Deburring device for elbow machining
By introducing a water circulation system and a hydraulic push rod gear rack structure into the elbow processing device, the problem of dust not being timely reduced in traditional devices is solved, dust control and water resource recycling are achieved, and the safety and stability of the processing environment are ensured.
Patent Information
- Application Number
- CN202422743962.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-12
AI Technical Summary
Traditional deburring devices fail to promptly reduce the dust generated during elbow processing, affecting the working environment and the health of operators.
A deburring device with a water circulation system is designed. A water pump and nozzle spray water mist to reduce dust, and the dust and debris are collected in a collection box, recycling water resources. Combined with a hydraulic push rod and a gear rack structure, stable clamping and grinding of the elbow can be achieved.
The dust is promptly suppressed, the working environment and the health of operators are protected, a stable elbow grinding process is provided, and water resources are recycled.
Smart Images

Figure CN223326034U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of processing devices, in particular to a deburring device for elbow processing. Background Art
[0002] An elbow is a pipe fitting used in a piping system. It is used to connect two pipes of the same or different nominal diameters so that the pipeline can make angle turns according to design requirements. The deburring device for elbow processing is a device specially designed to remove burrs from the elbow port. During the production process of the elbow, due to processes such as stamping, casting or welding, sharp burrs may be generated on the elbow port. These burrs need to be removed to ensure the smooth progress of subsequent processes and the quality of the final product.
[0003] The traditional deburring device consists of a base, a grinding tool, a motor, a rotating shaft and other parts. The grinding tool is driven by a motor to operate and deburr the inner and outer sides of the elbow port. The inner scraper and outer grinding ring of different sizes can be removed and replaced to adapt to the deburring of elbows of different sizes.
[0004] Traditional deburring devices generate dust when using grinding tools to grind and deburr elbows. If dust suppression is not carried out in time, the dust will affect the working environment and cause harm to the health of the staff operating the equipment. Therefore, a deburring device for elbow processing is proposed to solve the above problems. Utility Model Content
[0005] In order to make up for the above deficiencies, the utility model provides a deburring device for elbow processing, aiming to improve the problem in the prior art that the dust generated during the deburring process of elbow processing is not promptly reduced.
[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0007] The top of the water tank is fixedly connected to the second water pump, and the output end of the second water pump is fixedly connected to the water supply pipe, and one end of the water supply pipe passes through the side wall of the water tank and is fixedly connected to the water sprinkler head.
[0008] As a further description of the above technical solution:
[0009] The grinding assembly includes a motor, the side wall of the motor is fixedly connected to the inside of the chassis, and the output end of the motor is fixedly connected to a grinding tool;
[0010] As a further description of the above technical solution:
[0011] The side wall of the chassis is provided with a feeding window, and the inner side wall of the chassis is fixedly connected to a limit block;
[0012] As a further description of the above technical solution:
[0013] The deburring device for elbow processing according to the claim is characterized in that: a guide rod is fixedly connected to the interior of the limit block, and the side wall of the guide rod passes through the side wall of the chassis;
[0014] As a further description of the above technical solution:
[0015] The deburring device for elbow processing according to claim 1 is characterized in that: the side wall of the guide rod is slidably connected to a first moving block, the side wall of the first moving block is fixedly connected to a push plate, the side wall of the push plate is fixedly connected to a fixed plate, and one side of the push plate passes through the chassis and extends to the outside;
[0016] As a further description of the above technical solution:
[0017] The side wall of the limit block is fixedly connected to a transverse plate, the side wall of the transverse plate is fixedly connected to a hydraulic push rod, the output end of the hydraulic push rod is fixedly connected to the side wall of the push plate on one side, and the side wall of the push plate on one side is slidably connected to the inside of the transverse plate;
[0018] As a further description of the above technical solution:
[0019] A rack is fixedly connected to one side of the push plate, a second moving block is fixedly connected to the side wall of the push plate, and the rack is slidably connected inside the second moving block;
[0020] As a further description of the above technical solution:
[0021] The interior of the chassis is rotatably connected with a gear, and the gear is meshed with the rack.
[0022] The utility model has the following beneficial effects:
[0023] 1. In the utility model, the water in the water tank will be sprayed by the second water pump through the water supply pipe and the water sprinkler nozzle to the elbow being polished by the grinding tool to prevent air pollution. The water and debris will fall from the drainage plate to the waste box in the collection box. The filter screen on the waste box will filter the water. The filtered water will pass through the first water pump and the return water pipe and return to the water tank again. It can be recycled, thereby achieving the dust reduction effect of the dust generated during the elbow processing.
