Deep processing equipment for corn processing residues

Iron chips in corn processing residues are removed by magnet rollers and magnet plates, and the residues are compressed by hydraulic push rods, which solves the problems of iron chip picking and large volume in corn processing residues and realizes automated processing and convenient storage.

CN223327001UActive Publication Date: 2025-09-12JIUQUAN YIDE ECOLOGICAL AGRI TECH DEV CO LTD
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Patent Information

Application Number
CN202422707376.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-09-12
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

Corn processing residues contain metal debris that needs to be picked out manually, and the loose state occupies a large volume, making it inconvenient to store and transport.

Method used

A deep processing equipment for corn processing residues is designed. The C-shaped structure composed of magnet rollers and magnet plates is used to remove iron chips, and the residues are compressed by hydraulic push rods and push plates to form an integral structure.

Benefits of technology

It realizes the automatic removal of iron chips, compresses the volume of residue, and facilitates transportation and storage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of feed processing, and particularly relates to corn processing residue deep processing equipment which comprises a machine body, the top of the machine body is of an open structure, a conveying belt is installed at one end of the top of an inner cavity of the machine body, a magnet roller is rotationally arranged at one end of an inner cavity of the conveying belt, and a magnet plate is arranged on one side of the magnet roller. A material guide inclined plate is welded to the end, away from the material conveying belt, of an inner cavity of the machine body, an extrusion bin is arranged below the material guide inclined plate, a push plate is movably arranged at one end of an inner cavity of the extrusion bin, a hydraulic push rod is installed on the surface of the outer wall of the extrusion bin, and a piston rod of the hydraulic push rod penetrates through the cavity wall of the extrusion bin. During processing, scrap iron in corn processing residues can be removed, meanwhile, the corn processing residues can be compressed, the corn processing residues can form an integral structure after being compacted, the size of the corn processing residues can be reduced, and meanwhile the corn processing residues can be conveniently transported and stored.
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Description

Technical Field

[0001] The utility model relates to the technical field of feed processing, in particular to deep processing equipment for corn processing residues. Background Art

[0002] After threshing, corn stalks are left behind. In addition to being rich in hemicellulose, cellulose, and lignin, corn stalks also contain a large amount of residual starch, fatty acids, protein, calcium, phosphorus and other nutrients. They are a good source of nutrition and a commonly used raw material for feed processing. Patent search revealed that the publication number is: CN111620079A, which discloses a corn processing, sorting and transmission device that can thresh dried corn cobs, and can realize the sorting and transmission of corn kernels and corn stalks, and crush the corn stalks to realize the recycling of corn residues. The automatic start-stop control valve can discharge the residue in time, greatly improving work efficiency. The collection and transmission function can continuously sort and transmit corn, greatly saving manpower.

[0003] Publication No.: CN111620079A discloses a corn processing sorting and transmission device. When conveying corn processing residues, metal debris will be mixed in the corn residues. The metal debris needs to be picked out manually, which is easy to miss. At the same time, the corn processing residues are in a loose state, occupy a large volume, and are inconvenient to store and transport. In order to solve the above problems, this application proposes a deep processing equipment for corn processing residues. Utility Model Content

[0004] (1) Purpose of the utility model

[0005] In order to solve the technical problems existing in the background technology, the utility model proposes a deep processing equipment for corn processing residues, which can remove iron filings in the corn processing residues during processing and compress the corn processing residues. After compaction, the corn processing residues can form an overall structure, which can reduce the volume of the corn processing residues and facilitate the transportation and storage of the corn processing residues, so as to solve the problems raised in the background technology.

[0006] (2) Technical solution

[0007] In order to solve the above technical problems, the utility model provides a deep processing equipment for corn processing residues, including a machine body, the top of the machine body is an open structure, a conveyor belt is installed at one end of the top of the inner cavity of the machine body, a magnet roller is rotatably provided at one end of the inner cavity of the conveyor belt, a magnet plate is provided on one side of the magnet roller, the magnet plate and the magnet roller form a C-shaped structure, a material guide inclined plate is welded at one end of the inner cavity of the machine body away from the conveyor belt, an extrusion bin is provided below the material guide inclined plate, a push plate is movably provided at one end of the inner cavity of the extrusion bin, a hydraulic push rod is installed on the outer wall surface of the extrusion bin, the piston rod of the hydraulic push rod penetrates the wall of the extrusion bin cavity, the piston rod end of the hydraulic push rod is connected to the push plate, a baffle is fixedly connected to the top of the push plate, and the baffle and the push plate are in a vertical structure.

