Battery replacement system and electric ship
Through the battery replacement system of mounting racks, mobile components and transfer components, the automatic replacement of electric ship battery packs is realized, which solves the problem of manual handling during the battery replacement process of electric ships and improves the battery replacement efficiency and work efficiency.
Patent Information
- Application Number
- CN202423002932.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-12-02
AI Technical Summary
During the battery replacement process of electric ships, battery packs need to be manually moved, which is time-consuming and labor-intensive, affecting the efficiency of battery replacement.
The battery replacement system uses a mounting frame, mobile components and transfer components. The battery pack is automatically moved through lifting equipment and mobile components to achieve automatic replacement of battery packs and reduce manual operations.
It improves the battery replacement efficiency of electric ships, shortens the battery replacement time, improves work efficiency, and reduces the need for manual handling.
Smart Images

Figure CN223327680U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery replacement, and in particular to a battery replacement system and an electric ship. Background Art
[0002] At present, the battery replacement method for electric ships is usually as follows: the ship docks at the dock, and the dock's lifting equipment is used to lift the depleted battery packs on the ship off the ship and place them at the dock's battery replacement station for charging. The fully charged battery packs at the battery replacement station are then lifted onto the ship by the lifting equipment for installation.
[0003] During the battery replacement process of electric ships, operators are required to manually move the depleted battery pack from the installation position to the hoisting position, and manually move the fully charged battery pack to the installation position for installation, which makes the battery replacement process of electric ships time-consuming and labor-intensive. Utility Model Content
[0004] The purpose of the present invention includes providing a battery replacement system and an electric ship, which can improve the problem of time-consuming and labor-intensive battery replacement process in electric ships and improve the battery replacement efficiency of electric ships.
[0005] The embodiment of the present utility model can be implemented as follows:
[0006] In a first aspect, the present invention provides a battery replacement system, comprising:
[0007] A mounting frame having a mounting cavity for accommodating and mounting a battery pack, and the mounting frame is used to connect the battery pack installed in the mounting cavity to external electrical facilities;
[0008] The transfer assembly is arranged on one side of the mounting frame and is used to carry the battery pack;
[0009] The mobile component is arranged on the mounting frame, and is used to move the battery pack carried by the transfer component into the mounting cavity, and move the battery pack in the mounting cavity onto the transfer component.
[0010] In an optional embodiment, charging bases are provided on the mounting frame and on both sides of the mounting cavity. The charging bases are used to carry the battery pack and to connect the battery pack to external power facilities.
[0011] In an optional embodiment, a power distribution room is further provided on one side of the mounting frame, and the power distribution room is connected to the charging base.
[0012] In an optional embodiment, the transfer assembly includes a transfer base, which is arranged outside the mounting frame and corresponds to the charging base, and the transfer base is used to carry the battery pack.
[0013] In an optional embodiment, the transfer base has a full-charge position and a low-charge position. The full-charge position is used to carry a fully-charged battery pack, and the low-charge position is used to carry a low-charged battery pack.
[0014] In an optional embodiment, the moving component includes:
[0015] A clamping piece, which is used to clamp the battery pack;
[0016] The driving member is arranged on the mounting frame and located in the mounting cavity. The clamping member is arranged on the moving frame. The driving member is used to drive the clamping member to move between the mounting cavity and the transfer component.
[0017] In an optional embodiment, the driving member includes a moving seat, a first moving part and a second moving part. The moving seat is arranged on the mounting frame and is located in the mounting cavity. The clamping member is arranged on the moving seat and is used to move along the moving seat. The first moving part is arranged on the mounting frame and is used to drive the moving seat to move in a direction perpendicular to the length of the moving seat. The second moving part is arranged on the moving seat and is used to drive the clamping member to move in a vertical direction.
[0018] In a second aspect, the utility model provides an electric ship, comprising a battery exchange system and a deck according to any one of the aforementioned embodiments, wherein the battery exchange system comprises a mounting frame, which is arranged on the deck, and is used to accommodate and install a battery pack, and to connect the battery pack to the electrical facilities on the electric ship.
