Cableway traction device

The combined design of the support base, reduction gearbox and drive motor solves the problems of large floor space and high installation requirements of the cableway traction equipment, achieving compact and efficient operation of the equipment.

CN223327492UActive Publication Date: 2025-09-12HUZHOU QILI MINING MACHINERY EQUIPMENT CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422642040.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-09-12
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

Existing ropeway traction equipment occupies a large area, has high installation requirements, and suffers from high energy loss.

Method used

It adopts a combined design of support base, reduction gearbox, drive motor and control unit. The traction roller is directly driven by the drive motor, and the motor speed is adjusted by the control unit, which reduces the use of gearbox and achieves compact structure and precise speed change.

Benefits of technology

It reduces the equipment footprint, reduces energy loss, reduces maintenance costs, and improves equipment flexibility and efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223327492U_ABST
    Figure CN223327492U_ABST
Patent Text Reader

Abstract

The utility model provides a cableway traction device which comprises a supporting seat, a reduction gearbox is fixedly arranged on the supporting seat, a speed reduction assembly is arranged in the reduction gearbox, a traction roller is rotatably arranged on the reduction gearbox and fixedly connected with the output end of the speed reduction assembly, a driving motor is fixedly arranged on the supporting seat, and the driving motor is connected with the traction roller. The output end of the driving motor is fixedly connected with the driving end of the speed reduction assembly, and the driving motor is provided with a control unit used for controlling the rotating speed of the driving motor. According to the device, the rotating speed is controlled through the driving motor, the overall occupied area of equipment is effectively reduced, and the control precision of the rotating speed is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of traction devices, in particular to a cableway traction device. Background Art

[0002] Overhead freight ropeways are widely used in the construction of power transmission and transformation lines to transport various engineering materials and equipment. Ropeway transportation overcomes the dependence of traditional material transportation methods (human, animal, water, and road) on external conditions, offering superior economic and technical performance.

[0003] For example, the invention patent with announcement number CN103818389B and name of a combined ropeway traction machine includes a power machine, a gearbox, a reduction box and double traction wheels connected in sequence. Its improvement is that: the power machine is arranged on a power base, the gearbox, reduction box and double traction wheels are arranged on a bracket, and the power base and the bracket are connected by bolts and connecting plates and are arranged in the same plane.

[0004] When installing the above-mentioned traction equipment, because there are many devices to be installed and there are rotation distance requirements between individual devices, the overall equipment occupies a large area and has high installation requirements. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a cableway traction device, which is used to solve the technical problems of the existing traction equipment, such as large floor space occupation and high installation requirements.

[0006] The above technical objectives of the present invention are achieved through the following technical solutions:

[0007] A cableway traction device includes a support base, a reduction gear box fixedly provided on the support base, a reduction assembly provided in the reduction gear box, a traction roller rotatably provided on the reduction gear box, the traction roller is fixedly connected to the output end of the reduction assembly, a drive motor is fixedly provided on the support base, the output end of the drive motor is fixedly connected to the drive end of the reduction assembly, and the drive motor is provided with a control unit for controlling the speed of the drive motor.

[0008] Working principle:

[0009] This device is a cableway traction device, which is mainly used to pull a designated cableway.

[0010] During installation, you only need to install the reduction gearbox on the support base, install the traction roller on the reduction gearbox, and connect it to the output end of the reduction assembly. Install the drive motor on the support base as well, and connect the output end of the drive motor to the drive end of the reduction assembly. Finally, install the support base in the designated position, and electrically connect the control unit on the drive motor to the external frequency converter. The speed of the drive motor is controlled by the frequency converter and the control unit.

[0011] Beneficial effects obtained:

[0012] Reducing the gearbox and using the speed of the drive motor to achieve speed change can make the structure simpler and more compact, and reduce the overall footprint of the equipment; through direct drive of the drive motor, there is no need for energy conversion through the gearbox, thereby reducing energy loss and improving overall efficiency; the speed can be precisely controlled by the drive motor to achieve smooth speed change, which is more sophisticated and flexible than a mechanical gearbox; and the overall maintenance cost of the equipment is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic top view of the overall structure of an embodiment of the utility model;

[0014] Figure 2 This is a schematic diagram of the cross-section of the inner structure of the reduction gearbox.

