Upper framework device
Through the intelligent recognition module and the robot arm adjustment part, the problem of low feeding efficiency of the vibration plate is solved, the skeleton is accurately placed and stabilized, falling is avoided, and the feeding efficiency is improved.
Patent Information
- Application Number
- CN202422927779.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-29
AI Technical Summary
The existing upper frame device uses a vibrating plate to load materials, which has the problems of cumbersome plate replacement, low efficiency, and easy jamming of raw materials. At the same time, the frame is not stable when placed in the processing position and is easy to fall during subsequent transfer.
The intelligent recognition module and the robot are used in conjunction. The intelligent recognition module identifies the position of the skeleton and controls the robot to grab it. Combined with the adjustment part, the height and depth of the skeleton in the feeding receiving part are adjusted, and finally it is accurately fixed on the fixed moving part of the material.
The precise placement and stability of the skeleton are achieved, which avoids falling during the transfer process and improves the loading efficiency and stability.
Smart Images

Figure CN223328558U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coil processing, in particular to an upper skeleton device. Background Art
[0002] The skeleton device is a key component in the coil processing equipment, which is used to place the coil skeleton accurately and efficiently in the processing position. The traditional method is to use a vibration plate to load the material.
[0003] However, in actual application, this method has problems such as cumbersome disk replacement, low efficiency, and easy jamming of raw materials. At the same time, the skeleton is placed unstable when placed in the processing position, and is prone to falling when subsequently transferred. Therefore, a special upper skeleton device is provided to solve the above problems. Utility Model Content
[0004] In response to the shortcomings of the existing technology, the utility model provides an upper skeleton device, which solves the problems of the existing upper skeleton device using a vibration plate to directly load materials, such as cumbersome plate replacement, low efficiency, and easy jamming of raw materials. At the same time, the skeleton is placed unstable when placed in the processing position, and is prone to falling when the skeleton is subsequently transferred.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: an upper skeleton device, including a loading and grabbing mechanism, a loading receiving portion is installed below the loading and grabbing mechanism, the loading and transferring skeleton is loaded on the loading receiving portion, a material fixing moving part and an adjustment portion are provided on the opposite side of the loading receiving portion, the adjustment portion is used to adjust the position of the skeleton on the loading receiving portion, and the loading receiving portion transfers the material to the material fixing moving part for transportation;
[0006] The feeding and grabbing mechanism includes a vibration plate and a grabbing manipulator installed above the vibration plate. The grabbing manipulator is equipped with an intelligent recognition module. The intelligent recognition module recognizes the position status of the workpiece and controls the grabbing manipulator to move and grab the workpiece.
[0007] Preferably, the intelligent recognition module is provided with an industrial camera and an intelligent mainboard, the industrial camera is used to identify the position of the workpiece, and the intelligent mainboard controls the manipulator according to the industrial camera recognition data.
[0008] Preferably, the feeding and grabbing mechanism also includes a material tray, which is installed on the side of the vibration plate, and a frame is installed on the top of the material tray, the intelligent identification module is installed in the frame, and the manipulator is installed under the frame, and the manipulator grabs the workpiece in the material tray.
[0009] Preferably, the loading receiving part includes a walking part and a material rack installed on the walking part, a pneumatic clamp is installed on the top of the material rack, and a cylinder is installed on the bottom of the material rack. The cylinder is connected to the pneumatic clamp to control the opening and closing action of the pneumatic clamp.
[0010] Preferably, the walking part includes an X-axis guide rail, a Y-axis carrier is provided on the top of the X-axis guide rail for horizontal sliding, a supporting plate is provided on the top of the Y-axis carrier for vertical sliding, and the material rack is fixedly mounted on the supporting plate.
[0011] Preferably, the material fixing moving member includes a long rail and a support seat slidably arranged on the long rail, a mounting bar is installed on one side of the support seat, and a plurality of workpiece fixing shafts are installed on the outer surface of the mounting bar.
[0012] Preferably, the adjustment portion includes a stand and a seat, a depth adjustment seat is slidably arranged on the outer surface of the stand, a depth adjustment push rod is installed on the outer surface of the depth adjustment seat, and a height adjustment push rod is installed on the top of the seat.
[0013] Preferably, the stand is fixedly arranged on the side of the long rail, the depth adjustment seat is opposite to one end of the pneumatic clamp, the stand is installed on one side of the X-axis guide rail, a top material piece is provided at the bottom of the pneumatic clamp, and the top end of the height adjustment push rod is opposite to the top material piece.
