Pressing auxiliary forming device
Through the design of the pressing auxiliary molding device, the problem of the composite material being difficult to remove completely from the mold is solved, the tight compaction and automatic demoulding of the composite material are achieved, and the density, strength and appearance quality of the product are improved.
Patent Information
- Application Number
- CN202422753281.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-12
AI Technical Summary
In the existing composite material processing process, insufficient mold surface roughness or improper use of release agents make it difficult to completely remove the pressed composite material, causing scratches, deformation or damage to the product surface, affecting the product's dimensional accuracy and appearance quality.
A pressing-assisted molding device is used, including components such as a base, an L-shaped support frame, a hydraulic cylinder, a motor, a screw, a movable seat, a support plate and a roller. Hydraulic pressing is used to eliminate pores and bubbles, and an automated demoulding system is used to facilitate the complete removal of the composite material.
It improves the density and strength of the composite material, ensures the mechanical properties and dimensional accuracy of the product, avoids scratches and deformation on the surface of the product, and improves the appearance quality of the product.
Smart Images

Figure CN223326987U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of composite material processing, in particular to a pressing auxiliary forming device. Background Art
[0002] Composite materials are formed by combining two or more materials with different physical and chemical properties through physical or chemical methods. These materials are combined on a macro or micro scale to form a material system with new properties. Through the complementary and synergistic effects of their individual properties, composite materials often have better overall performance than their individual component materials. They are widely used in aerospace, automotive, construction, and sporting goods.
[0003] To ensure uniform material distribution and structural integrity during composite processing, compression molding is often used to form the composite. Compression molding applies pressure to tightly compact the raw materials in the mold, eliminating porosity and bubbles, thereby increasing the density and strength of the composite. It also improves the bond between the resin and the reinforcement, ensuring the final product has the desired mechanical properties and dimensional accuracy.
[0004] However, during the current compression molding process of composite materials, it is difficult to completely remove the compressed composite material from the mold due to insufficient mold surface roughness, improper use of release agents, etc. This may cause scratches, deformation or damage to the surface of the product, affecting the dimensional accuracy and appearance quality of the product.
[0005] Currently, no effective solutions have been proposed for the problems in related technologies. Utility Model Content
[0006] In view of the problems in the related art, the present invention proposes a pressing auxiliary forming device to overcome the above technical problems existing in the existing related art.
[0007] To this end, the specific technical solutions adopted in this utility model are as follows:
[0008] A pressing auxiliary forming device includes a base, a control panel is provided on the top of one side of the base, an L-shaped support frame is provided on the top of the other side of the base, and a pressing forming component is provided on the top of the L-shaped support frame; an adjustment component that cooperates with the base is provided on the bottom of one side of the L-shaped support frame, and an auxiliary forming component that cooperates with the base and the pressing forming component is provided inside the adjustment component.
[0009] Furthermore, in order to ensure the pressing effect of the raw materials, the pressing and forming assembly includes a hydraulic cylinder arranged at the top of the L-shaped support frame, and the output shaft at the bottom end of the hydraulic cylinder passes through the L-shaped support frame and is provided with a pressure head that cooperates with the auxiliary forming assembly.
[0010] Furthermore, in order to improve the degree of automation of demolding the pressed composite material, the adjustment component includes a motor symmetrically arranged on one side of the L-shaped support frame, one end of the motor output shaft passes through the L-shaped support frame and is provided with a screw rod that cooperates with the base, a movable seat is provided on the outer side of the two groups of screw rods, and limit blocks that cooperate with the base are symmetrically provided on both sides of the movable seat; a support block that cooperates with the base is provided at the bottom end of the movable seat; the shape of the limit block is L-shaped, and an inclined surface that cooperates with the base and the auxiliary molding component is provided between the middle positions of the two groups of limit blocks; a rounded corner is provided on the side of the support block away from the L-shaped support frame.
