Edge cutting device for sugarcane syrup meal box production

Abstract

The utility model provides an edge cutting device for sugarcane pulp meal box production. The edge cutting device comprises a base station. And a conveying mechanism and an edge cutting mechanism are assembled on the base station. The conveying mechanism comprises a conveying chain driven by a conveying motor, a plurality of assembling bases are assembled on the conveying chain in an equidistant distribution mode, and the assembling bases are used for containing meal box pieces needing to be trimmed. The edge cutting mechanism comprises an assembling frame, an edge cutting shaft and a matching shaft are assembled on the assembling frame, and the edge cutting shaft is driven by an edge cutting motor. An edge cutting cutter head is assembled on the edge cutting shaft, a matching wheel is assembled on the matching shaft, a cutter groove corresponding to the edge cutting cutter head is formed in the matching wheel, and the edge cutting cutter head is matched with the cutter groove to cut off the remaining edge of the meal box piece. Compared with the prior art, the method is good in safety, high in efficiency and good in quality consistency.

Description

Technical Field

[0001] The utility model belongs to the technical field of edge trimming processing of sugarcane pulp lunch boxes, and particularly relates to an edge trimming device used for producing sugarcane pulp lunch boxes. Background Art

[0002] In the production of sugarcane pulp lunch boxes, trimming is a critical process used to remove excess material from the edges of the boxes to ensure a neat appearance and uniform specifications. Traditional lunch box trimming methods rely mainly on manual operation, requiring workers to hold the lunch boxes close to the trimming equipment for processing. This has some obvious disadvantages:

[0003] 1. There are potential safety hazards: Since trimming equipment usually has sharp cutters and high-speed rotating parts, improper operation can easily lead to work-related accidents, posing a serious threat to workers' health.

[0004] 2. Inefficiency: Manual trimming relies on worker skill and speed, making it difficult to achieve continuous production. Each lunch box must be trimmed individually, which is not only time-consuming but also prone to fatigue and other factors that affect work efficiency. Furthermore, human factors such as operator errors and inconsistent operating techniques can further reduce overall production efficiency.

[0005] 3. Poor quality consistency: The quality of manual trimming is highly dependent on the worker's skill and experience. Differences between workers can lead to inconsistent cutting results. Even the same worker may become fatigued after long hours of work, which can affect the accuracy and uniformity of the cutting. This makes it difficult to ensure the appearance quality and uniformity of the final product.

[0006] In summary, the existing lunch box trimming methods have many shortcomings, and a safer, more efficient and consistent quality solution is urgently needed. Utility Model Content

[0007] In order to solve the above technical problems, the present invention solves them through the following technical solutions.

[0008] A trimming device for producing sugarcane pulp lunch boxes includes a base. A conveying mechanism and a trimming mechanism are mounted on the base. The conveying mechanism includes a conveyor chain driven by a conveyor motor. A plurality of assembly seats are evenly spaced on the conveyor chain, and the assembly seats are used to place lunch box components that require trimming. The trimming mechanism includes an assembly frame, which is equipped with a trimming shaft and a mating shaft. The trimming shaft is driven by the trimming motor. The trimming shaft is mounted with a trimming disc, and the mating shaft is mounted with a mating wheel. The mating wheel is provided with a knife groove corresponding to the trimming disc. The trimming disc and the knife groove cooperate to cut off the excess edge of the lunch box components.

[0009] Preferably, the trimming knife disc is provided with a pressing platform on the side facing the lunch box, and the pressing platform is pressed on the surface of the lunch box during trimming.

[0010] Preferably, the assembly frame is provided with a first slideway at a position corresponding to the trimming cutter disc, and the base is provided with a first waste collection basket corresponding to the first slideway, and the cut waste falls into the first waste collection basket through the first slideway.

[0011] Preferably, the base is provided with a first material stopping frame above the first waste collection basket, and the bottom of the first slide extends into the first material stopping frame.

[0012] Preferably, the base is provided with a second slide below the delivery end of the conveyor chain, and the lunch box pieces with trimmed edges are dropped through the second slide.

