Tool clamp for flange machining
By designing a tooling fixture for flange processing and utilizing a movable pressure plate, telescopic plate, and motor-driven rotating shaft, the problem of incomplete grinding caused by the fixed method in flange processing was solved, achieving efficient and flexible all-round processing.
Patent Information
- Application Number
- CN202422758905.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-13
AI Technical Summary
In the existing flange processing process, the fixing method leads to incomplete grinding, increases the complexity of the process, and cannot achieve comprehensive processing.
A tooling fixture for flange processing was designed. The automatic positioning and rotation of the flange were achieved through the combination of a movable pressure plate, a telescopic plate and a motor-driven rotating shaft. Combined with a central support column and an anti-retraction baffle, all-round processing of the flange was ensured.
It simplifies the processing technology, improves the processing efficiency, adapts to flanges of different sizes, ensures the smooth rotation and positioning accuracy of the flange, and realizes comprehensive grinding processing.
Smart Images

Figure CN223326146U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of clamping structures, in particular to a fixture for flange processing. Background Art
[0002] Flange is a component used for connection, commonly used for connecting pipes. The production of flanges requires multiple processes. Because flanges are basically used for pipe connections, they are basically circular structures and have many connecting holes on them. Two flanges can be connected through the connecting holes to complete the connection of the pipe ends.
[0003] During the processing, the flange needs to be ground to avoid burrs and make it smooth, so as to ensure a tight fit without gaps when connected. The current grinding basically fixes the flange on a plane, but the current fixing method is basically through pressing, which will make the pressed area unable to be ground. The position of the flange needs to be changed to achieve the effect of comprehensive processing, which increases the complexity of the process. For this reason, a tooling fixture for flange processing is proposed. Utility Model Content
[0004] The top of the support plate is rotatably connected to the bottom plate, and the upper end of the support plate is fixed with a toothed plate so as to prevent the toothed plate from sliding out of the support plate and being disassembled into two parts.
[0005] As a preferred technical solution of the present invention, a sliding groove is provided on one side of the vertical plate and near the edges on both sides, an adjusting spring is fixedly connected to the top side wall of the sliding groove, a slider is slidably connected in the sliding groove, and the adjusting spring is fixedly connected to the top side wall of the slider through one end, and the movable pressure plate is detachably connected to one end of the slider through one end.
[0006] As a preferred technical solution of the present invention, a motor box is detachably connected to the top of the movable pressure plate and in the middle of the side wall near the vertical plate, a motor is detachably embedded in the motor box, and the output end of the motor is connected to a gear and a chain, and the ends of the three driving shafts are fixedly connected to sprockets, and are meshed with the chain through the sprockets.
[0007] As an optimal technical solution of the present invention, three tension springs are fixedly connected to one end of the fixed plate, one end of the telescopic plate extends into the support seat and is fixedly connected to one end of the tension spring, a movable groove is opened through the middle of the top side wall of the support seat, and a linkage block is slidably connected in the movable groove.
[0008] As an optimal technical solution of the present invention, the bottom end of the linkage block is detachably connected to the top side wall of one end of the telescopic plate through the movable groove, and the side walls on both sides of the linkage block that are away from each other are fixedly connected to side panels, and the side panels are located at the bottom of the movable groove. The middle of the top side wall of the linkage block is rotatably connected to a central support column, and the top of the central support column is fixedly connected to an anti-slip gasket.
[0009] The utility model has the following advantages: one side of the flange is placed between the bottom plate and the movable pressure plate, the movable pressure plate is driven to suppress it by adjusting the spring, the telescopic plate is stretched outward to an appropriate length according to the size of the flange, the other side of the flange is placed on the supporting plate, and the anti-retraction baffle is driven to clamp the flange by pulling the tension spring, thereby achieving the effect of positioning the flange, starting the motor to drive the driving shaft to rotate, which can drive the flange to rotate, so that the flange can be fully processed without manual adjustment of the flange, which can effectively simplify the tediousness of the grinding process. In order to ensure the stability of the flange rotation, a central support column is set up and an anti-slip gasket is fixed on its top. The size of the gasket is larger than the hole in the middle of the flange, so that the flange can be supported to ensure smooth rotation. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 This is a schematic diagram of the three-dimensional structure of a preferred embodiment of the utility model;
[0011] Figure 2 This is a schematic diagram of the exploded structure of the vertical plate of a preferred embodiment of the utility model when viewed from bottom;
[0012] Figure 3 It is a schematic diagram of the exploded structure of the telescopic plate of a preferred embodiment of the present utility model.