[0014] The utility model discloses an upper skeleton device, which has the following beneficial effects: an intelligent recognition module and a manipulator are arranged between the vibration plate and the material plate, the intelligent recognition module identifies the position of the skeleton, and controls the manipulator to move and grab the workpiece and place it on the loading receiving part, and then the adjustment part adjusts the height and depth position of the workpiece in the loading receiving part, so that when the loading receiving part is docked with the material fixing and moving part, the workpiece can be accurately and effectively fixed on the material fixing and moving part, ensuring that the workpiece is placed accurately and avoiding falling during movement. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0016] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a structural diagram of the adjustment part of the utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the material fixing and moving parts of the utility model;
[0019] Figure 4 This is a structural diagram of the feeding receiving part of the utility model.
[0020] In the figure: 1. Loading and grabbing mechanism; 11. Vibrating plate; 12. Material tray; 13. Robot; 14. Frame; 15. Intelligent identification module; 2. Loading receiving part; 21. X-axis guide rail; 22. Y-axis carrier; 23. Pallet; 24. Material rack; 25. Pneumatic clamp; 26. Cylinder; 27. Material ejector; 3. Adjustment part; 31. Stand; 32. Depth adjustment seat; 33. Depth adjustment push rod; 34. Stand; 35. Height adjustment push rod; 4. Material fixing and moving part; 41. Long rail; 42. Support seat; 43. Assembly bar; 44. Workpiece fixing axis. DETAILED DESCRIPTION
[0021] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0022] The embodiment of the present application provides an upper skeleton device to solve the problems of the existing upper skeleton device that uses a vibration plate to directly load materials, such as cumbersome plate replacement, low efficiency, and easy jamming of raw materials. At the same time, the skeleton is placed unstable when placed in the processing position, and is prone to falling when the skeleton is subsequently transferred.
[0023] In order to better understand the above technical solution, the above technical solution will be described in detail below with reference to the accompanying drawings and specific implementation methods.
[0024] The embodiment of the utility model discloses an upper frame device.
[0025] According to the attached Figure 1-4 As shown, it includes a feeding and grabbing mechanism 1, a feeding receiving part 2 is installed below the feeding and grabbing mechanism 1, the feeding receiving part 2 is loaded with a transfer skeleton, and a material fixing and moving part 4 and an adjusting part 3 are provided on the opposite side of the feeding receiving part 2. The adjusting part 3 is used to adjust the position of the skeleton on the feeding receiving part 2, and the feeding receiving part 2 transfers the material to the material fixing and moving part 4 for transportation;
[0026] The feeding and grabbing mechanism 1 includes a vibration plate 11 and a grabbing manipulator 13 installed above the vibration plate 11. The grabbing manipulator 13 is equipped with an intelligent recognition module 15. The intelligent recognition module 15 recognizes the position status of the workpiece and controls the grabbing manipulator 13 to move and grab the workpiece.
[0027] The intelligent recognition module 15 is provided with an industrial camera and an intelligent mainboard. The industrial camera is used to identify the position of the workpiece, and the intelligent mainboard controls the manipulator 13 according to the recognition data of the industrial camera.
[0028] The feeding and grabbing mechanism 1 also includes a material tray 12, which is installed on the side of the vibration plate 11, and a frame 14 is installed on the top of the material tray 12, the intelligent identification module 15 is installed in the frame 14, and the manipulator 13 is installed under the frame 14, and the manipulator 13 grabs the workpiece in the material tray 12.
[0029] The loading receiving part 2 includes a walking part and a material rack 24 installed on the walking part. A pneumatic clamp 25 is installed on the top of the material rack 24, and a cylinder 26 is installed on the bottom of the material rack 24. The cylinder 26 is connected to the pneumatic clamp 25 to control the opening and closing action of the pneumatic clamp 25. The walking part includes an X-axis guide rail 21. The top of the X-axis guide rail 21 is provided with a Y-axis carrier 22 for horizontal sliding. The top of the Y-axis carrier 22 is provided with a supporting plate 23 for longitudinal sliding. The material rack 24 is fixedly installed on the supporting plate 23, and the Y-axis carrier 22 moves horizontally on the X-axis guide rail 21 to drive the workpiece to move to the adjustment part 3 for workpiece position adjustment, and then continues to move to the position of the material fixed moving part 4. At this time, the supporting plate 23 moves longitudinally, so that the workpiece is sleeved on the outer surface of the workpiece fixed shaft 44. At this time, the pneumatic clamp 25 is loosened, so that the workpiece is transferred to the workpiece fixed shaft 44, and then the loading receiving part 2 is reset to carry out the next group of materials.
