Remote controller assembling mechanism and production line

Abstract

The utility model provides a remote controller assembling mechanism and a production line, relates to the technical field of remote controller production, and solves the technical problem of low remote controller assembling efficiency in the prior art. The remote controller assembling mechanism and the production line comprise a positioning base, wherein at least two positioning grooves are formed in the positioning base; and the pressing assembly comprises a driving assembly and a pressing plate, and the driving assembly drives the pressing plate to move in the mode of being close to or away from the two positioning grooves, so that the pressing plate can be pressed on the workpieces in the at least two positioning grooves. According to the remote controller assembling mechanism and the production line, the efficiency is greatly improved, and the consistency of product quality can be effectively guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of remote control production, in particular to a remote control assembly mechanism and a production line. Background Art

[0002] In the traditional home appliance remote control industry, remote control assembly involves manual barcode affixing, battery cover installation, and movement assembly. This assembly method is very backward, requiring a large amount of manpower for one assembly line, and manual screw driving for the movement assembly. This assembly method has high labor intensity and the assembly yield is affected by manual labor.

[0003] For example, the assembly of a remote control requires four internal screws to secure the PCB board, which is completed in three steps. First, the movement is assembled into a semi-finished remote control and placed on a tooling fixture. The semi-finished remote control is then manually pressed onto the tooling. Two diagonal screws are then fixed before the remote control is passed to the next employee to assemble the remaining screws and check the fixation. This typically requires at least two people to work together to meet production requirements, resulting in low production efficiency and poor product quality consistency.

[0004] Furthermore, due to the high requirements for electrostatic protection of semiconductor packaging components, the complex assembly process, and the high production process requirements, traditional assembly methods severely restrict production efficiency and lead to a series of serious problems such as product quality and reliability. Utility Model Content

[0005] The purpose of this utility model is to provide a remote control assembly mechanism and production line to solve the technical problem of low remote control assembly efficiency in the prior art. The various technical effects that can be produced by the preferred technical solution among the many technical solutions provided by this utility model are described in detail below.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] The remote control assembly mechanism provided by the utility model includes:

[0008] A positioning base, wherein the positioning base is provided with at least two positioning grooves;

[0009] The clamping assembly includes a driving assembly and a clamping plate. The driving assembly drives the clamping plate to move closer to or away from the two positioning grooves, so that the clamping plate can be clamped on the workpieces in at least two of the positioning grooves.

[0010] As an optional embodiment, the pressing plate is arranged parallel to the positioning groove, and the driving component is a lifting and rotating cylinder.

[0011] As an optional embodiment, at least two pressing blocks are provided on the pressing plate, and the at least two pressing blocks are provided corresponding to the at least two positioning grooves.

[0012] As an optional embodiment, four positioning grooves are provided on the positioning base, and two groups of clamping assemblies are provided, each group of clamping assemblies corresponds to two positioning grooves respectively, and each group of driving assemblies drives the clamping plate to press on the workpieces in the two positioning grooves respectively.

[0013] As an optional embodiment, a through hole is provided on the positioning base, and the through hole is provided between two adjacent positioning grooves. The driving assembly is provided below the positioning base and is connected to the pressing plate through the through hole.

[0014] As an optional embodiment, an electric screwdriver is further included, and the electric screwdriver is used to tighten the self-tapping screw to lock the workpiece in the positioning groove.

[0015] As an optional embodiment, the remote control assembly mechanism further includes a first manipulator connected to the electric screwdriver to drive the electric screwdriver to rotate and tighten the self-tapping screw;

[0016] And / or, the remote control assembly mechanism further includes a second manipulator, which is used to clamp the workpiece and move it between the material extraction position and at least two of the positioning grooves.

[0017] As an optional implementation, placement openings are provided on both sides of the positioning groove.

[0018] As an optional implementation, the pressing block is a rubber block.

[0019] A production line comprises the remote control assembly mechanism described above.

