Automatic installation equipment for energy storage battery

By using a rangefinder and an industrial camera in the automatic installation equipment to detect the position of the energy storage battery, and combining it with an electric cylinder and an AGV forklift to adjust the posture, the problem of poor alignment of existing equipment is solved, and automated and precise installation is achieved.

CN223325823UActive Publication Date: 2025-09-12ALPHA ESS CO LTD
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Patent Information

Application Number
CN202422686203.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-09-12
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

Existing automatic installation equipment for energy storage batteries has poor alignment effects and requires manual intervention.

Method used

Detection parts (such as rangefinders and industrial cameras) are used to detect the position and status of energy storage batteries, multiple electric cylinders are used to adjust the angle of battery pick-up and placement, and AGV forklifts are used to achieve automatic alignment.

Benefits of technology

It achieves precise installation of energy storage batteries, reduces manual intervention and improves installation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides automatic installation equipment for an energy storage battery. The automatic mounting equipment for the energy storage battery comprises a battery taking and placing piece for taking and placing the energy storage battery, a detection piece arranged on the battery taking and placing piece, a self-moving device for driving the battery taking and placing piece to move, and a plurality of electric cylinders connected between the self-moving device and the battery taking and placing piece, the detection piece is used for detecting the position and / or state of the position where the energy storage battery needs to be installed or taken down, and the multiple electric cylinders are used for adjusting the angle of the battery taking and placing piece. According to the automatic installation equipment for the energy storage battery, the position and the state of the position where the energy storage battery needs to be installed or taken down can be accurately obtained through the detection piece, then the electric cylinder can be controlled to work according to the detection result so that the posture of the battery taking and placing piece can be adjusted, the better installation effect can be achieved, and the problem that alignment cannot be achieved does not exist.
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Description

Technical Field

[0001] The utility model relates to automatic installation equipment for energy storage batteries. Background Art

[0002] As energy storage batteries become increasingly widely used, their installation becomes increasingly important. The current installation method involves manually pushing the battery pack into or out of the container rack. This is difficult and labor-intensive due to the weight of the battery pack, which can reach 350 kg.

[0003] While some existing devices can automatically install energy storage batteries, manual intervention is often required due to poor alignment.

[0004] In view of this, it is necessary to improve the existing automatic installation equipment of energy storage batteries to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide an automatic installation device for energy storage batteries, so as to solve the problem of poor alignment effect of existing automatic installation devices for energy storage batteries.

[0006] To achieve the above-mentioned objectives, the utility model provides an automatic installation device for energy storage batteries, including a battery picking and placing component for picking up and placing energy storage batteries, a detection component arranged on the battery picking and placing component, a self-moving device for driving the battery picking and placing component to move, and multiple electric cylinders connected between the self-moving device and the battery picking and placing component, the detection component is used to detect the position and / or status of the energy storage battery to be installed or removed, and the multiple electric cylinders are used to adjust the angle of the battery picking and placing component.

[0007] As a further improvement of the present invention, the detection component is a rangefinder and / or an industrial camera.

[0008] As a further improvement of the present invention, the detection component is a rangefinder and an industrial camera.

[0009] As a further improvement of the present invention, the number of the electric cylinders is six, and the connection points of any three of the electric cylinders and the battery pick-and-place component are not on the same straight line.

[0010] As a further improvement of the present invention, the battery access component includes a support plate, an upper cover plate located above the support plate, and a connecting column connecting the support plate and the upper cover plate. The support plate, the upper cover plate and the connecting column are arranged to form a receiving space. The energy storage battery is arranged in the receiving space, and one end of the receiving space has an opening for the energy storage battery to enter and exit.

[0011] As a further improvement of the present invention, the number of the rangefinders is four, two of which are fixedly arranged below the support plate, and the other two are fixedly arranged above the upper cover plate.

[0012] As a further improvement of the present invention, the rangefinders are both arranged at one end close to the opening, and the two rangefinders arranged below the support plate are located on both sides of the support plate, and the two rangefinders arranged above the upper cover plate are located on both sides of the upper cover plate.

[0013] As a further improvement of the present invention, the industrial camera is fixedly arranged above the support plate and located on a side close to the opening. There are two industrial cameras, and the two industrial cameras are located on both sides of the support plate.

[0014] As a further improvement of the present invention, the battery access component further includes a guide rail fixedly provided on the support plate for sliding the energy storage battery, and a driving assembly for driving the energy storage battery to move along the guide rail.