[0008] Preferably, a combing roller is symmetrically rotated on the surface of the conveyor belt, a driving motor is installed on the side wall of the machine body, the power output end of the driving motor passes through the cavity wall of the machine body, and the power output end of the driving motor is connected to the combing roller through a coupling.

[0009] Preferably, a slag discharge inclined plate is provided below the conveyor belt, and a slag discharge port is provided through the end surface of the machine body, and the slag discharge port is located at the lowest end of the slag discharge plate.

[0010] Preferably, a slag discharge plate is slidably provided on the surface of the slag discharge port.

[0011] Preferably, a discharge port is provided through the end of the extrusion bin, and a discharge plate is slidably provided on the surface of the discharge port.

[0012] Preferably, a lifting hydraulic rod is installed on the end surface of the machine body, and the piston rod end of the lifting hydraulic rod is connected to the discharge plate.

[0013] Preferably, a hydraulic pump station is installed in the inner cavity of the machine body, and the hydraulic pump station is connected to the hydraulic push rod and the lifting hydraulic rod through a hydraulic pipe.

[0014] The above technical solution of the utility model has the following beneficial technical effects:

[0015] 1. The utility model can compress the corn processing residue in the extrusion bin by squeezing the corn processing residue through the push plate. The discharge plate can be lifted after the lifting hydraulic rod is contracted. The compressed corn processing residue can be discharged through the discharge port. The corn processing residue can form an integral structure after being compacted, which can reduce the volume of the corn processing residue and facilitate the transportation and storage of the corn processing residue.

[0016] 2. In the present invention, the inner end of the conveyor belt is formed into a C-shaped mechanism by a magnet plate and a magnet roller. During the movement of the corn processing residue, the iron filings contained in the corn processing residue can be adsorbed on the surface of the conveyor belt by the magnet plate and the magnet roller. The corn processing residue can be transported to the extrusion bin by the conveyor belt, and the falling corn processing residue can be guided by the guide inclined plate. The iron filings move the conveyor belt base with the magnet plate. After the iron filings move out of the magnet plate with the conveyor belt, they fall onto the slag discharge inclined plate under the action of gravity, so that the iron filings in the corn processing residue can be removed. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of a deep processing equipment for corn processing residues according to the utility model;

[0018] Figure 2 This is a schematic structural diagram from another perspective of a deep processing device for corn processing residues according to the present invention;

[0019] Figure 3 This is a schematic cross-sectional view of a deep processing device for corn processing residues according to the present invention;

[0020] Figure 4 This is a schematic diagram of the conveyor belt structure of a deep processing equipment for corn processing residues according to the utility model;

[0021] Figure 5 This is a schematic diagram of the combing roller structure of a deep processing equipment for corn processing residues of the utility model;

[0022] Figure 6 This is a schematic diagram of the discharge port opening structure of a deep processing equipment for corn processing residues in the utility model

[0023] Reference numerals:

[0024] 1. Machine body; 2. Conveyor belt; 3. Magnet plate; 4. Magnet roller; 5. Combing roller; 6. Guide ramp; 7. Push plate; 8. Baffle; 9. Hydraulic push rod; 10. Hydraulic pump station; 11. Slag discharge ramp; 12. Slag discharge port; 13. Slag discharge plate; 14. Discharge port; 15. Discharge plate; 16. Lifting hydraulic rod. DETAILED DESCRIPTION

[0025] To make the objectives, technical solutions, and advantages of the present invention more clearly understood, the present invention is further described below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are merely illustrative and are not intended to limit the scope of the present invention. Furthermore, descriptions of known structures and technologies are omitted in the following description to avoid unnecessary confusion regarding the concepts of the present invention.

[0026] like Figure 1-6As shown, the utility model proposes a deep processing equipment for corn processing residues, including a body 1, the top of the body 1 is an open structure, a conveyor belt 2 is installed at one end of the top of the inner cavity of the body 1, a magnet roller 4 is rotatably provided at one end of the inner cavity of the conveyor belt 2, a magnet plate 3 is provided on one side of the magnet roller 4, the magnet plate 3 and the magnet roller 4 form a C-shaped structure, a material guide inclined plate 6 is welded at one end of the inner cavity of the body 1 away from the conveyor belt 2, an extrusion bin is provided below the material guide inclined plate 6, a push plate 7 is movably provided at one end of the inner cavity of the extrusion bin, a hydraulic push rod 9 is installed on the outer wall surface of the extrusion bin, the piston rod of the hydraulic push rod 9 passes through the wall of the extrusion bin cavity, the piston rod end of the hydraulic push rod 9 is connected to the push plate 7, the top of the push plate 7 is fixedly connected to a baffle 8, and the baffle 8 and the push plate 7 are in a vertical structure.