[0020] The beneficial effects of the present invention are as follows: the remote control assembly mechanism and production line provided by the present invention include a positioning base and a clamping assembly, the positioning base is provided with at least two positioning grooves, the driving assembly drives the clamping plate to move close to or away from the two positioning grooves, so that the clamping plate can be clamped on the workpieces in at least two of the positioning grooves, thereby the workpieces in at least two positioning grooves can be clamped and fixed by the clamping assembly, avoiding problems such as workpiece misalignment, facilitating tightening the screws to complete the assembly of the movement, greatly improving efficiency, and effectively ensuring product quality consistency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0022] Figure 1 It is a three-dimensional diagram of the utility model;

[0023] Figure 2 It is an exploded view of the utility model;

[0024] Figure 3 It is a top view of the utility model;

[0025] Figure 4 It is a side view of the utility model;

[0026] Figure 5 It is a structural diagram of a semi-finished remote control of the present utility model.

[0027] In the picture:

[0028] 100. Positioning base;

[0029] 110, positioning groove;

[0030] 120, through hole;

[0031] 130. Drive assembly;

[0032] 140, pressing plate;

[0033] 150, compression block;

[0034] 160. Placement port;

[0035] 170. Remote control housing;

[0036] 180, PCB board;

[0037] 190, self-tapping screws;

[0038] 200. Base plate. DETAILED DESCRIPTION

[0039] Please refer to the following attached Figures 1 to 5And the text content understands the content of the present invention and the difference between the present invention and the prior art. The following is a further detailed description of the technical solution (including the preferred technical solution) of the present invention by means of the accompanying drawings and the enumeration of some optional embodiments of the present invention. It should be noted that: any technical feature and any technical solution in the present embodiment are one or more of a variety of optional technical features or optional technical solutions. In order to describe the need for brevity, it is impossible to exhaustively list all the alternative technical features and alternative technical solutions of the present invention in this document, nor is it convenient for the implementation of each technical feature to emphasize that it is one of the multiple optional implementations. Therefore, those skilled in the art should know that: any technical means provided by the present invention can be replaced or any two or more technical means or technical features provided by the present invention can be combined with each other to obtain a new technical solution. Any technical feature and any technical solution in this embodiment do not limit the scope of protection of the present invention. The scope of protection of the present invention should include any alternative technical solutions that can be thought of by those skilled in the art without paying creative work and new technical solutions obtained by those skilled in the art by combining any two or more technical means or technical features provided by the present invention.

[0040] In the description of the present invention, it should be noted that, unless otherwise specified, "plurality" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are intended only to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed, or operate in a specific direction, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0041] It should also be noted that, in the description of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; and direct or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in the present invention depending on the specific circumstances.

[0042] The utility model provides a remote control assembly mechanism and a production line which greatly improves efficiency and can effectively ensure product quality consistency.

[0043] The following combination Figures 1 to 5 The technical solution provided by the utility model is described in more detail.

[0044] The utility model provides a remote control assembly mechanism, comprising:

[0045] A positioning base 100 , wherein the positioning base 100 is provided with at least two positioning slots 110 ;

[0046] The clamping assembly includes a driving assembly 130 and a clamping plate 140 . The driving assembly 130 drives the clamping plate 140 to move closer to or away from the two positioning grooves 110 so that the clamping plate 140 can be clamped on the workpiece in at least two of the positioning grooves 110 .

[0047] The remote control assembly mechanism provided by the present invention includes a positioning base 100 and a clamping assembly. The positioning base 100 is provided with at least two positioning grooves 110. The driving assembly 130 drives the clamping plate 140 to move closer to or away from the two positioning grooves 110, so that the clamping plate 140 can be pressed on the workpieces in at least two of the positioning grooves 110, so that the workpieces in at least two positioning grooves 110 can be clamped and fixed by the clamping assembly, avoiding problems such as workpiece misalignment, making it easier to tighten the screws to complete the assembly of the movement, greatly improving efficiency, and effectively ensuring product quality consistency.

[0048] It should be noted that since at least two positioning grooves 110 are provided on the positioning base 100, the clamping assembly can clamp and fix the workpieces in the at least two positioning grooves 110, avoiding the problem that manual labor can only clamp the workpieces one by one and complete the screwing one by one, thereby greatly improving efficiency, effectively reducing the number of staff, significantly reducing labor costs, and reducing labor intensity.