[0011] Furthermore, in order to be able to demold the pressed composite material, the auxiliary molding assembly includes several support plates arranged at the top of the movable seat, and the bottom ends of the support plates are symmetrically provided with movable rods passing through the movable seat, and the bottom ends of the movable rods are provided with rollers that match the inclined surfaces; a limiting ring is provided in the middle part of the outer side of the movable rod, and a spring is provided between the limiting ring and the movable seat; any two groups of support plates are movably connected by connecting blocks, and the position where the connecting blocks contact the support plates is provided with rounded corners.
[0012] The beneficial effects of the utility model are:
[0013] 1. Under the cooperation of the pressing and forming components, the adjusting components and the auxiliary forming components, the utility model can compact the raw materials tightly by applying pressure, eliminate the pores and bubbles in the raw materials, and at the same time more conveniently demould the pressed composite material, thereby improving the density and strength of the composite material and ensuring that the final product has the expected mechanical properties and dimensional accuracy.
[0014] 2. With the cooperation of the adjustment component and the auxiliary molding component, the utility model can demould the composite material after being pressed, and facilitate complete removal from the movable seat, avoiding scratches, deformation or damage to the surface of the product, and improving the dimensional accuracy and appearance quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0016] Figure 1 This is a structural schematic diagram of a pressing auxiliary forming device according to an embodiment of the present utility model;
[0017] Figure 2 yes Figure 1 A partial enlarged view of point A in the middle;
[0018] Figure 3 is a cross-sectional view of a pressing auxiliary forming device according to an embodiment of the utility model;
[0019] Figure 4 yes Figure 3 A partial enlarged view of point B in the middle.
[0020] In the picture:
[0021] 1. Base; 2. Control panel; 3. L-shaped support frame; 4. Pressing molding assembly; 401. Hydraulic cylinder; 402. Press head; 5. Adjustment assembly; 501. Motor; 502. Screw; 503. Movable seat; 504. Limit block; 505. Support block; 506. Inclined surface; 6. Auxiliary molding assembly; 601. Support plate; 602. Movable rod; 603. Roller; 604. Limit ring; 605. Spring; 606. Connecting block. DETAILED DESCRIPTION
[0022] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. By referring to these contents, ordinary technicians in this field should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.
[0023] According to an embodiment of the present utility model, a pressing auxiliary forming device is provided.
[0024] The present invention will now be further described with reference to the accompanying drawings and specific embodiments. Figure 1-Figure 4 As shown, the pressing auxiliary molding device according to the embodiment of the present utility model includes a base 1, a control panel 2 is provided on the top of one side of the base 1, an L-shaped support frame 3 is provided on the top of the other side of the base 1, and a pressing molding component 4 is provided on the top of the L-shaped support frame 3; an adjustment component 5 that cooperates with the base 1 is provided on the bottom of one side of the L-shaped support frame 3, and an auxiliary molding component 6 that cooperates with the base 1 and the pressing molding component 4 is provided inside the adjusting component 5.
[0025] With the help of the above-mentioned technical solution, the utility model can, under the cooperation of the pressing molding component 4, the adjusting component 5 and the auxiliary molding component 6, compact the raw materials tightly by applying pressure, eliminate the pores and bubbles in the raw materials, and more conveniently demold the pressed composite material, thereby improving the density and strength of the composite material, and ensuring that the final product has the expected mechanical properties and dimensional accuracy; under the cooperation of the adjusting component 5 and the auxiliary molding component 6, the pressed composite material can be demolded, and can be conveniently removed from the movable seat 503, thereby avoiding scratches, deformation or damage to the surface of the product, and improving the dimensional accuracy and appearance quality of the product.
[0026] In one embodiment, for the above-mentioned pressing and forming component 4, the pressing and forming component 4 includes a hydraulic cylinder 401 arranged at the top of the L-shaped support frame 3, and the output shaft at the bottom end of the hydraulic cylinder 401 passes through the L-shaped support frame 3 and is provided with a pressing head 402 that cooperates with the auxiliary forming component 6; thereby ensuring the pressing effect on the raw material.
