Electromagnetic clutch accessory press-fitting equipment
By designing automated electromagnetic clutch parts pressing equipment and using conveyor belts and electromagnets to achieve automated loading and pressing, the safety hazards and low efficiency problems caused by manual operation in the existing technology are solved, and efficient and safe electromagnetic clutch production is achieved.
Patent Information
- Application Number
- CN202422744630.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-11
AI Technical Summary
In the existing electromagnetic clutch production process, the loading and pressing of accessories rely on manual operation, which poses a safety hazard and the efficiency is affected by the proficiency of the staff.
An electromagnetic clutch parts pressing equipment was designed, which uses a conveyor belt and an electromagnet to realize automatic loading and pressing. The staggered design of the conveyor belt and the control of the electromagnet can realize automatic grasping and placement of parts. The stability and precision are improved by combining a liftable support platform.
It realizes an efficient and safe automated pressing process, reduces the safety risks of manual operation, and improves production efficiency and precision.
Smart Images

Figure CN223325809U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of electromagnetic clutch production, and more particularly to a press-fitting device for electromagnetic clutch accessories. Background Art
[0002] During the production process of electromagnetic clutches, related components must be press-fitted. Existing press-fitting machines press-fit components into the press-fitting position to complete the connection. However, loading the components manually and manually securing the components during the press-fitting process pose a safety risk to the workers. Furthermore, worker proficiency significantly impacts production efficiency. Utility Model Content
[0003] In view of the shortcomings of the existing technology, the purpose of the present invention is to provide an electromagnetic clutch accessories press-fitting device to solve the above technical problems.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an electromagnetic clutch accessory pressing device, comprising a frame and a processing table and a pressing mechanism arranged on the frame, the pressing mechanism being located directly above the processing table, the frame being provided with a first conveyor belt and a second conveyor belt, the first conveyor belt being used to transmit the first accessory, the second conveyor belt being used to transmit the second accessory, the first conveyor belt and the second conveyor belt passing through the lower side of the pressing mechanism, the frame being provided with a blanking conveyor belt, the blanking conveyor belt being used to transmit the parts that have been pressed, the frame being provided with a rivet feeding tube, the second conveyor belt being provided with a number of spaced baffles, the rivet feeding tube outputting rivets, the first conveyor belt, the second conveyor belt and the blanking conveyor belt being all composed of two parallel conveyor belts, and the first conveyor belt and the blanking conveyor belt being staggered.
[0005] As a further improvement of the present invention, a first electromagnet is provided on the first conveyor belt, a first switch is provided on the first conveyor belt, the first switch is connected to the first electromagnet, and a first block is provided on the frame, the position of the first block matches the position of the first switch.
[0006] As a further improvement of the present invention, a second electromagnet is provided on the second conveyor belt, a second switch is provided on the second conveyor belt, the second switch is connected to the second electromagnet, a second block is provided on the frame, the position of the second block matches the position of the second switch, and the baffle is spaced between the second electromagnets.
[0007] As a further improvement of the present invention, a unloading electromagnet is provided on the unloading conveyor belt, a unloading switch is provided on the unloading conveyor belt, the unloading switch is connected to the unloading electromagnet, a liftable support platform is provided on the processing table, a unloading block is provided on the support platform, and the position of the unloading block matches the unloading switch.
[0008] As a further improvement of the present invention, the edge of the baffle is arranged in an arc shape, and the gap between the baffle and the second accessory is smaller than the diameter of the rivet.
[0009] The beneficial effects of the utility model are high pressing efficiency and high safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0011] Figure 2 It is a side view structural diagram of the support platform, press-fitting mechanism, first conveyor belt, second conveyor belt, and blanking conveyor belt;
[0012] Figure 3 Schematic diagram of the top view of the second conveyor belt;
[0013] Figure 4 It is a side structural schematic diagram of the first conveyor belt and the second conveyor belt.
[0014] Marking description: 1. Frame; 2. Processing table; 3. Pressing mechanism; 4. First conveyor belt; 41. First electromagnet; 42. First switch; 43. First stop; 5. Second conveyor belt; 51. Second electromagnet; 52. Second switch; 53. Second stop; 6. Unloading conveyor belt; 61. Unloading electromagnet; 62. Unloading switch; 63. Unloading stop; 7. Rivet feeding tube; 8. Baffle; 9. Support table. DETAILED DESCRIPTION
[0015] The present invention will be further described below with reference to the embodiments shown in the accompanying drawings.