[0049] In some embodiments of the present invention, the pressing plate 140 is arranged parallel to the positioning groove 110, and the driving component 130 is a lifting and rotating cylinder.

[0050] In some of the above-mentioned embodiments of the present invention, the clamping plate 140 and the positioning groove 110 are arranged in parallel, and the driving component 130 is a lifting and rotating cylinder, which can first drive the clamping plate 140 to rotate 180 degrees so that the clamping plate 140 is above at least two positioning grooves 110, and then drive the clamping plate 140 down through the lifting and rotating cylinder to press on the workpiece in at least two positioning grooves 110 to ensure that the workpiece is effectively fixed.

[0051] It should be noted that by arranging the clamping plate 140 and the positioning groove 110 in parallel, a loading space can be provided for loading the workpiece in the positioning groove 110, which makes loading more convenient and quick, avoids the clamping plate 140 blocking the loading space, and effectively ensures the loading effect.

[0052] The lifting and rotating cylinder can also be formed by combining a lifting component and a rotating component. For example, the rotating component is arranged on the lifting component, and the rotating component is connected to the clamping plate 140. The rotating component can drive the clamping plate 140 to rotate 180 degrees. The lifting component drives the rotating component to lift and lower, thereby realizing that the clamping plate 140 is pressed on the workpiece in the positioning groove 110.

[0053] The lifting assembly can be a telescopic cylinder, and the rotating assembly can be a rotating cylinder. Of course, the lifting assembly can also be driven by a motor screw assembly, and the rotating assembly can also be driven by a motor.

[0054] It can be understood that the clamping plate 140 and the positioning groove 110 can also be arranged vertically, that is, the clamping plate 140 is directly arranged above at least two of the positioning grooves 110, and the clamping plate 140 is driven to move up and down by the driving component 130, so as to press the workpieces in at least two of the positioning grooves 110 in the positioning groove 110 to ensure that the workpiece is effectively fixed. Correspondingly, the clamping plate 140 is arranged above the positioning groove 110, which may affect the loading space.

[0055] In some embodiments, the impact on the loading space can be reduced by increasing the stroke of the drive assembly 130, that is, by moving the clamping plate 140 to a higher position to avoid the impact, but the problem of occupying a large space still exists.

[0056] In some embodiments of the present invention, at least two pressing blocks 150 are provided on the pressing plate 140 , and the at least two pressing blocks 150 are provided corresponding to the at least two positioning grooves 110 .

[0057] In some of the above-mentioned embodiments of the present invention, at least two pressing blocks 150 are provided on the pressing plate 140, and at least two of the pressing blocks 150 are arranged corresponding to at least two of the positioning grooves 110, so that the workpiece is pressed in the positioning groove 110 through direct contact with the workpiece by at least two pressing blocks 150.

[0058] It should be noted that the setting position of the clamping block 150 should ensure that it is in the center of the workpiece as much as possible to ensure that the workpiece will not be misaligned when being clamped and to ensure that subsequent processes can be completed smoothly.

[0059] It is understandable that the material of the pressing block 150 can be made of soft materials such as rubber or silicone, so as to ensure that when the pressing block 150 is pressed against the workpiece, it has a good ability to buffer the impact and protect the workpiece.

[0060] In some embodiments of the present invention, four positioning grooves 110 are provided on the positioning base 100, and two groups of clamping components are provided, each group of the clamping components corresponds to two of the positioning grooves 110, and each group of the driving components 130 drives the clamping plate 140 to press on the workpieces in the two positioning grooves 110 respectively.

[0061] In some of the above-mentioned embodiments of the present invention, each group of the clamping components corresponds to two positioning grooves 110, and the workpieces in the two positioning grooves 110 are clamped and fixed by the clamping components. The two groups of clamping components clamp and fix the four positioning grooves 110, so that the workpieces in the four positioning grooves 110 can complete subsequent processes such as screwing at the same time. The four workpieces are assembled and formed at one time, which improves the assembly efficiency, reliability and consistency of the product and achieves the purpose of reducing manpower and increasing efficiency.

