Rice processing color sorter
By introducing the design of rotating columns and closing plates in the rice processing color sorter, the automatic replacement of the receiving barrel is achieved, which solves the problem of machine downtime during the replacement process and improves the color sorting efficiency.
Patent Information
- Application Number
- CN202422817755.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-19
AI Technical Summary
Existing rice processing color sorters need to be shut down when replacing the collection frame, resulting in reduced color sorting efficiency.
A rice receiving mechanism was designed, which realizes the automatic position change of the receiving bucket through the rotating column and the closing plate, ensuring the uninterrupted color sorting process and using gravity to realize the continuous falling and storage of rice.
The receiving barrel can be easily replaced without stopping the machine, thus maintaining the continuity of the color sorting process and improving the efficiency of rice color sorting.
Smart Images

Figure CN223327764U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rice processing, in particular to a rice processing color sorter. Background Art
[0002] Color sorters are devices that automatically separate particles of different colors from granular materials using photoelectric detection technology based on differences in the materials' optical properties. They are widely used for quality inspection and grading of bulk materials such as rice, wheat, and corn.
[0003] The utility model patent with patent authorization announcement number CN 221772928 U discloses a rice processing color sorter, including a base, a support leg fixedly mounted on the bottom end of the base, and a color sorter body provided on the base, a discharge pipe provided at the bottom end of the color sorter body, a fixed plate fixedly mounted on one side of the support leg, a limit frame fixedly mounted on the fixed plate, and a drive motor fixedly mounted on one end of the limit frame.
[0004] However, the above device still has some shortcomings in actual use. The most obvious one is that when the collection frame is replaced after the alarm is triggered, the current collection frame needs to be removed. Therefore, in order to prevent the rice from continuing to fall through the discharge pipe and then falling into the limit frame or on the ground, the color sorter body needs to be shut down. As a result, the rice color sorting operation cannot be carried out normally during the collection frame replacement process, which reduces the overall rice color sorting efficiency.
[0005] Therefore, it is necessary to invent a rice processing color sorter to solve the above problems. Utility Model Content
[0006] The purpose of the utility model is to provide a rice processing color sorter, which is provided with a rice receiving mechanism so that when the rice falls from the inside of the discharge pipe into the inside of the front receiving barrel for storage, the front electronic scale weighs the front receiving barrel in real time. When the front receiving barrel is full, the operator manually rotates the closing plate, and the closing plate drives the two electronic scales and the two receiving barrels to rotate through the rotating column and the bottom plate to complete the replacement of the two receiving barrels. During this process, the closing plate continuously closes the bottom opening of the discharge pipe, and the color-sorted rice continues to accumulate inside the discharge pipe. Later, when the empty receiving barrel rotates to the bottom of the discharge pipe, the discharge pipe The rice accumulated inside falls under the action of gravity, and then the color-sorted rice continues to fall into the empty receiving bucket. During this process, the full receiving bucket is removed from the top of the electronic scale and an empty receiving bucket is replaced to solve the problem proposed in the above background technology that when the collection frame is replaced after the alarm is triggered, the current collection frame needs to be removed. Therefore, in order to prevent the rice from continuing to fall through the discharge pipe and then falling into the inside of the limit frame or on the ground, the color sorter body needs to be shut down. As a result, the color sorting operation of rice cannot be carried out normally during the collection frame replacement process, which reduces the overall color sorting efficiency of rice.
[0007] According to one aspect of the present disclosure, the following technical solution is provided: a rice processing color sorter, comprising:
[0008] An installation mechanism, the installation mechanism is used to install the color sorting mechanism and the rice receiving mechanism;
[0009] a color sorting mechanism, the color sorting mechanism being used to color sort rice; and
[0010] A rice receiving mechanism, comprising a rotating column, a bottom plate, a closing plate, an avoidance groove, an electronic scale and a receiving bucket;
[0011] The rotating column is rotatably nested on the top of the base through a bearing, and the bottom plate and the closing plate are fixedly sleeved on the outside of the rotating column from bottom to top. The top surface of the closing plate is flush with the bottom opening of the discharge pipe. There are two avoidance grooves, electronic scales and receiving barrels. The two electronic scales are evenly opened on the outside of the closing plate, and the two electronic scales are evenly fixed on the top of the bottom plate. The two receiving barrels are respectively placed on the top of the two electronic scales and are respectively located on the inside of the two avoidance grooves.
[0012] According to the rice processing color sorter of at least one embodiment of the present disclosure, the mounting mechanism includes a base and a mounting frame, and the mounting frame is fixedly arranged on the top of the base.
[0013] According to at least one embodiment of the rice processing color sorter disclosed herein, the color sorting mechanism includes a support frame and a color sorter body, the support frame is fixedly arranged on the top of the mounting frame, and the color sorter body is fixedly arranged on the inner side of the support frame.
[0014] According to at least one embodiment of the rice processing color sorter disclosed herein, the color sorting mechanism further includes a feed hopper and a discharge pipe. The feed hopper is fixedly nested at the top of the support frame and connected to the color sorter body. The discharge pipe is fixedly penetrated at the bottom of the mounting frame and connected to the color sorter body.