[0016] Reference Figures 1-4As shown, an electromagnetic clutch accessory pressing device of this embodiment includes a frame 1 and a processing table 2 and a pressing mechanism 3 arranged on the frame 1, the pressing mechanism 3 is located directly above the processing table 2, and the frame 1 is provided with a first conveyor belt 4 and a second conveyor belt 5, the first conveyor belt 4 is used to transmit the first accessory, and the second conveyor belt 5 is used to transmit the second accessory, the first conveyor belt 4 and the second conveyor belt 5 pass through the lower side of the pressing mechanism 3, the frame 1 is provided with a blanking conveyor belt 6, the blanking conveyor belt 6 is used to transmit the parts that have been pressed, the frame 1 is provided with a rivet feeding tube 7, the second conveyor belt 5 is provided with a number of spaced baffles 8, the rivet feeding tube 7 outputs rivets, the first conveyor belt 4, the second conveyor belt 5, and the blanking conveyor belt 6 are all composed of two parallel conveyor belts, and the first conveyor belt 4 is staggered with the blanking conveyor belt 6.
[0017] Through the above technical solution, the first conveyor belt 4 and the second conveyor belt 5 adjust the angles of the first accessory and the second accessory by an external rotating mechanism before conveying the first accessory and the second accessory.
[0018] The first conveyor belt 4, the second conveyor belt 5 and the unloading conveyor belt 6 are powered on and off by the electromagnet to grab / put down the first component and the second component.
[0019] The press-fitting mechanism 3 includes a liftable punching block and a structure for driving the punching block to lift. This is prior art and will not be described in detail in this application.
[0020] During operation, the first conveyor belt 4 grabs the first component and transfers it to the underside of the press-fitting mechanism 3. The second conveyor belt 5 grabs the second component and transfers it to the underside of the press-fitting mechanism 3. The second component is positioned between the baffles 8, above the first component. Specifically, the first conveyor belt 4, the second conveyor belt 5, and the unloading conveyor belt 6 are all offset from the press-fitting mechanism 3.
[0021] As the baffle 8 and second conveyor belt 5 pass over the rivet feed tube 7, the rivet drops downward and enters the rivet hole of the second component. If the rivet feed tube is misaligned with the rivet hole, the rivet inside the tube collides with the baffle 8 and the second component, retaining it within the tube. After the first and second components, along with the rivet, are positioned on the processing table 2, the press-fit mechanism 3 operates to press-fit them together. The unloading conveyor belt 6 then grabs the finished component and transfers it. This design eliminates the need for manual rivet assembly, resulting in highly efficient and safe press-fitting.
[0022] As an improved specific embodiment, a first electromagnet 41 is provided on the first conveyor belt 4, a first switch 42 is provided on the first conveyor belt 4, the first switch 42 is connected to the first electromagnet 41, and a first block 43 is provided on the frame 1, and the position of the first block 43 matches the position of the first switch 42.
[0023] With the above technical solution, the first conveyor belt 4 operates as follows: when passing through the external rotating mechanism, the first switch 42 is triggered, energizing the first electromagnet 41 and grabbing the first component after angle adjustment. When the first conveyor belt 4 moves the first component to the processing position on the processing table 2, the first switch 42 is triggered by the first stopper 43, de-energizing the first electromagnet 41 and allowing the first component to fall to the processing position. The first switch 42 is triggered by the first stopper 43, and the first component is then lowered. This simple process provides high stability and precision.
[0024] As an improved specific embodiment, a second electromagnet 51 is provided on the second conveyor belt 5, a second switch 52 is provided on the second conveyor belt 5, the second switch 52 is connected to the second electromagnet 51, a second block 53 is provided on the frame 1, the position of the second block 53 matches the position of the second switch 52, and the baffle 8 is arranged between the second electromagnets 51.
[0025] With the above technical solution, the second conveyor belt 5 operates as follows: when passing through the external rotating mechanism, the second switch 52 is triggered, energizing the second electromagnet 51 and grabbing the second component after angle adjustment. When the second conveyor belt 5 moves the second component to the processing position on the processing table 2, the second switch 52 is triggered by the second stop 53, de-energizing the second electromagnet 51 and causing the second component to fall to the processing position, above the first component. The second switch 52 is triggered by the second stop 53, and the second component is then lowered. This simple process provides high stability and precision.