[0015] As a further improvement of the present invention, the self-moving device is an AGV forklift, which includes a vertical slide rail and a mounting member that can slide relative to the vertical slide rail, and the battery picking and placing member is fixedly connected to the mounting member through an electric cylinder.

[0016] The beneficial effects of the present invention are as follows: the automatic installation device for energy storage batteries of the present invention can accurately obtain the position and status of the energy storage battery where it needs to be installed or removed through the detection component, and then can control the operation of the electric cylinder according to the detection result to adjust the posture of the battery picking and placing component, thereby achieving a better installation effect and eliminating the problem of misalignment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the energy storage battery automatic installation device of the utility model;

[0018] Figure 2 This is a front structural diagram of the energy storage battery automatic installation device of the utility model;

[0019] Figure 3 It is a structural schematic diagram of the battery taking and placing component of the energy storage battery automatic installation equipment of the present utility model. DETAILED DESCRIPTION

[0020] The following is a clear and complete description of the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0021] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be internal communication between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0023] like Figures 1 to 3 As shown, the energy storage battery automatic installation equipment 100 of the present invention includes a battery picking and placing component 1 for picking and placing an energy storage battery 200, a detection component arranged on the battery picking and placing component 1, a self-moving device 4 for driving the battery picking and placing component 1 to move, a plurality of electric cylinders 5 connected between the self-moving device 4 and the battery picking and placing component 1, and a protective shell 6 fixed on the battery picking and placing component 1 for protecting an industrial camera 3 and a rangefinder 2.

[0024] The battery access component 1 includes a support plate 11, an upper cover plate 12 located above the support plate 11, a connecting column 13 connecting the support plate 11 and the upper cover plate 12, a guide rail 14 fixedly provided on the support plate 11 for sliding the energy storage battery 200, and a driving component 15 for driving the energy storage battery 200 to move along the guide rail 14.

[0025] The support plate 11, upper cover plate 12, and connecting column 13 enclose a housing space, and the energy storage battery 200 is disposed within the housing space. One end of the housing space has an opening for the energy storage battery 200 to enter and exit. The opening is disposed toward the container cluster frame, allowing the energy storage battery 200 to be moved to or removed from the container cluster frame.

[0026] The driving assembly 15 can push or pull the energy storage battery 200 to move along the guide rail 14 to push the energy storage battery 200 into the container cluster rack or remove it from the container cluster rack.

[0027] The detection component is used to detect the position and / or state of the location where the energy storage battery needs to be installed or removed. The detection component is a rangefinder 2 and / or an industrial camera 3.

[0028] In this embodiment, the detection components are a rangefinder 2 and an industrial camera 3 .

[0029] There are four rangefinders 2 , two of which are fixedly arranged below the support plate 11 , and the other two are fixedly arranged above the upper cover plate 12 .

[0030] The rangefinders 2 are both arranged at one end close to the opening, and the two rangefinders 2 arranged below the support plate 11 are located on both sides of the support plate 11 , and the two rangefinders 2 arranged above the upper cover plate 12 are located on both sides of the upper cover plate 12 .

[0031] In this embodiment, the rangefinder 2 is a laser rangefinder 2, and is respectively arranged at the four corners of the opening to detect the distance between the opening of the battery access component 1 and the container cluster frame. In this embodiment, when installing or removing the energy storage battery 200, it is necessary to ensure that the distances between the four corners of the opening and the container cluster frame are equal.

[0032] The industrial camera 3 is fixedly disposed above the support plate 11 and is located on a side close to the opening. There are two industrial cameras 3 , which are located on both sides of the support plate 11 .

[0033] The industrial camera 3 captures images of the container cluster rack to identify the location where installation is required.

[0034] The industrial camera 3 cooperates with the rangefinder 2 to accurately locate the position where the battery needs to be installed, which facilitates the subsequent operation of the battery pick-and-place component 1.

[0035] The protective housing 6 covers the outside of the industrial camera 3 and the rangefinder 2 , but exposes the lenses of the industrial camera 3 and the rangefinder 2 .

[0036] In other embodiments, only one of the rangefinder 2 or the industrial camera 3 may be set. When only the rangefinder 2 is set, there are multiple rangefinders 2, and the positions along the front and back and left and right are different. The offset angle at which the energy storage battery is installed or removed is calculated by obtaining the distance data.

[0037] When only the industrial camera 3 is provided, the offset angle and distance at which the energy storage battery is installed or removed are calculated by an image algorithm.

[0038] The plurality of electric cylinders 5 are used to adjust the angle of the battery pick-and-place component 1 .