[0019] In an optional embodiment, a fire water tank is provided on the deck, and a delivery port is provided at the bottom of the mounting frame, which connects the mounting cavity with the fire water tank.
[0020] In an optional embodiment, a flap is provided on the mounting frame at the delivery port, and a piston cylinder connected to the flap is also provided on the mounting frame. The piston cylinder is connected to the flap and is used to drive the flap to flip.
[0021] The beneficial effects of the battery exchange system and electric ship provided by the embodiments of the present invention include:
[0022] When performing a battery swap operation, the fully charged battery pack is lifted onto the transfer assembly by the lifting equipment, the fully charged battery pack is moved into the installation cavity for installation by the mobile assembly, and the depleted battery pack in the installation cavity is moved to the transfer assembly for storage by the mobile assembly, so that the lifting equipment can lift the depleted battery pack to the dock for charging. Therefore, when swapping batteries, there is no need for operators to manually carry the battery pack for installation and disassembly, which improves the efficiency of battery swapping. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.
[0024] Figure 1 A front view of the battery swapping system provided in this embodiment;
[0025] Figure 2 A schematic diagram of the structure of the battery swapping system provided in this embodiment;
[0026] Figure 3 A schematic diagram of the structure of the battery replacement system provided in this embodiment from a bottom up view.
[0027] Icons: 100 - deck; 200 - battery exchange system; 210 - mounting bracket; 211 - mounting cavity; 212 - charging base; 220 - transfer assembly; 230 - moving assembly; 231 - clamping part; 232 - driving part; 240 - delivery port; 241 - flap; 242 - piston cylinder; 300 - power distribution room. DETAILED DESCRIPTION
[0028] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.
[0029] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are intended to fall within the scope of protection of the present invention.
[0030] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0031] In the description of the present invention, it should be noted that if the terms "upper", "lower", "inside", "outside", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the accompanying drawings, or is the orientation or position relationship in which the utility model product is usually placed when in use. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.
[0032] In addition, the terms "first", "second", etc., if used, are merely used to distinguish and describe, and should not be understood as indicating or implying relative importance.
[0033] It should be noted that, in the absence of conflict, the features in the embodiments of the present invention can be combined with each other.
[0034] To reduce exhaust and noise pollution during ship operation and lower operating costs, electric ships are becoming increasingly popular in inland waterway transportation, coastal shipping, marine scientific research, and fisheries. Electric ships are primarily powered by electricity, with the battery pack as their core component. The battery pack consists of multiple battery packs connected in series.
[0035] When an electric vessel is undergoing battery replacement, it docks at a pier. The depleted battery packs on the electric vessel are then hoisted to a charging station on the pier for charging using the pier's hoisting equipment. The fully charged battery packs in the charging station are then hoisted back onto the electric vessel for replacement. However, in current electric vessels, the depleted battery packs often need to be manually removed from their installation locations on the electric vessel and moved to the hoisting location to facilitate installation by the hoisting equipment. Simultaneously, the fully charged battery packs, already hoisted to the hoisting location on the electric vessel, are moved to the installation location for installation. This manual handling of the battery packs during the battery replacement process is time-consuming and labor-intensive.
[0036] Based on this, in order to improve the above technical problems, the utility model provides a battery exchange system and an electric ship, which facilitates the movement of battery packs on electric ships without the need for manual movement of the battery packs, thereby improving the current problem of time-consuming and labor-intensive operation of electric ships.
[0037] The overall structure, working principle and technical effects of a battery replacement system and an electric ship provided by the present invention are described in detail below through embodiments and in conjunction with the accompanying drawings.