[0062] It is understandable that the number of the positioning grooves 110 is preferably an even number, so as to facilitate the connection between the driving assembly 130 and the middle of the clamping plate 140, thereby ensuring that the force of the clamping plate 140 pressing on the workpiece in the positioning groove 110 is more uniform.

[0063] In some embodiments of the present invention, a through hole 120 is provided on the positioning base 100 , and the through hole 120 is provided between two adjacent positioning grooves 110 . The driving assembly 130 is provided below the positioning base 100 and passes through the through hole 120 to be connected to the clamping plate 140 .

[0064] In some of the above-mentioned embodiments of the present invention, a through hole 120 is provided on the positioning base 100, and the through hole 120 is provided between two adjacent positioning grooves 110. The driving component 130 is provided below the positioning base 100 and is connected to the clamping plate 140 through the through hole 120. Setting the driving component 130 below the positioning base 100 can reduce the occupied space above the positioning base 100, making it convenient for robots and electric screwdrivers to smoothly complete processes such as screwing or loading.

[0065] At the same time, arranging the driving assembly 130 below the positioning base 100 can make the working area above the positioning base 100 cleaner and tidier, thereby improving the comfort of the working environment.

[0066] In some embodiments of the present invention, an electric screwdriver is further included, and the electric screwdriver is used to tighten the self-tapping screw 190 to lock the workpiece in the positioning groove 110.

[0067] In some of the above-mentioned embodiments of the present invention, the screwing process is completed by using an electric screwdriver, which greatly improves the efficiency of screwing and the assembly efficiency.

[0068] In some embodiments of the present invention, a first manipulator is further included, wherein the first manipulator is connected to the electric screwdriver and is used to drive the electric screwdriver to rotate and tighten the self-tapping screw;

[0069] And / or, the remote control assembly mechanism further includes a second manipulator, which is used to clamp the workpiece and move it between the material extraction position and at least two of the positioning grooves.

[0070] In some of the aforementioned embodiments of the present invention, the first manipulator can drive an electric screwdriver to complete the screwdriving process. Furthermore, the second manipulator can grip the semi-finished remote control into the positioning slot, improving loading efficiency. This completely eliminates manual labor, ensures consistent product quality, and reduces costs. The manipulator is currently available and can be purchased directly.

[0071] In some embodiments of the present invention, placement openings 160 are provided on both sides of the positioning groove 110 .

[0072] In some of the above embodiments of the present invention, the placement openings 160 are provided on both sides of the positioning groove 110 , which facilitates manual or robotic loading of the workpiece and ensures loading accuracy.

[0073] It can be understood that the placement opening 160 is set according to actual needs. For example, when the second manipulator clamps the two sides of the remote control, it is necessary to set the placement opening 160 on both sides of the positioning groove 110. If the second manipulator adopts suction cup adsorption or other methods to clamp, the structure of the placement opening 160 can be adjusted as needed so that the workpiece can be stably placed in the positioning groove 110.

[0074] The utility model also provides a production line, comprising the remote control assembly mechanism as described above.

[0075] Embodiment 1:

[0076] The remote control assembly mechanism provided by the utility model includes:

[0077] A positioning base 100 is provided with four positioning grooves 110, which are adapted to the semi-finished remote control, and the four positioning grooves 110 are arranged side by side and at equal intervals; a through hole 120 is also provided on the positioning base 100, and the through hole 120 is provided between two adjacent positioning grooves 110;

[0078] A pressing assembly includes a driving assembly 130 and a pressing plate 140 . The pressing plate 140 is arranged parallel to the positioning groove 110 . Two pressing blocks 150 are provided on the pressing plate 140 . The two pressing blocks 150 are arranged corresponding to the two positioning grooves 110 .

[0079] The driving component 130 is a lifting and rotating cylinder, which is arranged on the base plate 200 and is located below the positioning base 100 and is connected to the clamping plate 140 through the through hole 120. The lifting and rotating cylinder can drive the clamping plate 140 to rotate 180 degrees and drive the clamping plate 140 to move closer to or away from the two positioning grooves 110, so that the clamping block 150 can be clamped on the workpiece in the two positioning grooves 110.