[0026] As an improved specific embodiment, the unloading conveyor belt 6 is provided with an unloading electromagnet 61, the unloading conveyor belt 6 is provided with an unloading switch 62, the unloading switch 62 is connected to the unloading electromagnet 61, the processing table 2 is provided with a liftable support platform 9, the support platform 9 is provided with an unloading stopper 63, and the position of the unloading stopper 63 matches the unloading switch 62.
[0027] With this technical solution, as the press-fitting mechanism 3 descends to press-fit the first and second components and rivets, the support platform 9 descends. After press-fitting is complete, the support platform 9 ascends and returns to its original position. The ascending support platform 9 raises the blanking block 63, triggering the blanking switch 62. The blanking electromagnet 61 grabs the finished component and transfers it.
[0028] A liftable support platform 9 is provided so that the unloading electromagnet 61 can easily and stably grab the components that have been pressed, and when placing the first component and the second component, the first component and the second component fall to a low height, thereby reducing the offset of the first component and the second component after falling, improving the accuracy, and thus improving the stability during the pressing process.
[0029] As an improved specific implementation, the edge of the baffle 8 is arranged in an arc shape, and the gap between the baffle and the second accessory is smaller than the diameter of the rivet.
[0030] Through the above technical solution, specifically, the upper side of the baffle 8 and the upper side of the second accessory are in the same plane, and the rivet can move smoothly on the baffle 8 and the upper side of the second accessory during transmission, thereby improving stability during transmission.
[0031] The above description is merely a preferred embodiment of the present invention. The scope of protection of the present invention is not limited to the above embodiment. All technical solutions based on the concept of the present invention are within the scope of protection of the present invention. It should be noted that for those skilled in the art, certain improvements and modifications that do not depart from the principles of the present invention should also be considered within the scope of protection of the present invention.
Claims
1. A press-fitting device for electromagnetic clutch accessories, comprising a frame (1), a processing table (2) arranged on the frame (1), and a press-fitting mechanism (3), wherein the press-fitting mechanism (3) is located directly above the processing table (2), and is characterized in that: The frame (1) is provided with a first conveyor belt (4) and a second conveyor belt (5), the first conveyor belt (4) is used to convey the first accessory, the second conveyor belt (5) is used to convey the second accessory, the first conveyor belt (4) and the second conveyor belt (5) pass through the lower side of the pressing mechanism (3), the frame (1) is provided with a blanking conveyor belt (6), the blanking conveyor belt (6) is used to convey the parts that have been pressed, the frame (1) is provided with a rivet feeding tube (7), the second conveyor belt (5) is provided with a plurality of spaced baffles (8), the rivet feeding tube (7) outputs rivets, the first conveyor belt (4), the second conveyor belt (5) and the blanking conveyor belt (6) are all composed of two parallel conveyor belts, and the first conveyor belt (4) and the blanking conveyor belt (6) are staggered.
2. The electromagnetic clutch component press-fitting device according to claim 1, characterized in that: A first electromagnet (41) is provided on the first conveyor belt (4), a first switch (42) is provided on the first conveyor belt (4), the first switch (42) is connected to the first electromagnet (41), and a first stopper (43) is provided on the frame (1), the position of the first stopper (43) matches the position of the first switch (42).
3. The electromagnetic clutch component press-fitting device according to claim 1, characterized in that: A second electromagnet (51) is provided on the second conveyor belt (5), a second switch (52) is provided on the second conveyor belt (5), the second switch (52) is connected to the second electromagnet (51), a second stopper (53) is provided on the frame (1), the position of the second stopper (53) matches the position of the second switch (52), and the baffle (8) is arranged between the second electromagnets (51).
4. The electromagnetic clutch component press-fitting device according to claim 1, characterized in that: The unloading conveyor belt (6) is provided with an unloading electromagnet (61), the unloading conveyor belt (6) is provided with an unloading switch (62), the unloading switch (62) is connected to the unloading electromagnet (61), the processing table (2) is provided with a liftable support platform (9), the support platform (9) is provided with an unloading stopper (63), and the position of the unloading stopper (63) matches the unloading switch (62).
5. The electromagnetic clutch component press-fitting device according to claim 1, characterized in that: The edge of the baffle (8) is arranged in an arc shape, and the gap between the baffle and the second accessory is smaller than the diameter of the rivet.