[0038] Please refer to Figure 1 and Figure 2The present invention provides an electric ship, comprising a deck 100 and a power exchange system 200. The power exchange system 200 is arranged on the deck 100 of the electric ship, and the power exchange system 200 is connected to the power facilities on the electric ship. When replacing the battery pack on the electric ship, the power exchange system 200 is used to drive the battery pack to move, and then move the depleted battery pack to the lifting position for lifting by the lifting equipment on the dock, and move the fully charged battery pack lifted to the electric ship into the power exchange system 200 for installation, thereby connecting the battery pack to the power facilities on the electric ship and feeding power to the electric ship. This improves the problem that manual handling of battery packs is required when replacing batteries in electric ships, which makes the battery replacement process time-consuming and labor-intensive.
[0039] Please refer to Figure 1 and Figure 2 The present invention also provides a battery exchange system 200, which is applied to battery exchange ships, facilitates battery exchange operations on electric ships, improves the battery exchange efficiency of electric ships, and improves the time-consuming and labor-intensive battery exchange process of electric ships, thereby shortening the time for electric ships to dock for battery exchange and improving the working efficiency of battery exchange ships.
[0040] The present invention provides a battery exchange system 200 including a mounting frame 210, a transfer assembly 220, and a mobile assembly 230. The mounting frame 210 has a mounting cavity 211 therein for accommodating and installing a battery pack. The mounting frame 210 connects the battery pack installed in the mounting cavity 211 to the electrical facilities on the electric vessel, thereby feeding power to the electrical facilities on the electric vessel through the battery pack installed in the mounting cavity 211. The transfer assembly 220 is disposed on one side of the mounting frame 210 and is used to carry the battery pack. In this embodiment, the transfer assembly 220 is disposed on the deck 100 of the electric vessel, and the transfer assembly 220 is located at a hoisting position when the hoisting equipment hoists the battery pack. The mobile component 230 is set on the mounting frame 210, one end of the mobile component 230 is located in the mounting cavity 211, and the other end of the mobile component 230 extends outside the mounting cavity 211 and is vertically opposite to the transfer component 220. The mobile component 230 is used to move the battery pack carried on the transfer component 220 to the mounting cavity 211, and move the battery pack in the mounting cavity 211 to the transfer component 220.
[0041] When replacing the battery of an electric vessel, the depleted battery pack in the installation cavity 211 is moved to the transfer component 220 by the mobile component 230, and the depleted battery pack on the transfer component 220 is hoisted to the charging station on the dock for charging by the lifting equipment on the dock. The fully charged battery pack is then hoisted to the transfer component 220 by the lifting equipment, and the fully charged battery pack on the transfer component 220 is moved to the installation cavity 211 by the mobile component 230 for installation, thereby realizing the battery replacement of the electric vessel. By setting up the transfer component 220 and the mobile component 230, there is no need to manually move the battery pack when replacing the battery of the electric vessel, which improves the time-consuming and labor-intensive problem of manually moving the battery pack and improves the efficiency of battery replacement.
[0042] The mounting frame 210 defines a mounting cavity 211, and the end of the mounting frame 210 near the transfer assembly 220 is open, thereby facilitating the movement of the battery pack between the transfer assembly 220 and the mounting cavity 211 by the moving assembly 230. In this embodiment, the shape and structure of the mounting frame 210 are not limited; it only needs to have a mounting cavity 211 for accommodating and mounting the battery pack, and the end of the mounting frame 210 near the transfer assembly 220 is open.
[0043] In this embodiment, to facilitate installation of the battery pack within the mounting cavity 211, a charging base 212 is provided within the mounting cavity 211. The charging base 212 is used to support the battery pack and connect the battery pack to external power facilities. Furthermore, to increase the rated capacity of the battery pack and facilitate heat dissipation from the battery pack, in some optional embodiments, the charging base 212 is provided on both sides of the mounting cavity 211. When the battery packs are installed on the charging base 212, multiple battery packs are arranged on both sides of the mounting cavity 211, facilitating air flow within the mounting cavity 211, thereby cooling the battery packs.
[0044] For further information, please refer to Figure 1 and Figure 2 In order to facilitate the connection between the battery pack and the electrical facilities on the electric ship, a distribution room 300 is set on one side of the mounting frame 210. The distribution room 300 is connected to the charging base 212, so that the electrical facilities on the electric ship can be controlled through the distribution room 300 and the power supply of the battery pack can be regulated.