[0027] It should be noted that the corn processing residue is placed on the conveyor belt 2, and the conveyor belt 2 can drive the corn processing residue to move forward. In the process of the corn processing residue moving forward, the combing roller 5 is driven by two sets of driving motors respectively, and the combing roller 5 can move the corn processing residue on the conveyor belt 2, so that the corn processing residue can be evenly spread on the conveyor belt 2. The inner end of the conveyor belt 2 forms a C-shaped mechanism through the magnet plate 3 and the magnet roller 4. In the process of moving the corn processing residue, the iron filings mixed in the corn processing residue can be adsorbed on the surface of the conveyor belt 2 by the magnet plate 3 and the magnet roller 4. The corn processing residue can be transported to the extrusion bin on the conveyor belt 2, and the falling corn processing residue can be guided by the guide inclined plate 6. The chips follow the magnet plate 3 to move the base of the feed conveyor 2. After the iron chips follow the feed conveyor 2 out of the magnet plate 3, the iron chips fall onto the slag discharge inclined plate 11 under the action of gravity, and the iron chips in the corn processing residue can be removed. After the hydraulic push rod 9 is extended, it will push the push plate 7 to move. The baffle 8 can block the bottom of the guide inclined plate 6 to prevent the corn processing residue from continuing to fall. The corn processing residue in the extrusion bin is squeezed by the push plate 7 to compress the corn processing residue. After the lifting hydraulic rod 16 is contracted, the discharge plate 15 can be lifted, and the compressed corn processing residue can be discharged through the discharge port 14. After the corn processing residue is compacted, it can form an overall structure, which can reduce the volume of the corn processing residue and facilitate the transportation and storage of the corn processing residue.

[0028] In this embodiment, if Figure 5 As shown, a combing roller 5 is symmetrically rotated on the surface of the conveyor belt 2, and a driving motor is installed on the side wall of the body 1. The power output end of the driving motor passes through the cavity wall of the body 1, and the power output end of the driving motor is connected to the combing roller 5 through a coupling.

[0029] It should be noted that the combing roller 5 can be driven by a driving motor.

[0030] In this embodiment, if Figure 1As shown, a slag discharge inclined plate 11 is provided below the conveyor belt 2, a slag discharge port 12 is opened through the end surface of the machine body 1, and the slag discharge port 12 is located at the lowest end of the slag discharge plate 13, and a slag discharge plate 13 is slidably provided on the surface of the slag discharge port 12.

[0031] It should be noted that after the slag discharge plate 13 is lifted, the iron chips can be discharged through the slag discharge port 12 .

[0032] In this embodiment, if Figure 2 As shown, a discharge port 14 is opened through the end of the extrusion bin, and a discharge plate 15 is slidably provided on the surface of the discharge port 14. A lifting hydraulic rod 16 is installed on the end surface of the body 1, and the piston rod end of the lifting hydraulic rod 16 is connected to the discharge plate 15.

[0033] It should be noted that the hydraulic lifting rod 16 can be retracted to lift the discharge plate 15, and the compressed corn processing residue can be discharged through the discharge port 14.

[0034] In this embodiment, if Figure 2 and Figure 3 As shown, a hydraulic pump station 10 is installed in the inner cavity of the machine body 1, and the hydraulic pump station 10 is connected to the hydraulic push rod 9 and the lifting hydraulic rod 16 through hydraulic pipes.

[0035] It should be noted that the hydraulic pump station 10 can control the hydraulic push rod 9 and the lifting hydraulic rod 16 to extend and retract.