[0013] Preferably, it also includes a punching mechanism, which includes a guide frame, a punching cylinder is installed on the guide frame, the punching cylinder is connected to a punching seat, a punching rod is installed on the punching seat, and a through hole is provided on the assembly seat corresponding to the punching rod.

[0014] Preferably, bottom plates are mounted on the guide frame in a symmetrical manner with respect to the conveyor chain, and the bottom plates are used to support the assembly seat during punching.

[0015] Preferably, the base is provided with a second material blocking frame and a second waste collection basket below the punching seat, and the waste formed by punching falls into the second waste collection basket.

[0016] Preferably, the punch rod is hollow inside, the outer diameter of the punch rod remains unchanged, and the thickness at the end of the punch rod gradually decreases.

[0017] Preferably, the bottom of the punching seat is further equipped with an elastic pressure rod, and the end of the elastic pressure rod is equipped with a soft pressure block.

[0018] Compared with the existing technology, this application has the following significant technical advantages:

[0019] 1. Good safety: A dedicated conveying mechanism is designed to automatically deliver the lunch boxes to be processed to the trimming position, and the entire trimming process is completed by the machine, which greatly reduces the chance of direct contact between personnel and dangerous machinery and improves the safety level of the production process.

[0020] 2. High efficiency: It can realize continuous and uninterrupted rapid and accurate cutting of lunch boxes, thus improving the overall production efficiency.

[0021] 3. Good quality consistency: It can ensure that the edge of each lunch box is cut more evenly and neatly. Compared with the traditional method that relies on personal skills and experience, it has obvious advantages in product appearance quality and specification uniformity. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a plan view of the trimming device.

[0023] Figure 2 It is a three-dimensional schematic diagram of the trimming device.

[0024] Figure 3 It is a three-dimensional schematic diagram of the trimming mechanism.

[0025] Figure 4 This is a partial enlarged view of the conveying mechanism at the trimming mechanism.

[0026] Figure 5 It is a three-dimensional schematic diagram of the punching mechanism.

[0027] Figure 6 It is a three-dimensional schematic diagram of the stamping seat.

[0028] Figure 7 Schematic diagram of the structure of the punch.

[0029] The following is a description of the symbols in the drawings of the specification:

[0030] 100, base; 110, first slide; 120, first material blocking frame; 130, second slide; 140, second material blocking frame;

[0031] 200, conveying mechanism; 210, conveying chain; 220, conveying motor; 230, assembly base; 240, lunch box parts;

[0032] 300, trimming mechanism; 310, assembly frame; 320, trimming shaft; 321, trimming cutter disc; 322, press table; 330, mating shaft; 331, mating wheel; 332, cutter groove; 340, trimming motor;

[0033] 400, punching mechanism; 410, guide frame; 411, base plate; 420, punching cylinder; 430, punching seat; 431, punch rod; 432, elastic pressure rod; 433, pressure block. DETAILED DESCRIPTION

[0034] The present invention will be described in further detail below with reference to the accompanying drawings and specific implementations.

[0035] In the following embodiments, the same or similar numbers throughout represent the same or similar components or components with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be understood as limiting the present invention.