[0027] In one embodiment, for the above-mentioned adjustment component 5, the adjustment component 5 includes a motor 501 symmetrically arranged on one side of the L-shaped support frame 3, and one end of the output shaft of the motor 501 passes through the L-shaped support frame 3 and is provided with a screw rod 502 that cooperates with the base 1, and the outer sides of the two groups of screw rods 502 are provided with a movable seat 503, and the two sides of the movable seat 503 are symmetrically provided with limit blocks 504 that cooperate with the base 1; the bottom end of the movable seat 503 is provided with a support block 505 that cooperates with the base 1; the shape of the limit block 504 is L-shaped, and an inclined surface 506 that cooperates with the base 1 and the auxiliary molding component 6 is provided between the middle positions of the two groups of limit blocks 504; the support block 505 is provided with a rounded corner on the side away from the L-shaped support frame 3; thereby improving the degree of automation of demolding the pressed composite material.
[0028] The working principle of the regulating component 5 is as follows:
[0029] Through the control panel 2, the motor 501 in the adjustment component 5 is controlled and started. Under the rotation of the output shaft of the motor 501, the screw rod 502 is driven to rotate. Under the rotation of the screw rod 502, the movable seat 503 is driven to move horizontally along the direction between the two sets of limit blocks 504.
[0030] In one embodiment, for the above-mentioned auxiliary molding component 6, the auxiliary molding component 6 includes a plurality of support plates 601 arranged at the top of the movable seat 503, and the bottom ends of the support plates 601 are symmetrically provided with movable rods 602 that pass through the movable seat 503, and the bottom ends of the movable rods 602 are provided with rollers 603 that cooperate with the inclined surface 506; a limiting ring 604 is provided in the middle part of the outer side of the movable rod 602, and a spring 605 is provided between the limiting ring 604 and the movable seat 503; any two groups of support plates 601 are movably connected by a connecting block 606, and the position where the connecting block 606 contacts the support plate 601 is provided with a rounded corner; thereby, the pressed composite material can be demolded.
[0031] The working principle of the auxiliary molding component 6 is as follows:
[0032] When it is necessary to demould the pressed composite material, the operation of the adjustment component 5 drives the movable seat 503 to move horizontally in a direction away from the pressing and molding component 4. During the movement of the movable seat 503, and with the cooperation of the inclined surface 506 and the roller 603 in the adjustment component 5, the movable rod 602 is vertically raised, and the spring 605 is squeezed at the same time. As the movable rod 602 rises along the slope of the inclined surface 506, the support plate 601 is driven to rise in sequence with the cooperation of the connecting block 606. During the successive rise of the support plate 601, the composite material pressed and molded inside the movable seat 503 is demoulded.
[0033] After demoulding is completed, the operation of the adjustment component 5 drives the movable seat 503 back to the starting position. At the same time, the cooperation of the inclined surface 506 and the spring 605 resets the auxiliary molding component 6 back to the starting state, which is convenient for the next operation.
[0034] In order to facilitate understanding of the above technical solutions of the present invention, the working principle or operation method of the present invention in actual process is described in detail below.
[0035] In actual application, first, the hydraulic cylinder 401 in the pressing and forming assembly 4 is controlled and started through the control panel 2. Under the extension of the output shaft of the hydraulic cylinder 401 and with the cooperation of the support block 505 in the adjustment assembly 5, the raw material in the movable seat 503 is pressed. After the pressing operation is completed, when the pressed composite material needs to be demolded, the adjustment assembly 5 is controlled and started through the control panel 2. Under the operation of the adjustment assembly 5, the movable seat 503 is driven to move horizontally in the direction away from the pressing and forming assembly 4. During the movement of the movable seat 503, and with the cooperation of the inclined surface 506 and the roller 603 in the adjustment assembly 5, the movable rod 602 is vertically raised, and the spring 605 is squeezed at the same time. As the movable rod 602 rises along the slope of the inclined surface 506, the support plate 601 is driven to rise in sequence with the cooperation of the connecting block 606. During the sequential rise of the support plate 601, the composite material pressed and formed inside the movable seat 503 is demolded, which can facilitate the collection of the pressed composite material.