[0024] 2. In the utility model, the push plate is moved by the extension and retraction of the hydraulic push rod. The movement of the push plate will drive the rack. The movement of the rack will drive the gear to rotate and make the rack on the other side move relatively, so that the fixed plate moves relatively, and the elbow is clamped and fixed. Different fixed plates can be used according to different elbows to provide better stability. The grinding tool is driven by the motor to perform the grinding work. The debris generated during the grinding work is discharged from the drainage plate to the waste box in the collection box, which is convenient for timely cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a three-dimensional schematic diagram of a deburring device for elbow processing proposed by the utility model;
[0026] Figure 2 This is a structural schematic diagram of a collection box of a deburring device for elbow processing proposed by the present invention;
[0027] Figure 3 This is a schematic cross-sectional view of a chassis of a deburring device for elbow processing proposed by the present invention;
[0028] Figure 4 This is an enlarged view of the fixed plate structure of a deburring device for elbow processing proposed by the utility model;
[0029] Figure 5 This is a schematic structural diagram of a chassis of a deburring device for elbow processing proposed by the utility model.
[0030] Legend:
[0031] 1. Chassis; 2. Feed window; 3. Collecting box; 4. First water pump; 5. Return water pipe; 6. Water tank; 7. Support frame; 8. Second water pump; 9. Water supply pipe; 10. Sprinkler nozzle; 11. Drain plate; 12. Slide plate; 13. Waste box; 14. Motor; 15. Mold; 16. Hydraulic push rod; 17. Push plate; 18. First moving block; 19. Guide rod; 20. Limit block; 21. Rack; 22. Second moving block; 23. Gear; 24. Fixed plate; 25. Horizontal plate. DETAILED DESCRIPTION
[0032] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0033] Reference Figure 1-Figure 3 The utility model provides an embodiment of a deburring device for elbow processing, comprising a chassis 1, a collecting box 3 is fixedly connected to the bottom of the chassis 1, a drainage plate 11 is fixedly connected to the top of the collecting box 3, the drainage plate 11 is arranged inside the chassis 1, a waste box 13 is arranged inside the collecting box 3, the side wall of the waste box 13 is fixedly connected to a slide plate 12, the waste box 13 is slidably connected to the inside of the collecting box 3 through the slide plate 12, a first water pump 4 is fixedly connected to the side wall of the collecting box 3, a water tank 6 is arranged on the outside of the chassis 1, a support frame 7 is fixedly connected to the side wall of the water tank 6, a return water pipe 5 is fixedly connected to the bottom of the water tank 6, one end of the return water pipe 5 is fixedly connected to the output end of the first water pump 4, a second water pump 8 is fixedly connected to the top of the water tank 6, and the output end of the second water pump 8 is fixedly connected to a water supply pipe 9, one end of the water supply pipe 9 passes through the side wall of the chassis 1 and is fixedly connected to a water sprinkler head 10, and a grinding component is provided inside the chassis 1.
[0034] During the operation of the equipment, the water sprinkler nozzles 10 carry out watering operations. These nozzles are aimed at the working grinding tool 15 to timely reduce the dust generated during the grinding process. The water after spraying and the debris generated during the grinding process will flow into the collection box 3 along the guide plate 11. In the collection box 3, there is a special waste box 13, which is used to effectively collect and store these debris, and the filtered water will continue to flow downward along the bottom of the collection box 3. Next, through the action of the first water pump 4 and the return water pipe 5, the water will be transported back to the water tank 6. Finally, through the cooperation of the second water pump 8 and the water supply pipe 9, the water in the water tank 6 will be extracted again and sprayed for the second time through the water sprinkler nozzles 10 to ensure that the dust in the entire grinding process is effectively controlled, while also ensuring the recycling of water resources.
[0035] Reference Figure 3-Figure 5The grinding assembly includes a motor 14, the side wall of the motor 14 is fixedly connected to the inside of the chassis 1, the output end of the motor 14 is fixedly connected to the grinding tool 15, the side wall of the chassis 1 is provided with a feeding window 2, the inner side wall of the chassis 1 is fixedly connected to the limit block 20, the inner side of the limit block 20 is fixedly connected to the guide rod 19, the side wall of the guide rod 19 passes through the side wall of the chassis 1, the side wall of the guide rod 19 is slidably connected to the first moving block 18, the side wall of the first moving block 18 is fixedly connected to the push plate 17, the side wall of the push plate 17 is fixedly connected to the fixed plate 24, and one side of the push plate 1 7 passes through the chassis 1 and extends to the outside. The side wall of the limit block 20 is fixedly connected to a horizontal plate 25. The side wall of the horizontal plate 25 is fixedly connected to a hydraulic push rod 16. The output end of the hydraulic push rod 16 is fixedly connected to the side wall of a push plate 17 on one side. The side wall of the push plate 17 on one side is slidably connected to the inside of the horizontal plate 25. One side of the push plate 17 is fixedly connected to a rack 21. The side wall of the push plate 17 is fixedly connected to a second moving block 22. The rack 21 is slidably connected to the inside of the second moving block 22. The inside of the chassis 1 is rotatably connected to a gear 23, which meshes with the rack 21.