[0036] The working principle and use process of the utility model are as follows: the corn processing residue is placed on the conveyor belt 2, and the conveyor belt 2 can drive the corn processing residue to move forward. In the process of the corn processing residue moving forward, two sets of driving motors are used to drive the combing roller 5 respectively, and the combing roller 5 can move the corn processing residue on the conveyor belt 2, so that the corn processing residue can be evenly spread on the conveyor belt 2. The inner cavity end of the conveyor belt 2 is formed into a C-shaped mechanism by the magnet plate 3 and the magnet roller 4. In the process of moving the corn processing residue, the iron filings mixed in the corn processing residue can be adsorbed on the surface of the conveyor belt 2 by the magnet plate 3 and the magnet roller 4. The corn processing residue can be transported to the extrusion bin on the conveyor belt 2, and the falling corn processing residue can be guided by the guide inclined plate 6. The chips follow the magnet plate 3 to move the base of the feed conveyor 2. After the iron chips follow the feed conveyor 2 out of the magnet plate 3, they fall onto the slag discharge inclined plate 11 under the action of gravity. After the slag discharge plate 13 is lifted, the iron chips can be discharged through the slag discharge port 12. After the hydraulic push rod 9 is extended, it will push the push plate 7 to move. The baffle 8 can block the bottom of the guide inclined plate 6 to prevent the corn processing residue from continuing to fall. The corn processing residue in the extrusion bin is squeezed by the push plate 7 to compress the corn processing residue. The lifting hydraulic rod 16 can lift the discharge plate 15 after contraction, and the compressed corn processing residue can be discharged through the discharge port 14. After the corn processing residue is compacted, it can form an overall structure, which can reduce the volume of the corn processing residue and facilitate the transportation and storage of the corn processing residue.

[0037] It should be understood that the above-described specific embodiments of the present invention are merely illustrative of or explanation of the principles of the present invention and do not constitute limitations of the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention shall be included within the scope of protection of the present invention. In addition, the appended claims of the present invention are intended to cover all variations and modifications that fall within the scope and metes and bounds of the appended claims or their equivalents.

Claims

1. A deep processing device for corn processing residues, comprising a machine body (1), wherein the top of the machine body (1) is an open structure, characterized in that: A conveyor belt (2) is installed at one end of the inner cavity of the machine body (1), a magnet roller (4) is rotatably provided at one end of the inner cavity of the conveyor belt (2), a magnet plate (3) is provided on one side of the magnet roller (4), and the magnet plate (3) and the magnet roller (4) form a C-shaped structure. A guide slant plate (6) is welded at one end of the inner cavity of the machine body (1) away from the conveyor belt (2), an extrusion bin is provided below the guide slant plate (6), a push plate (7) is movably provided at one end of the inner cavity of the extrusion bin, a hydraulic push rod (9) is installed on the outer wall surface of the extrusion bin, a piston rod of the hydraulic push rod (9) passes through the wall of the extrusion bin, an end of the piston rod of the hydraulic push rod (9) is connected to the push plate (7), a baffle (8) is fixedly connected to the top of the push plate (7), and the baffle (8) and the push plate (7) are in a vertical structure.

2. The deep processing equipment for corn processing residues according to claim 1, characterized in that: A combing roller (5) is symmetrically rotated on the surface of the conveyor belt (2), and a driving motor is installed on the side wall of the machine body (1). The power output end of the driving motor passes through the cavity wall of the machine body (1), and the power output end of the driving motor is connected to the combing roller (5) through a coupling.

3. The deep processing equipment for corn processing residues according to claim 1, characterized in that: A slag discharge inclined plate (11) is provided below the conveyor belt (2), and a slag discharge port (12) is provided through the end surface of the machine body (1), and the slag discharge port (12) is located at the lowest end of the slag discharge inclined plate (11).

4. The deep processing equipment for corn processing residues according to claim 3, characterized in that: A slag discharge plate (13) is slidably provided on the surface of the slag discharge port (12).

5. The deep processing equipment for corn processing residues according to claim 1, characterized in that: A discharge port (14) is provided through the end of the extrusion bin, and a discharge plate (15) is provided on the surface of the discharge port (14) for sliding movement.

6. The deep processing equipment for corn processing residues according to claim 5, characterized in that: A lifting hydraulic rod (16) is installed on the end surface of the machine body (1), and the piston rod end of the lifting hydraulic rod (16) is connected to the discharge plate (15).

7. The deep processing equipment for corn processing residues according to claim 6, characterized in that: A hydraulic pump station (10) is installed in the inner cavity of the machine body (1), and the hydraulic pump station (10) is connected to the hydraulic push rod (9) and the lifting hydraulic rod (16) through a hydraulic pipe.

Citation Information

Patent Citations

  • Corn processing, sorting and conveying device

    CN111620079A