[0039] Furthermore, the number of the electric cylinders 5 is six, and the connection points of any three of the electric cylinders 5 with the battery access component 1 are not collinear. By providing six electric cylinders 5, the six degrees of freedom of the battery access component 1 can be adjusted, thereby adjusting the posture of the battery access component 1 to achieve access to the energy storage battery 200.

[0040] The self-propelled device 4 is an AGV forklift, which includes a vertical slide rail 41, a mounting member 42 slidable relative to the vertical slide rail 41, an electrical control box 43, and a power supply 44 for supplying power to the electrical control box 43 and the electric cylinder 5. The battery access unit 1 is fixedly connected to the mounting member 42 via the electric cylinder 5. The electrical control box 43 is electrically connected to the electric cylinder 5, the industrial camera 3, and the rangefinder 2.

[0041] The AGV forklift can move horizontally to the position where the energy storage battery 200 needs to be installed or removed, and then the mounting part 42 moves to the corresponding height relative to the vertical slide rail 41; the industrial camera 3 and the rangefinder 2 cooperate to find the exact position where the energy storage battery 200 needs to be installed or removed; the electrical control box 43 controls the operation of the multiple electric cylinders 5 according to the data collected by the industrial camera 3 and the rangefinder 2 to adjust the posture of the battery picking and placing part 1. After the adjustment is completed, the battery picking and placing part 1 can realize the installation or removal of the energy storage battery 200.

[0042] The energy storage battery automatic installation device 100 of the present invention can accurately obtain the position and status of the energy storage battery 200 where it needs to be installed or removed through the detection component, and then can control the operation of the electric cylinder 5 according to the detection result to adjust the posture of the battery picking and placing component 1 to achieve a better installation effect without the problem of misalignment.

[0043] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0044] The above-described embodiments merely represent several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present utility model patent shall be determined by the appended claims.

Claims

1. An automatic installation device for energy storage batteries, characterized by: The automatic installation equipment for energy storage batteries includes a battery picking and placing component for picking and placing energy storage batteries, a detection component arranged on the battery picking and placing component, a self-moving device for driving the battery picking and placing component to move, and multiple electric cylinders connected between the self-moving device and the battery picking and placing component. The detection component is used to detect the position and / or status of the energy storage battery that needs to be installed or removed, and the multiple electric cylinders are used to adjust the angle of the battery picking and placing component.

2. The automatic installation equipment for energy storage batteries according to claim 1, characterized in that: The detection component is a rangefinder and / or an industrial camera.

3. The automatic installation equipment for energy storage batteries according to claim 1, characterized in that: The detection components are a rangefinder and an industrial camera.

4. The automatic installation equipment for energy storage batteries according to claim 3, characterized in that: The number of the electric cylinders is six, and the connection points of any three of the electric cylinders and the battery pick-and-place component are not on the same straight line.

5. The automatic installation equipment for energy storage batteries according to claim 3, characterized in that: The battery access component includes a support plate, an upper cover plate located above the support plate, and a connecting column connecting the support plate and the upper cover plate. The support plate, the upper cover plate and the connecting column are arranged to form a receiving space. The energy storage battery is arranged in the receiving space. One end of the receiving space has an opening for the energy storage battery to enter and exit.

6. The automatic installation equipment for energy storage batteries according to claim 5, characterized in that: There are four rangefinders, two of which are fixedly arranged below the support plate, and the other two are fixedly arranged above the upper cover plate.

7. The automatic installation equipment for energy storage batteries according to claim 6, characterized in that: The rangefinders are both arranged at one end close to the opening, and the two rangefinders arranged below the support plate are located on both sides of the support plate, and the two rangefinders arranged above the upper cover plate are located on both sides of the upper cover plate.

8. The automatic installation equipment for energy storage batteries according to claim 5, characterized in that: The industrial camera is fixedly arranged above the support plate and is located on a side close to the opening. There are two industrial cameras, which are located on both sides of the support plate.

9. The automatic installation device for energy storage batteries according to claim 5, characterized in that: The battery taking and placing component further includes a guide rail fixedly arranged on the support plate for the energy storage battery to slide, and a driving component for driving the energy storage battery to move along the guide rail.

10. The automatic installation equipment for energy storage batteries according to claim 1, characterized in that: The self-moving device is an AGV forklift, which includes a vertical slide rail and a mounting member that can slide relative to the vertical slide rail. The battery picking and placing member is fixedly connected to the mounting member through an electric cylinder.