[0013] Explanation of the accompanying drawings: 1. Support seat; 2. Vertical plate; 3. Slide groove; 4. Bottom plate; 5. Movable pressure plate; 6. Motor box; 7. Follow-up shaft; 8. Fixed plate; 9. Telescopic plate; 10. Load-bearing plate; 11. Anti-recoil baffle; 12. Adjustment spring; 13. Drive shaft; 14. Moving groove; 15. Linkage block; 16. Side plate; 17. Center support column; 18. Tension spring. DETAILED DESCRIPTION
[0014] The present invention will be further described below with reference to the accompanying drawings.
[0015] Please refer to Figure 1-3 The utility model provides a tooling fixture for flange processing, including a support base 1, the top side wall of the support base 1 is detachably connected to the bottom plate 4, the top of the support base 1 and one end of the bottom plate 4 is detachably connected to the vertical plate 2, a movable pressing plate 5 is set above the bottom plate 4, the movable pressing plate 5 is rotatably connected to the side wall opposite to the bottom plate 4 with a driving shaft 13, the top side wall of the bottom plate 4 is rotatably connected to three follower shafts 7, the top of the support base 1 and the side wall away from the vertical plate 2 is detachably connected to the fixed plate 8, the fixed plate 8 is telescopically and slidably connected with a telescopic plate 9, the end of the telescopic plate 9 away from the fixed plate 8 is fixedly connected to a carrying plate 10, the top side wall of the carrying plate 10 is rotatably connected to the same follower shaft 7 as the bottom plate 4, and the upper edge of one end of the carrying plate 10 is fixedly connected to an anti-retreat baffle 11;
[0016] A slide groove 3 is provided on one side of the vertical plate 2 and near the edges on both sides. An adjusting spring 12 is fixedly connected to the top side wall of the slide groove 3. A slider is slidably connected in the slide groove 3, and the adjusting spring 12 is fixedly connected to the top side wall of the slider through one end. The movable pressure plate 5 is detachably connected to one end of the slider through one end. A motor box 6 is detachably connected to the top of the movable pressure plate 5 and near the middle of the side wall of the vertical plate 2. A motor is detachably embedded in the motor box 6, and the output end of the motor is connected to a gear and a chain. The ends of the three driving shafts 13 are fixedly connected to sprockets and are meshed with the chain through the sprockets.
[0017] The technical effect of this solution is: one side of the flange is placed between the base plate 4 and the movable pressure plate 5, and it is preliminarily clamped by the base plate 4 and the movable pressure plate 5, and then the other side of the flange is placed on the supporting plate 10, and the flange is clamped by pulling the tension spring 18 to ensure the positioning effect of the flange. When necessary, the motor is started to drive the driving shaft 13 to rotate, thereby driving the flange to rotate. Through the self-rotation of the flange, the flange can be free of any blocked parts, thereby achieving the effect of comprehensive grinding of the flange, simplifying the complexity of the process, and improving the overall processing efficiency.
[0018] Three tension springs 18 are fixedly connected to one end of the fixed plate 8, one end of the telescopic plate 9 extends into the support seat 1 and is fixedly connected to one end of the tension spring 18, a movable groove 14 is provided in the middle of the top side wall of the support seat 1, and a linkage block 15 is slidably connected in the movable groove 14. The bottom end of the linkage block 15 passes through the movable groove 14 and is detachably connected to the top side wall of one end of the telescopic plate 9. The side walls of the linkage block 15 on both sides away from each other are fixedly connected with side panels 16, and the side panels 16 are located at the bottom of the movable groove 14. The middle of the top side wall of the linkage block 15 is rotatably connected to a center support column 17, and the top of the center support column 17 is fixedly connected to an anti-slip gasket.