[0036] After demoulding is completed, the operation of the adjustment component 5 drives the movable seat 503 back to the starting position. At the same time, the cooperation of the inclined surface 506 and the spring 605 resets the auxiliary molding component 6 back to the starting state, which is convenient for the next operation.
[0037] The working principles of the adjustment component 5 and the auxiliary forming component 6 are as described above.
[0038] To sum up, with the help of the above-mentioned technical scheme of the present invention, the present invention can, under the cooperation of the pressing molding component 4, the adjusting component 5 and the auxiliary molding component 6, compact the raw materials tightly by applying pressure, eliminate the pores and bubbles in the raw materials, and more conveniently demold the pressed composite material, thereby improving the density and strength of the composite material, and ensuring that the final product has the expected mechanical properties and dimensional accuracy; under the cooperation of the adjusting component 5 and the auxiliary molding component 6, the pressed composite material can be demolded, and can be conveniently removed from the movable seat 503, avoiding scratches, deformation or damage to the surface of the product, and improving the dimensional accuracy and appearance quality of the product.
[0039] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A pressing auxiliary forming device, comprising a base (1), characterized in that: A control panel (2) is provided on the top of one side of the base (1), an L-shaped support frame (3) is provided on the top of the other side of the base (1), and a press-molded component (4) is provided on the top of the L-shaped support frame (3); An adjustment component (5) that cooperates with the base (1) is provided at the bottom of one side of the L-shaped support frame (3), and an auxiliary molding component (6) that cooperates with the base (1) and the pressing molding component (4) is provided inside the adjustment component (5).
2. A pressing auxiliary forming device according to claim 1, characterized in that: The pressing and forming assembly (4) comprises a hydraulic cylinder (401) arranged at the top end of the L-shaped support frame (3); the output shaft at the bottom end of the hydraulic cylinder (401) passes through the L-shaped support frame (3) and is provided with a pressing head (402) that cooperates with the auxiliary forming assembly (6).
3. A pressing auxiliary forming device according to claim 1, characterized in that: The adjustment assembly (5) comprises a motor (501) symmetrically arranged on one side of the L-shaped support frame (3), one end of the output shaft of the motor (501) passes through the L-shaped support frame (3) and is provided with a screw rod (502) that cooperates with the base (1), the outer sides of the two groups of screw rods (502) are sleeved with a movable seat (503), and the two sides of the movable seat (503) are symmetrically provided with a limit block (504) that cooperates with the base (1); The bottom end of the movable seat (503) is provided with a support block (505) that matches the base (1).
4. A pressing auxiliary forming device according to claim 3, characterized in that: The limiting blocks (504) are L-shaped, and an inclined surface (506) that matches the base (1) and the auxiliary molding assembly (6) is provided between the middle positions of the two groups of limiting blocks (504); A rounded corner is provided on a side of the support block (505) away from the L-shaped support frame (3).
5. A pressing auxiliary forming device according to claim 4, characterized in that: The auxiliary forming assembly (6) includes a plurality of support plates (601) arranged at the top of the movable seat (503), the bottom ends of the support plates (601) are symmetrically provided with movable rods (602) passing through the movable seat (503), and the bottom ends of the movable rods (602) are provided with rollers (603) that cooperate with the inclined surface (506); A limiting ring (604) is provided at the middle portion of the outer side of the movable rod (602), and a spring (605) is provided between the limiting ring (604) and the movable seat (503).
6. A pressing auxiliary forming device according to claim 5, characterized in that: Any two groups of the support plates (601) are movably connected via a connecting block (606), and the contact positions of the connecting block (606) and the support plates (601) are provided with rounded corners.