[0036] In the description of the present invention, it should be understood that the terms: center, longitudinal, transverse, length, width, thickness, up, down, front, back, left, right, vertical, horizontal, top, bottom, inside, outside, clockwise, counterclockwise, etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and therefore cannot be understood as limiting the present invention. In addition, the terms: first, second, etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features shown. In the description of the present invention, unless otherwise clearly specified and limited, the terms: install, connect, connect, etc. should be understood in a broad sense, and ordinary technicians in this field can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0037] Reference Figures 1 to 7 A trimming device for producing sugarcane pulp lunch boxes includes a base 100. A conveying mechanism 200 and a trimming mechanism 300 are mounted on the base 100. The conveying mechanism 200 includes a conveyor chain 210 driven by a conveying motor 220. A plurality of assembly seats 230 are evenly spaced on the conveyor chain 210. The assembly seats 230 are used to place lunch box parts 240 that require trimming. The trimming mechanism 300 includes an assembly frame 310. A trimming shaft 320 and a mating shaft 330 are mounted on the assembly frame 310. The trimming shaft 320 is driven by a trimming motor 340. The trimming shaft 320 is equipped with a trimming disc 321, and the mating shaft 330 is equipped with a mating wheel 331. The mating wheel 331 is provided with a cutting groove 332 that corresponds to the trimming disc 321. The trimming disc 321 cooperates with the cutting groove 332 to cut the remaining edge of the lunch box 240, accurately removing the remaining edge of the lunch box 240 and ensuring the quality and consistency of the trimming. The combination of the conveying mechanism 200 and the trimming mechanism 300 realizes the automated conveying and trimming of the lunch box 240, improving production efficiency, reducing the need for manual operation, and reducing labor intensity.

[0038] Furthermore, the trimming blade 321 is provided with a pressing platform 322 on the side facing the lunch box 240. This pressing platform 322 presses against the surface of the lunch box 240 during trimming. This ensures that the lunch box 240 remains stable during the trimming process, preventing displacement or deformation, and further improving the precision and quality of trimming. The base 100 is provided with a second slide 130 below the delivery end of the conveyor chain 210. The trimmed lunch boxes 240 pass through the second slide 130 and are then discharged.

[0039] In addition, the present application also includes a punching mechanism 400, which can punch holes for lunch boxes that need to be breathable. The punching mechanism 400 includes a guide frame 410, and the guide frame 410 is equipped with a punching cylinder 420. The punching cylinder 420 is connected to a punching seat 430, and the punching seat 430 is equipped with a punching rod 431. The assembly seat 230 is provided with a through hole corresponding to the punching rod 431.

[0040] To ensure the accuracy and quality of punching, the guide frame 410 is equipped with base plates 411 symmetrically distributed about the conveyor chain 210. The base plates 411 are used to support the assembly seat 230 during punching. This design can ensure stability during the punching process and prevent the conveyor chain 210 from being deformed due to the punching force. The bottom of the punching seat 430 is also equipped with an elastic pressure rod 432, and the end of the elastic pressure rod 432 is equipped with a soft pressure block 433. The elastic pressure rod 432 and the soft pressure block 433 provide appropriate pressing force during punching, ensuring that the lunch box part 240 remains stable during the punching process, preventing displacement or deformation, while reducing damage to the surface of the lunch box part 240 and improving the accuracy and quality of punching.

[0041] The punch rod 431 is hollow inside. To prevent waste from getting stuck in the punch rod 431 during punching, the outer diameter of the punch rod 431 remains unchanged, and the thickness at the end of the punch rod 431 gradually decreases.

[0042] The present application can collect the waste generated during the operation of the device to ensure a clean working environment. The specific structure is as follows: the assembly frame 310 is provided with a first slide 110 at the corresponding trimming cutter disc 321, and the base 100 is provided with a first waste collection basket corresponding to the first slide 110. The first slide 110 guides the cut waste into the first waste collection basket, realizing the automatic collection of waste, keeping the working environment clean, and facilitating the centralized processing and recycling of waste. The base 100 is provided with a first material blocking frame 120 above the first waste collection basket, and the bottom of the first slide 110 extends into the first material blocking frame 120. The first material blocking frame 120 can effectively prevent waste from splashing or scattering, further ensuring the cleanliness and safety of the working environment. The base 100 is provided with a second material blocking frame 140 and a second waste collection basket below the punching seat 430, and the waste formed by punching falls into the second waste collection basket.

[0043] This device features a flexible design. It not only supports automatic placement of the lunch box 240 onto the assembly base 230 via a feeding mechanism, but also allows manual placement by an operator, adapting to varying production scales and needs. To further enhance the safety and usability of the device, sensors (such as photoelectric switches) can be installed at key locations to monitor the presence and position of materials. If an anomaly is detected (e.g., if the lunch box 240 is not properly placed), the system immediately halts the relevant operation and issues an alarm, prompting staff to investigate the problem. This ensures a safe and reliable production process while also helping to promptly identify potential fault points, reducing downtime and improving overall efficiency.