[0045] Please refer to Figure 1 and Figure 2In this embodiment, the transfer assembly 220 includes a transfer base, which is arranged outside the mounting frame 210, and is used to carry the battery pack. The transfer base is directly opposite to the charging base 212 in the mounting cavity 211. In this embodiment, the charging base 212 is provided on both sides of the mounting cavity 211, so that two transfer bases are also provided and correspond to the two charging bases 212 respectively. Furthermore, a full-charge station and a low-charge station are provided on the transfer base. The full-charge station is used to carry a fully charged battery pack, and the low-charge station is used to carry a low-charge battery pack. By providing two types of stations on the transfer base, the battery pack can be easily circulated on the transfer base.
[0046] Please refer to Figure 1 and Figure 2 In some optional embodiments, the moving assembly 230 includes a clamping member 231 and a driving member 232. The clamping member 231 is used to clamp and fix the battery pack. In this embodiment, the clamping member 231 is a battery-changing robot. In other optional embodiments, the clamping member 231 can also be a structure for clamping, such as a manipulator or a mechanical gripper, which is not limited in the present invention. The driving member 232 is provided on the mounting frame 210 and is located in the mounting cavity 211. The driving member 232 is used to drive the clamping member 231 to move within the mounting cavity 211 and between the transfer assembly 220. Furthermore, through the cooperation between the driving member 232 and the clamping member 231, the fully charged battery pack on the transfer assembly 220 is clamped and moved into the mounting cavity 211, and the low-charged battery pack in the mounting cavity 211 is clamped and moved to the transfer assembly 220.
[0047] For further information, please refer to Figure 1 and Figure 2 The driving member 232 includes a moving seat, a first moving part and a second moving part. The moving seat is arranged on the inner top wall of the mounting frame 210 along the length direction of the mounting frame 210. The clamping member 231 is arranged on the moving seat and moves along the length direction of the moving seat. The clamping member 231 can be moved on the moving seat by a driving method such as a gear rack, a rodless electric cylinder, a gear chain, etc., which is not limited in this embodiment. The first moving part is arranged on the mounting frame 210 and connected to the moving seat. The first moving part is used to drive the moving seat to move on the top wall of the mounting frame 210 along a direction perpendicular to the length direction of the moving seat. The first moving part can be a driving structure such as a gear rack, an electric cylinder, a gear chain, etc., which is not limited in this embodiment. The second moving part is arranged on the moving seat and connected to the clamping member 231. The second moving part is used to drive the clamping member 231 to move in the vertical direction, thereby driving the clamping member 231 close to or away from the battery pack, thereby facilitating the clamping of the battery pack by the clamping member 231. The second moving part can be a gear rack structure, a winch structure, or the like, and it only needs to drive the clamping member 231 to move in the vertical direction, which is not limited in this embodiment.
[0048] Please refer to Figure 1 and Figure 3 In some optional embodiments, the mounting bracket 210 in the battery exchange system 200 is directly mounted on the deck 100 of the electric vessel, thereby achieving the effect of facilitating the installation of the battery exchange system 200 in the present invention on the electric vessel. Furthermore, a fire water tank is provided on the deck 100 and directly below the mounting bracket 210. Fire water is stored in the fire water tank, and a delivery port 240 is provided at the bottom of the mounting bracket 210. The delivery port 240 connects the interior of the installation cavity 211 with the fire water tank. When a fire occurs in a battery pack in the installation cavity 211, the mobile component 230 can be used to clamp the burning battery pack and move it above the fire water tank, and then the burning battery pack can be dropped into the fire water tank for fire extinguishing, thereby improving the safety of the battery exchange system 200 and the electric vessel.