[0015] According to the rice processing color sorter of at least one embodiment of the present disclosure, handles are evenly fixedly provided on the top of the outer side of the receiving bucket.
[0016] The technical effects and advantages of this utility model are:
[0017] The utility model is provided with a rice receiving mechanism, so that when the rice falls from the inside of the discharge pipe into the inside of the front receiving barrel for storage, the front electronic scale weighs the front receiving barrel in real time. When the front receiving barrel is full, the operator manually rotates the closing plate, and the closing plate drives the two electronic scales and the two receiving barrels to rotate through the rotating column and the bottom plate to complete the exchange of the two receiving barrels. During this process, the closing plate continuously closes the bottom opening of the discharge pipe, and the color-sorted rice continues to accumulate inside the discharge pipe. Subsequently, when the empty receiving barrel rotates to the bottom of the discharge pipe, the rice accumulated inside the discharge pipe falls under the action of gravity, and then the color-sorted rice continues to fall into the empty receiving barrel. During this process, the full receiving barrel is removed from the top of the electronic scale and an empty receiving barrel is replaced. Compared with the same type of device in the prior art, the utility model can more conveniently replace the receiving barrel, and there is no need to shut down the color sorting mechanism during the replacement process, which is more convenient to use while ensuring the overall color sorting efficiency of rice. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings illustrate exemplary embodiments of the present disclosure and together with the description serve to explain the principles of the present disclosure. These drawings are included to provide a further understanding of the present disclosure and are incorporated in and constitute a part of this specification.
[0019] Figure 1 It is a schematic diagram of the overall structure of a rice processing color sorter according to one embodiment of the present disclosure.
[0020] Figure 2 It is a schematic structural diagram of the installation mechanism and color sorting mechanism of a rice processing color sorter according to one embodiment of the present disclosure.
[0021] Figure 3The present invention is a schematic structural diagram of a rice receiving mechanism of a rice processing color sorter according to an embodiment of the present invention.
[0022] The specific reference numerals in the figure are:
[0023] Mounting mechanism; 11. base; 12. mounting frame;
[0024] Color sorting mechanism; 21. Support frame; 22. Color sorter body; 23. Feed hopper; 24. Discharge pipe;
[0025] Rice receiving mechanism; 31. Rotating column; 32. Bottom plate; 33. Closing plate; 34. Avoidance groove; 35. Electronic scale; 36. Receiving bucket. DETAILED DESCRIPTION
[0026] For descriptive purposes, this disclosure may use spatially relative terms, such as "below," "beneath," "beneath," "below," "above," "upper," and "side (e.g., as in "sidewall")," to describe the relationship of one component to another component(s) as illustrated in the accompanying drawings. The spatially relative terms are intended to encompass different orientations of the device in use, operation, and / or manufacture in addition to the orientation depicted in the drawings. For example, if the device in the drawings is turned over, a component described as "below" or "beneath" another component or feature would then be oriented "above" the other component or feature. Thus, the exemplary term "below" can encompass both "above" and "below" orientations. Furthermore, the device may be otherwise oriented (e.g., rotated 90 degrees or at other orientations), and as such, the spatially relative descriptors used herein should be interpreted accordingly.
[0027] Figure 1 It is a schematic diagram of the overall structure of a rice processing color sorter according to one embodiment of the present disclosure.
[0028] Figure 2 It is a structural schematic diagram of the mounting mechanism 1 and the color sorting mechanism 2 of the rice processing color sorter according to one embodiment of the present disclosure.
[0029] Figure 3 1 is a structural diagram of a rice receiving mechanism 3 of a rice processing color sorter according to an embodiment of the present disclosure.
[0030] like Figure 1-Figure 3 As shown, the rice processing color sorter disclosed in the present invention may include: a mounting mechanism 1, a color sorting mechanism 2, a rice receiving mechanism 3 and other components.
[0031] like Figure 2 As shown, in the present disclosure, the mounting mechanism 1 includes a base 11 and a mounting frame 12 , wherein the mounting frame 12 is fixedly disposed on the top of the base 11 .
[0032] like Figure 2 As shown, in a preferred embodiment, the color sorting mechanism 2 includes a support frame 21, a color sorter body 22, a feed hopper 23 and a discharge pipe 24, wherein the support frame 21 is fixedly arranged on the top of the mounting frame 12, the color sorter body 22 is fixedly arranged on the inner side of the support frame 21, the feed hopper 23 is fixedly nested on the top of the support frame 21 and is connected to the color sorter body 22, and the discharge pipe 24 is fixedly penetrated through the bottom of the mounting frame 12 and is connected to the color sorter body 22.
[0033] Thus, the rice to be color-sorted is added into the color sorter body 22 through the feed hopper 23 , and the color sorter body 22 color-sorts the rice. The color-sorted rice falls into the adjacent receiving barrel 36 through the discharge pipe 24 for storage.