[0015] In the above drawings: 1. Support base; 2. Reducer; 3. Traction roller; 4. Drive motor; 5. Control unit; 6. First drive shaft; 7. Second drive shaft; 8. First output shaft; 9. First gear; 10. Second gear; 11. Third gear; 12. Reduction shaft; 13. Reduction gear; 14. Second output shaft; 15. Fourth gear; 16. Hydraulic brake; 17. Top cover; 18. Hanging hole; 19. Load-bearing shaft; 20. Load-bearing gear. DETAILED DESCRIPTION

[0016] The technical solution of the present invention is further described below with reference to the accompanying drawings and embodiments.

[0017] Example:

[0018] Reference Figure 1 and Figure 2 The utility model is a cableway traction device, including a support base 1, a reduction box 2 is fixed on the support base 1, a top cover 17 is detachably provided on the reduction box 2, and a plurality of hanging holes 18 are provided on the top cover 17, which can be conveniently connected to the trolley hook and moved through the plurality of hanging holes 18.

[0019] like Figure 1 and Figure 2As shown, a reduction assembly is provided in the reduction box 2, two traction rollers 3 with the same direction are rotatably provided on the reduction box 2, a drive motor 4 is fixed on the support seat 1, and the reduction assembly includes a first drive shaft 6, a second drive shaft 7 and a first output shaft 8, the first drive shaft 6 is rotatably installed in the reduction box 2, the output end of the drive motor 4 is fixedly connected to the end of the first drive shaft 6, a first gear 9 is provided on the first drive shaft 6, the second drive shaft 7 is parallel to the first drive shaft 6 and is rotatably installed in the reduction box 2, a second gear 10 is provided on the second drive shaft 7, and a bearing shaft 19 is rotatably provided in the reduction box 2 and between the first drive shaft 6 and the second drive shaft 7, and the bearing shaft 19 is provided with a bearing gear 20, the two sides of the load-bearing gear 20 are respectively meshed with the first gear 9 and the second gear 10. The design of the load-bearing shaft 19 and the load-bearing gear 20 can further improve the transmission performance and load capacity. The first output shaft 8 is parallel to the second drive shaft 7 and is rotatably mounted in the reduction box 2. The first output shaft 8 is provided with a third gear 11 that meshes with the second gear 10. The reduction box 2 is rotatably provided with a second output shaft 14 parallel to the first output shaft 8. The second output shaft 14 is provided with a fourth gear 15. The number of teeth of the second gear 10 is greater than the number of teeth of the first gear 9, and the number of teeth of the third gear 11 is greater than the number of teeth of the second gear 10. The third gear 11 and the fourth gear 15 are the same. This arrangement can effectively reduce the output speed of the drive motor 4 to an appropriate output speed through the transmission of multiple gears with different tooth numbers, and meet the torque required by the cableway system.

[0020] like Figure 1 and Figure 2 As shown, a reduction shaft 12 is also provided in the reduction box 2. The reduction shaft 12 is parallel to the first output shaft 8 and is rotatably mounted in the reduction box 2. A reduction gear 13 is provided on the reduction shaft 12, which is respectively engaged with the third gear 11 and the fourth gear 15. One end of the reduction shaft 12 passes through the reduction box 2 and extends outward. Two hydraulic brakes 16 are provided on the support base 1. The two hydraulic brakes 16 are respectively used to abut against the output end of the drive motor 4 and the end of the reduction shaft 12 extending out of the reduction box 2. This arrangement can effectively use the hydraulic brake 16 to make the equipment perform operations such as emergency stop and deceleration. The hydraulic brake 16 is a common existing technology in this field and will not be described in detail herein.

[0021] like Figure 1 As shown, the drive motor 4 is provided with a control unit 5 for controlling the speed of the drive motor 4. The control unit 5 is used to be electrically connected to an external frequency converter during installation. The frequency converter will adjust the output voltage, frequency and phase according to the instructions sent by the control system to the control unit 5, thereby controlling the speed and torque of the drive motor 4.