[0036] Place the elbow to be processed between the fixed plates 24 of the equipment and activate the hydraulic push rod 16, which will cause the push plate 17 to be displaced. As the push plate 17 is displaced, the rack 21 connected to it will also move. The movement of the rack 21 meshes with the gear 23, causing the gear 23 to start rotating. The rotation of the gear 23 further drives the rack 21 on the other side to move. This chain reaction ensures that the fixed plate 24 can firmly clamp the elbow. After the elbow is firmly clamped by the fixed plate 24, start the motor 14 and drive the grinder 15 to start working, aiming at the elbow located below the grinder 15 for grinding, providing stability during the grinding process. The replaceable fixed plate 24 can also be matched according to different elbows.
[0037] Working principle: When using this equipment, place the elbow to be deburred between the fixed plates 24, start the hydraulic push rod 16, and displace the push plate 17. When the push plate 17 is displaced, it will drive the rack 21 to move. Through the engagement between the gear 23 and the rack 21, the movement of the rack 21 will drive the rotation of the gear 23 and then move the rack 21 on the other side, so that the fixed plate 24 can clamp and fix the elbow. At this time, start the motor 14, and the motor 14 drives the operation of the grinding tool 15 to grind the elbow below the grinding tool 15.
[0038] When the equipment is operating, the water sprinkler nozzle 10 sprinkles water on the working grinding tool 15 to spray the dust generated during the grinding process. The sprayed water and the debris generated during grinding will enter the collection box 3 along the guide plate 11. The waste box 13 in the collection box 3 will collect the debris. The water will continue to fall to the bottom of the collection box 3 and be sent to the water tank 6 through the first water pump 4 and the return water pipe 5. The water in the water tank 6 is then sprayed for the second time through the water sprinkler nozzle 10 by the second water pump 8 and the water supply pipe 9.
[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A deburring device for elbow processing, comprising a chassis (1), characterized in that: The bottom of the chassis (1) is fixedly connected to a collecting box (3), the top of the collecting box (3) is fixedly connected to a drainage plate (11), the drainage plate (11) is arranged inside the chassis (1), a waste box (13) is arranged inside the collecting box (3), the side wall of the waste box (13) is fixedly connected to a slide plate (12), the waste box (13) is slidably connected to the inside of the collecting box (3) through the slide plate (12), the side wall of the collecting box (3) is fixedly connected to a first water pump (4), the outside of the chassis (1) A water tank (6) is provided, the side wall of the water tank (6) is fixedly connected to a support frame (7), the bottom of the water tank (6) is fixedly connected to a return water pipe (5), one end of the return water pipe (5) is fixedly connected to the output end of a first water pump (4), the top of the water tank (6) is fixedly connected to a second water pump (8), the output end of the second water pump (8) is fixedly connected to a water supply pipe (9), one end of the water supply pipe (9) passes through the side wall of the chassis (1) and is fixedly connected to a water sprinkler (10), and a polishing component is provided inside the chassis (1).
2. A deburring device for elbow processing according to claim 1, characterized in that: The grinding assembly comprises a motor (14), a side wall of the motor (14) is fixedly connected to the inside of the chassis (1), and a grinding tool (15) is fixedly connected to the output end of the motor (14).
3. The deburring device for elbow processing according to claim 1, characterized in that: A feeding window (2) is provided on the side wall of the chassis (1), and a limiting block (20) is fixedly connected to the inner side wall of the chassis (1).
4. A deburring device for elbow processing according to claim 3, characterized in that: A guide rod (19) is fixedly connected to the interior of the limit block (20), and the side wall of the guide rod (19) passes through the side wall of the chassis (1).
5. A deburring device for elbow processing according to claim 4, characterized in that: The side wall of the guide rod (19) is slidably connected to a first moving block (18), the side wall of the first moving block (18) is fixedly connected to a push plate (17), the side wall of the push plate (17) is fixedly connected to a fixed plate (24), and one side wall of the push plate (17) passes through the chassis (1) and extends to the outside.
6. A deburring device for elbow processing according to claim 5, characterized in that: The side wall of the limit block (20) is fixedly connected to a transverse plate (25), the side wall of the transverse plate (25) is fixedly connected to a hydraulic push rod (16), the output end of the hydraulic push rod (16) is fixedly connected to the side wall of the push plate (17) on one side, and the push plate (17) on one side is slidably connected to the inside of the transverse plate (25).
7. The deburring device for elbow processing according to claim 5, characterized in that: A rack (21) is fixedly connected to one side of the push plate (17), a second moving block (22) is fixedly connected to the side wall of the push plate (17), and the rack (21) is slidably connected inside the second moving block (22).
8. The deburring device for elbow processing according to claim 7, characterized in that: The interior of the chassis (1) is rotatably connected to a gear (23), and the gear (23) is meshed with the rack (21).