[0034] It should also be noted that the color sorter body 22 is a solution that has been disclosed in the prior art and is not a necessary technical feature for solving the technical problem of this application. Therefore, this application does not elaborate on the specific structure of the color sorter body 22.
[0035] like Figure 3 As shown, in the present disclosure, the rice receiving mechanism 3 includes a rotating column 31, a bottom plate 32, a closing plate 33, an avoidance groove 34, an electronic scale 35 and a receiving barrel 36, wherein the rotating column 31 is rotatably nested on the top of the base 11 through a bearing, and the bottom plate 32 and the closing plate 33 are fixedly sleeved on the outside of the rotating column 31 from bottom to top, and the top surface of the closing plate 33 is flush with the bottom opening of the discharge pipe 24. There are two avoidance grooves 34, electronic scales 35 and receiving barrels 36, and the two electronic scales 35 are evenly opened on the outside of the closing plate 33. The two electronic scales 35 are evenly fixed on the top of the bottom plate 32. The two receiving barrels 36 are respectively placed on the top of the two electronic scales 35 and are respectively located on the inside of the two avoidance grooves 34. A handle is evenly fixed on the top of the outside of the receiving barrel 36.
[0036] The rice is then weighed by the front electronic scale 35 in real time while the rice falls from the discharge pipe 24 into the front receiving barrel 36 for storage. When the front receiving barrel 36 is full, the operator manually rotates the closing plate 33. The closing plate 33 drives the two electronic scales 35 and the two receiving barrels 36 to rotate through the rotating column 31 and the bottom plate 32 to complete the replacement of the two receiving barrels 36. During this process, the closing plate 33 continuously closes the bottom opening of the discharge pipe 24, and the color-sorted rice continues to accumulate inside the discharge pipe 24. Subsequently, when the empty receiving barrel 36 rotates to the bottom of the discharge pipe 24, the rice accumulated inside the discharge pipe 24 falls under the action of gravity, and then the color-sorted rice continues to fall into the empty receiving barrel 36. During this process, the full receiving barrel 36 is removed from the top of the electronic scale 35 and an empty receiving barrel 36 is replaced.
[0037] In the description of this specification, the description with reference to the terms "one embodiment / method", "some embodiments / methods", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment / method or example are included in at least one embodiment / method or example of the present application. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment / method or example. Moreover, the specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments / methods or examples. In addition, those skilled in the art may combine and combine different embodiments / methods or examples described in this specification and the features of different embodiments / methods or examples, unless they are contradictory.
[0038] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of such features. Throughout the description of this application, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.
[0039] Those skilled in the art will appreciate that the above embodiments are merely intended to clearly illustrate the present disclosure and are not intended to limit the scope of the present disclosure. Other changes or modifications may be made based on the above disclosure, and such changes or modifications are still within the scope of the present disclosure.
Claims
1. A rice processing color sorter, characterized in that, include: An installation mechanism (1), the installation mechanism (1) being used to install the color sorting mechanism (2) and the rice receiving mechanism (3); A color sorting mechanism (2), the color sorting mechanism (2) is used to color sort rice; and A rice receiving mechanism (3), the rice receiving mechanism (3) comprising a rotating column (31), a bottom plate (32), a closing plate (33), an avoidance groove (34), an electronic scale (35) and a receiving bucket (36); The rotating column (31) is rotatably nested on the top of the base (11) through a bearing, and the bottom plate (32) and the closing plate (33) are fixedly sleeved and arranged on the outside of the rotating column (31) from bottom to top. The top surface of the closing plate (33) is flush with the bottom opening of the discharge pipe (24). There are two avoidance grooves (34), electronic scales (35) and receiving barrels (36). The two electronic scales (35) are evenly opened on the outside of the closing plate (33). The two electronic scales (35) are evenly fixed on the top of the bottom plate (32). The two receiving barrels (36) are respectively placed on the top of the two electronic scales (35) and are respectively located on the inside of the two avoidance grooves (34).
2. The rice processing color sorter according to claim 1, characterized in that: The mounting mechanism (1) comprises a base (11) and a mounting frame (12), wherein the mounting frame (12) is fixedly arranged on the top of the base (11).
3. The rice processing color sorter according to claim 2, wherein: The color sorting mechanism (2) comprises a support frame (21) and a color sorter body (22); the support frame (21) is fixedly arranged on the top of the mounting frame (12); and the color sorter body (22) is fixedly arranged on the inner side of the support frame (21).
4. The rice processing color sorter according to claim 3, wherein: The color sorting mechanism (2) further includes a feed hopper (23) and a discharge pipe (24), wherein the feed hopper (23) is fixedly nested on the top of the support frame (21) and connected to the color sorter body (22), and the discharge pipe (24) is fixedly penetrated through the bottom of the mounting frame (12) and connected to the color sorter body (22).
5. The rice processing color sorter according to claim 4, characterized in that: A handle is evenly fixedly provided on the top of the outer side of the receiving bucket (36).
Citation Information
Patent Citations
Rice processing color sorter
CN221772928U