[0019] The technical effect of this solution is: the telescopic plate 9 is set up as a telescopic and adjustable structure, so that it can be flexibly adjusted according to the size of the flange, so as to adapt to flanges of different sizes, thereby improving the practicality and flexibility of the equipment, and by rotating the follower shaft 7 connected on the carrier plate 10, the smoothness of the flange rotation can be guaranteed, and rubber pads are sleeved on the follower shaft 7 and the driving shaft 13 to ensure the friction between the flange and ensure the smoothness of the rotation of the driving flange.
[0020] Specifically, when the present invention is used, first lift the movable pressure plate 5 upward, then place one side of the flange on the bottom plate 4, then release the movable pressure plate 5 so that it presses the flange under the drive of the adjusting spring 12, then move the telescopic plate 9 outward until it reaches a suitable length, then place the other side of the flange on the supporting plate 10, release the pulling of the telescopic plate 9 so that it retracts under the drive of the tension spring 18, clamp the flange and position it through the anti-retraction baffle 11, and ensure that the middle of the flange is placed on the center support column 17, then start the motor to drive the driving shaft 13 to rotate, and cooperate with the follower shaft 7 on the supporting plate 10 and the bottom plate 4 to ensure the smoothness of the flange rotation, and the center point of the flange can be positioned through the center support column 17 to ensure that the flange rotates along the center support column 17. This can prevent areas of the flange from being suppressed and blocked, thereby comprehensively processing the flange.
[0021] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
[0022] Other parts of the present invention that are not described in detail belong to the prior art and will not be described in detail here.
[0023] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A fixture for flange processing, comprising a support seat (1), characterized in that: The top side wall of the support seat (1) is detachably connected to the bottom plate (4), and the top of the support seat (1) and one end of the bottom plate (4) are detachably connected to the vertical plate (2). A movable pressure plate (5) is set above the bottom plate (4), and the side wall of the movable pressure plate (5) opposite to the bottom plate (4) is rotatably connected to a driving shaft (13). The top side wall of the bottom plate (4) is rotatably connected to three follower shafts (7). The top side wall of the support seat (1) and away from the vertical plate (2) is detachably connected to a fixed plate (8), and a telescopic plate (9) is telescopically and slidably connected in the fixed plate (8). One end of the telescopic plate (9) away from the fixed plate (8) is fixedly connected to a bearing plate (10), and the top side wall of the bearing plate (10) is rotatably connected to the same follower shaft (7) as the bottom plate (4). An anti-retraction baffle (11) is fixedly connected to the upper edge of one end of the bearing plate (10).
2. A flange processing fixture as claimed in claim 1, characterized in that: A slide groove (3) is provided on one side of the vertical plate (2) and near both side edges, an adjustment spring (12) is fixedly connected to the top side wall of the slide groove (3), a slider is slidably connected in the slide groove (3), and the adjustment spring (12) is fixedly connected to the top side wall of the slider through one end thereof, and the movable pressure plate (5) is detachably connected to one end of the slider through one end thereof.
3. A flange processing fixture as claimed in claim 1, characterized in that: A motor box (6) is detachably connected to the top of the movable pressing plate (5) and in the middle of the side wall near the vertical plate (2). A motor is detachably embedded in the motor box (6), and the output end of the motor is connected to a gear and a chain. The ends of the three driving shafts (13) are fixedly connected to sprockets and are meshed with the chain through the sprockets.
4. A flange processing fixture as claimed in claim 1, characterized in that: Three tension springs (18) are fixedly connected to one end of the fixed plate (8), one end of the telescopic plate (9) extends into the support seat (1) and is fixedly connected to one end of the tension spring (18), a moving groove (14) is provided through the middle of the top side wall of the support seat (1), and a linkage block (15) is slidably connected in the moving groove (14).
5. A flange processing fixture as claimed in claim 4, characterized in that: The bottom end of the linkage block (15) passes through the movable groove (14) and is detachably connected to the top side wall of one end of the telescopic plate (9). The side walls of the linkage block (15) on both sides away from each other are fixedly connected to side plates (16). The side plates (16) are located at the bottom of the movable groove (14). The middle of the top side wall of the linkage block (15) is rotatably connected to a central support column (17). The top of the central support column (17) is fixedly connected to an anti-slip pad.