[0022] Working principle:

[0023] During installation, it is only necessary to install the reduction gearbox 2 on the support base 1, and install the two traction rollers 3 on the reduction gearbox 2, and connect them to the same side ends of the first output shaft 8 and the second output shaft 14 respectively, and install the drive motor 4 on the support base 1 in the same way, and connect the output end of the drive motor 4 to one end of the first drive shaft 6, and then install the hydraulic brake 16 on the support base 1 accordingly, and finally install the support base 1 in the specified position, and electrically connect the control unit 5 on the drive motor 4 to the external frequency converter, and control the speed of the drive motor 4 through the frequency converter and the control unit 5.

[0024] When in use, the driving motor 4 drives the first gear 9, the load-bearing gear 20, the second gear 10, the third gear 11 and the fourth gear 15 to rotate in sequence, and drives the first output shaft 8 and the second output shaft 14 to rotate, and further drives the two traction rollers 3 to rotate.

[0025] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and are not limiting. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A cableway traction device, characterized in that: The invention comprises a support base (1), a reduction box (2) is fixedly provided on the support base (1), a reduction assembly is provided in the reduction box (2), a traction roller (3) is rotatably provided on the reduction box (2), the traction roller (3) is fixedly connected to the output end of the reduction assembly, a drive motor (4) is fixedly provided on the support base (1), the output end of the drive motor (4) is fixedly connected to the drive end of the reduction assembly, and a control unit (5) for controlling the rotation speed of the drive motor (4) is provided on the drive motor (4).

2. A cableway traction device according to claim 1, characterized in that: The reduction assembly comprises a first drive shaft (6), a second drive shaft (7) and a first output shaft (8); the first drive shaft (6) is rotatably mounted in a reduction box (2); the output end of the drive motor (4) is fixedly connected to the end of the first drive shaft (6); a first gear (9) is provided on the first drive shaft (6); the second drive shaft (7) is parallel to the first drive shaft (6) and rotatably mounted in the reduction box (2); a second gear (10) meshing with the first gear (9) is provided on the second drive shaft (7); the first output shaft (8) is parallel to the second drive shaft (7) and rotatably mounted in the reduction box (2); the traction roller (3) is fixedly connected to one end of the first output shaft (8); and the first output shaft (8) is provided with a third gear (11) meshing with the second gear (10).

3. A cableway traction device according to claim 2, characterized in that: The number of teeth of the second gear (10) is greater than the number of teeth of the first gear (9), and the number of teeth of the third gear (11) is greater than the number of teeth of the second gear (10).

4. A cableway traction device according to claim 2, characterized in that: The invention also includes a reduction shaft (12), which is parallel to the first output shaft (8) and rotatably mounted in the reduction box (2). The reduction shaft (12) is provided with a reduction gear (13) meshing with the third gear (11). One end of the reduction shaft (12) passes through the reduction box (2) and extends outward.

5. A cableway traction device according to claim 4, characterized in that: A second output shaft (14) is rotatably provided in the reduction box (2), the second output shaft is parallel to the reduction shaft (12), and a fourth gear (15) meshing with the reduction gear (13) is provided on the second output shaft (14).

6. A cableway traction device according to claim 5, characterized in that: Two hydraulic brakes (16) are provided on the support seat (1), and the two hydraulic brakes (16) are respectively used to abut against the output end of the motor and one end of the reduction shaft (12) extending out of the reduction box (2).

7. The cableway traction device according to claim 5, characterized in that: There are two traction rollers (3) which are coaxial with the first output shaft (8) and the second output shaft (14) and are fixedly connected to one end on the same side of the first output shaft (8) and the second output shaft (14).

8. The cableway traction device according to claim 1, characterized in that: The reduction box (2) is detachably provided with a top cover (17), and the top cover (17) is provided with a plurality of hanging holes (18).

9. The cableway traction device according to claim 2, characterized in that: A bearing shaft (19) is rotatably provided in the reduction box (2) and between the first drive shaft (6) and the second drive shaft (7). A bearing gear (20) is provided on the bearing shaft (19). Both sides of the bearing gear (20) are respectively engaged with the first gear (9) and the second gear (10).

Citation Information

Patent Citations

  • A combined cableway tractor

    CN103818389B