303 and the clamping pad 305, and the fixed end of the second oil cylinder 303 is hinged to the side of the connecting member 302.

[0026] The tensioning assembly 204 includes a tensioning plate 2041 connected to the lower end of the connecting frame 202 , and a limiting frame 2042 is provided below the tensioning plate 2041 .

[0027] Among them, the tensioning assembly 204 also includes a tensioning slider 2044 slidably arranged inside the limit frame 2042, and the side of the tensioning slider 2044 is connected to the telescopic end of the first oil cylinder 2043, and the fixed end of the first oil cylinder 2043 is connected to the inner wall of the limit frame 2042.

[0028] The tensioning wheel 208 is rotatably connected to the side of the tensioning slider 2044 .

[0029] The driving wheel 206 , the driven wheel 207 and the tensioning wheel 208 are connected by a wire rope saw 209 . The position of the tensioning wheel 208 is controlled by the extension and contraction of the first oil cylinder 2043 , thereby controlling the tightness of the wire rope saw 209 .

[0030] The power of the lifting motor 102 and the cutting motor 205 , as well as the oil pressure of the first oil cylinder 2043 and the second oil cylinder 303 are all provided by a forklift during on-site cutting.

[0031] Specific embodiments of the present utility model:

[0032] When performing the cutting operation, the cutting device is placed above the discarded wind turbine blade by a forklift, and the second oil cylinder 303 is started. The second oil cylinder 303 extends and pushes the connecting rod 304, so that the clamping pad 305 is clamped on both sides of the blade to fix the cutting device; after the fixation is completed, the tension of the rope saw 209 is adjusted by the first oil cylinder 2043 to ensure that the rope saw 209 operates efficiently; the cutting motor 205 is started to drive the rope saw 209 to rotate, and the lifting motor 102 is started to drive the screw rod 103 to rotate, thereby pushing the lifting plate 201 to move downward, so that the rope saw 209 cuts the wind turbine blade; after the cutting is completed, the second oil cylinder 303 is started to retract, so that the clamping pad 305 releases the fixation of the wind turbine blade, and then the cutting device is removed by a forklift. The above operations do not need to be performed in the production workshop, and can be directly cut into small pieces on site and then transported back, reducing the transportation cost of the discarded wind turbine blades.

[0033] The above description is merely a preferred embodiment of the present invention; however, the scope of protection of the present invention is not limited thereto. Any person skilled in the art who, within the technical scope disclosed in the present invention, makes equivalent substitutions or modifications based on the technical solutions and improved concepts of the present invention shall be covered by the scope of protection of the present invention.

Claims

1. A clamping type waste wind turbine blade cutting device, comprising a lifting mechanism (1), a cutting mechanism (2) being installed in front of the lifting mechanism (1), characterized in that: A clamping mechanism (3) is connected to the lower side of the lifting mechanism, and the lifting mechanism (1) includes a fixed frame (101), a lifting motor (102) is installed on the top of the fixed frame (101), and a screw rod (103) is connected to the output end of the lifting motor (102), and the two ends of the screw rod (103) are respectively rotatably connected to the upper and lower walls of the fixed frame (101), and a limiting rod (104) is provided between the upper and lower walls of the fixed frame (101) and on both sides of the screw rod (103), and a transport plate (105) is provided on the side of the lower end of the fixed frame (101) away from the cutting mechanism (2), and a forklift hole is provided on the side wall of the transport plate (105); The cutting mechanism (2) comprises a lifting plate (201) sleeved on a screw rod (103) and two limiting rods (104); the lower end of the lifting plate (201) is symmetrically connected to two connecting frames (202); the lower end of one of the connecting frames (202) is connected to the connecting plate (203); the lower end of the other connecting frame (202) is connected to a tensioning assembly (204); a cutting motor (205) is installed on the lower side of the connecting plate (203); the output end of the cutting motor (205) is connected to a driving wheel (206); and the upper side of the lifting plate (201) is rotatably connected to a driven wheel (207); The clamping mechanism (3) includes a frame (301) connected to the bottom end of the fixed frame (101), two connecting members (302) are provided on the upper side wall of the frame (301), and a connecting rod (304) is hinged at each end of the lower part of the frame (301), and the upper and lower ends of the connecting rod (304) are respectively hinged to the telescopic end of the second oil cylinder (303) and the clamping pad (305), and the fixed end of the second oil cylinder (303) is hinged to the side of the connecting member (302).

2. The clamping type waste wind turbine blade cutting device according to claim 1, characterized in that: The tensioning assembly (204) comprises a tensioning plate (2041) connected to the lower end of the connecting frame (202), and a limiting frame (2042) is provided below the tensioning plate (2041).

3. The clamping type waste wind turbine blade cutting device according to claim 2, characterized in that: The tensioning assembly (204) further comprises a tensioning slider (2044) slidably arranged inside the limiting frame (2042); the side of the tensioning slider (2044) is connected to the telescopic end of the first oil cylinder (2043); and the fixed end of the first oil cylinder (2043) is connected to the inner wall of the limiting frame (2042).

4. The clamping type waste wind turbine blade cutting device according to claim 3, characterized in that: The side of the tensioning slider (2044) is rotatably connected to a tensioning wheel (208).

5. The clamping type waste wind turbine blade cutting device according to claim 4, characterized in that: The driving wheel (206), the driven wheel (207) and the tensioning wheel (208) are connected by a rope saw (209).

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