[0049] Please refer to Figure 1 and Figure 3 Furthermore, a flap 241 is rotatably provided on the mounting frame 210 and located at the delivery port 240. A piston cylinder 242 is also hingedly provided on the mounting frame 210 at the delivery port 240. The end of the piston rod of the piston cylinder 242 is hinged to the flap 241, so that the flap 241 is driven to flip by the extension and contraction of the piston cylinder 242, thereby blocking or opening the delivery port 240, so that the battery pack can be smoothly delivered into the fire water tank when the battery pack catches fire, and at the same time, the bottom of the mounting frame 210 can be kept intact when the battery pack is working normally, so that the operator can enter and exit the mounting frame 210 normally.
[0050] In summary, the battery swap system 200 of the present invention can move a fully charged battery pack hoisted onto the deck 100 by a hoisting device into the mounting rack 210 for installation, and can also move a depleted battery pack out of the mounting rack 210 to facilitate hoisting by the hoisting device. This eliminates the need for operators to manually carry depleted and fully charged battery packs during the battery swap process, thereby improving battery swap efficiency. The electric vessel of the present invention utilizes the aforementioned battery swap system 200, enabling rapid battery swapping, shortening the docking and battery swapping time of the electric vessel and improving the operating efficiency of the electric vessel.
[0051] The above is only a specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any changes or replacements that can be easily thought of by any technician familiar with this technical field within the technical scope disclosed in the present invention should be included in the protection scope of the present invention.
Claims
1. A battery replacement system, characterized in that: include: A mounting bracket having a mounting cavity for accommodating and mounting a battery pack, the mounting bracket being used to connect the battery pack mounted in the mounting cavity to external electrical facilities; A transfer assembly, the transfer assembly being disposed on one side of the mounting frame and being used to carry the battery pack; A moving component is arranged on the mounting frame, and is used to move the battery pack carried by the transfer component into the mounting cavity, and move the battery pack in the mounting cavity onto the transfer component.
2. A battery replacement system according to claim 1, characterized in that: Charging bases are provided on the mounting frame and on both sides of the mounting cavity. The charging bases are used to carry the battery pack and to connect the battery pack to external power facilities.
3. A battery replacement system according to claim 2, characterized in that: A power distribution room is also provided on one side of the mounting frame, and the power distribution room is connected to the charging base.
4. A battery replacement system according to claim 2, characterized in that: The transfer assembly includes a transfer base, which is arranged outside the mounting frame and corresponds to the charging base, and is used to carry the battery pack.
5. A battery replacement system according to claim 4, characterized in that: The transfer base has a full-charge station and a low-charge station. The full-charge station is used to carry a fully-charged battery pack, and the low-charge station is used to carry a low-charged battery pack.
6. A battery replacement system according to claim 1, characterized in that: The mobile component includes: a clamping member, the clamping member being used to clamp the battery pack; A driving member is provided on the mounting frame and is located in the mounting cavity. The clamping member is provided on the movable frame. The driving member is used to drive the clamping member to move between the mounting cavity and the transfer assembly.
7. A battery replacement system according to claim 6, characterized in that: The driving member includes a moving seat, a first moving part and a second moving part. The moving seat is arranged on the mounting frame and is located in the mounting cavity. The clamping member is arranged on the moving seat and is used to move along the moving seat. The first moving part is arranged on the mounting frame and is used to drive the moving seat to move in a direction perpendicular to the length of the moving seat. The second moving part is arranged on the moving seat and is used to drive the clamping member to move in a vertical direction.
8. An electric ship, characterized in that: The battery exchange system and deck comprise the battery exchange system as described in any one of claims 1 to 7 above, wherein the battery exchange system comprises a mounting frame, the mounting frame is arranged on the deck, the mounting frame is used to accommodate and install the battery pack, and is used to connect the battery pack to the electrical facilities on the electric ship.
9. The electric ship according to claim 8, characterized in that: A fire water pool is provided on the deck, and a delivery port is provided at the bottom of the mounting frame, and the delivery port connects the mounting cavity with the fire water pool.
10. The electric ship according to claim 9, characterized in that: The mounting frame is provided with a flap at the delivery port, and the mounting frame is also provided with a piston cylinder connected to the flap. The piston cylinder is connected to the flap and is used to drive the flap to flip.