[0080] Furthermore, placement openings 160 are provided on both sides of the positioning groove 110. In this embodiment 1, the placement openings 160 on both sides of the four positioning grooves 110 are connected to form two through grooves that penetrate the positioning base 100.

[0081] Specifically, the workpiece is a semi-finished remote control, including a remote control housing 170 and a PCB board 180. The PCB board 180 is arranged on the remote control housing 170. The remote control assembly mechanism provided by the utility model is used to connect the PCB board 180 and the remote control housing 170 with self-tapping screws 190.

[0082] The workflow of the remote control assembly mechanism provided in this embodiment is as follows:

[0083] 1. Place the semi-finished remote control into the positioning slot 110;

[0084] 2. The lifting and rotating cylinder drives the pressing plate 140 to rotate 180 degrees and drives the pressing plate 140 to move close to the two positioning grooves 110 so that the pressing block 150 can be pressed against the workpieces in the two positioning grooves 110;

[0085] 3. Use an electric screwdriver to connect the self-tapping screws 190, PCB board 180, and remote control housing 170 to complete the assembly;

[0086] 4. The lifting and rotating cylinder drives the pressing plate 140 to rotate 180 degrees and drives the pressing plate 140 to move away from the two positioning grooves 110 so that the pressing block 150 can be separated from the workpieces in the two positioning grooves 110.

[0087] 5. Repeat the above process.

[0088] The utility model also provides a production line, comprising the remote control assembly mechanism as described above.

[0089] Throughout this specification, references to terms such as "example," "embodiment," or "some embodiments" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0090] Of course, the invention is not limited to the above-mentioned embodiments. Those skilled in the art may make equivalent modifications or substitutions without violating the spirit of the invention. These equivalent modifications or substitutions are all included in the scope defined by the claims of this application.

Claims

1. A remote control assembly mechanism, characterized in that: include: A positioning base, wherein the positioning base is provided with at least two positioning grooves; The clamping assembly includes a driving assembly and a clamping plate. The driving assembly drives the clamping plate to move closer to or away from the two positioning grooves, so that the clamping plate can be clamped on the workpieces in at least two of the positioning grooves.

2. The remote control assembly mechanism according to claim 1, characterized in that: The pressing plate is arranged in parallel with the positioning groove, and the driving component is a lifting and rotating cylinder.

3. The remote control assembly mechanism according to claim 1, characterized in that: At least two pressing blocks are arranged on the pressing plate, and the at least two pressing blocks are arranged corresponding to the at least two positioning grooves.

4. The remote control assembly mechanism according to claim 1, characterized in that: Four positioning grooves are provided on the positioning base, and two groups of clamping assemblies are provided, each group of clamping assemblies corresponds to two positioning grooves respectively, and each group of driving assemblies drives the clamping plates to clamp on the workpieces in the two positioning grooves respectively.

5. The remote control assembly mechanism according to claim 2, characterized in that: A through hole is provided on the positioning base, and the through hole is provided between two adjacent positioning grooves. The driving assembly is provided below the positioning base and passes through the through hole to be connected with the pressing plate.

6. The remote control assembly mechanism according to claim 1, characterized in that: It also includes an electric screwdriver, which is used to tighten the self-tapping screw to lock the workpiece in the positioning groove.

7. The remote control assembly mechanism according to claim 6, characterized in that: The remote control assembly mechanism further includes a first manipulator connected to the electric screwdriver to drive the electric screwdriver to rotate and tighten the self-tapping screw; And / or, the remote control assembly mechanism further includes a second manipulator, which is used to clamp the workpiece and move it between the material extraction position and at least two of the positioning grooves.

8. The remote control assembly mechanism according to claim 1, characterized in that: Placement openings are provided on both sides of the positioning groove.

9. The remote control assembly mechanism according to claim 3, characterized in that: The pressing block is a rubber block.

10. A production line, characterized in that: It comprises the remote control assembly mechanism as described in any one of claims 1-9.

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