[0044] The protection scope of the present invention includes but is not limited to the above embodiments. The protection scope of the present invention is based on the claims. Any replacement, deformation, and improvement of the technology that can be easily thought of by technicians in this field fall within the protection scope of the present invention.

Claims

1. A trimming device for producing sugarcane pulp lunch boxes, characterized in that: The invention comprises a base (100), wherein a conveying mechanism (200) and a trimming mechanism (300) are mounted on the base (100); the conveying mechanism (200) comprises a conveying chain (210) driven by a conveying motor (220), and a plurality of assembly seats (230) are evenly distributed on the conveying chain (210), and the assembly seats (230) are used to place lunch box pieces (240) that require trimming; The trimming mechanism (300) comprises an assembly frame (310), wherein a trimming shaft (320) and a matching shaft (330) are assembled on the assembly frame (310), wherein the trimming shaft (320) is driven by a trimming motor (340); a trimming blade disc (321) is assembled on the trimming shaft (320), and a matching wheel (331) is assembled on the matching shaft (330), wherein a knife groove (332) corresponding to the trimming blade disc (321) is provided on the matching wheel (331), and the trimming blade disc (321) cooperates with the knife groove (332) to cut off the remaining edge of the lunch box (240).

2. The trimming device for producing sugarcane pulp lunch boxes according to claim 1, characterized in that: The trimming blade (321) is provided with a pressing platform (322) on the side facing the lunch box (240), and the pressing platform (322) presses on the surface of the lunch box (240) during trimming.

3. The trimming device for producing sugarcane pulp lunch boxes according to claim 1, characterized in that: The assembly frame (310) is provided with a first slideway (110) at a position corresponding to the trimming cutter disc (321), and the base platform (100) is provided with a first waste collection basket corresponding to the first slideway (110), and the cut waste falls into the first waste collection basket through the first slideway (110).

4. The trimming device for producing sugarcane pulp lunch boxes according to claim 3, characterized in that: The base (100) is provided with a first material blocking frame (120) above the first waste collection basket, and the bottom of the first slideway (110) extends into the first material blocking frame (120).

5. The trimming device for producing sugarcane pulp lunch boxes according to claim 1, characterized in that: The base (100) is provided with a second slideway (130) below the delivery end of the conveyor chain (210), and the lunch box pieces (240) with trimmed edges are dropped through the second slideway (130).

6. The trimming device for producing sugarcane pulp lunch boxes according to claim 1, characterized in that: The invention also includes a punching mechanism (400), wherein the punching mechanism (400) includes a guide frame (410), a punching cylinder (420) is mounted on the guide frame (410), the punching cylinder (420) is connected to a punching seat (430), a punching rod (431) is mounted on the punching seat (430), and a through hole is provided on the assembly seat (230) corresponding to the punching rod (431).

7. The trimming device for producing sugarcane pulp lunch boxes according to claim 6, characterized in that: The guide frame (410) is equipped with bottom plates (411) symmetrically distributed with respect to the conveying chain (210), and the bottom plates (411) are used to support the assembly seat (230) during punching.

8. The trimming device for producing sugarcane pulp lunch boxes according to claim 6, characterized in that: The base (100) is provided with a second material blocking frame (140) and a second waste collection basket below the punching seat (430), and waste formed by punching falls into the second waste collection basket.

9. The trimming device for producing sugarcane pulp lunch boxes according to claim 6, characterized in that: The punch rod (431) is hollow inside, the outer diameter of the punch rod (431) remains unchanged, and the thickness at the end of the punch rod (431) gradually decreases.

10. The trimming device for producing sugarcane pulp lunch boxes according to claim 6, characterized in that: The bottom of the punching seat (430) is also equipped with an elastic pressure rod (432), and the end of the elastic pressure rod (432) is equipped with a soft pressure block (433).

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