[0030] The material fixing moving part 4 includes a long rail 41 and a support seat 42 slidably set on the long rail 41. An assembly bar 43 is installed on one side of the support seat 42. A plurality of workpiece fixing shafts 44 are installed on the outer surface of the assembly bar 43. The support seat 42 moves on the long rail 41 to realize the workpiece transfer.
[0031] The adjustment part 3 includes a stand 31 and a seat 34. A depth adjustment seat 32 is slidably set on the outer surface of the stand 31. A depth adjustment push rod 33 is installed on the outer surface of the depth adjustment seat 32. The depth adjustment seat 32 moves up and down so that the depth adjustment push rod 33 is facing the end of the workpiece. Then the depth adjustment push rod 33 pushes the workpiece to move inside the pneumatic clamp 25 to achieve depth position adjustment, ensuring that multiple workpieces are transferred to the same depth on the end of the workpiece fixing shaft 44.
[0032] A height-adjusting push rod 35 is installed on the top of the stand 34, the stand 31 is fixedly set on the side of the long rail 41, the depth-adjusting seat 32 is facing one end of the pneumatic clamp 25, the stand 34 is installed on one side of the X-axis guide rail 21, and a lifting piece 27 is provided at the bottom of the pneumatic clamp 25. The top of the height-adjusting push rod 35 is facing the lifting piece 27. The height-adjusting push rod 35 is pushed upward, thereby moving the lifting piece 27 upward and pushing the workpiece upward inside the pneumatic clamp 25 to achieve accurate placement height and ensure that the workpiece can be accurately fitted on the end of the workpiece fixing shaft 44 for transportation and fixation.
[0033] By arranging an intelligent recognition module 15 and a manipulator 13 between the vibration plate 11 and the material plate 12, the intelligent recognition module 15 identifies the position of the skeleton, and controls the manipulator 13 to move and grab the workpiece and place it on the loading receiving part 2, and then adjusts the height and depth position of the workpiece in the loading receiving part 2 through the adjustment part 3, so that when the loading receiving part 2 is docked with the material fixing moving part 4, the workpiece can be accurately and effectively fixed on the material fixing moving part 4, ensuring that the workpiece is placed accurately and avoiding falling during movement.
[0034] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. An upper skeleton device, comprising a material feeding and grabbing mechanism (1), characterized in that: A loading receiving portion (2) is installed below the loading and grabbing mechanism (1), and the loading and transferring skeleton is loaded on the loading and receiving portion (2). A material fixing moving part (4) and an adjusting portion (3) are provided on the opposite side of the loading and receiving portion (2), and the adjusting portion (3) is used to adjust the position of the skeleton on the loading and receiving portion (2). The loading and receiving portion (2) transfers the material to the material fixing moving part (4) for transportation. The feeding and grasping mechanism (1) comprises a vibration plate (11) and a grasping manipulator (13) mounted above the vibration plate (11); the grasping manipulator (13) is provided with an intelligent recognition module (15); the intelligent recognition module (15) recognizes the position state of the workpiece and controls the grasping manipulator (13) to move and grasp the workpiece.
2. The upper frame device according to claim 1, characterized in that: The intelligent recognition module (15) is provided with an industrial camera and an intelligent mainboard, the industrial camera is used to identify the position of the workpiece, and the intelligent mainboard controls the manipulator (13) according to the industrial camera recognition data.
3. The upper frame device according to claim 2, characterized in that: The feeding and grabbing mechanism (1) further comprises a material tray (12), the material tray (12) being mounted on the side of the vibration plate (11), and a frame (14) being mounted on the top of the material tray (12), the intelligent identification module (15) being mounted in the frame (14), the manipulator (13) being mounted below the frame (14), and the manipulator (13) grabbing the workpiece in the material tray (12).
4. The upper frame device according to claim 3, characterized in that: The loading receiving portion (2) includes a walking portion and a material rack (24) mounted on the walking portion, a pneumatic clamp (25) is mounted on the top of the material rack (24), and a cylinder (26) is mounted on the bottom of the material rack (24), and the cylinder (26) is connected to the pneumatic clamp (25) to control the opening and closing action of the pneumatic clamp (25).
5. The upper frame device according to claim 4, characterized in that: The walking part includes an X-axis guide rail (21), a Y-axis carrier (22) is provided on the top of the X-axis guide rail (21) for horizontal sliding, a supporting plate (23) is provided on the top of the Y-axis carrier (22) for longitudinal sliding, and the material rack (24) is fixedly mounted on the supporting plate (23).
6. The upper frame device according to claim 5, characterized in that: The material fixing moving member (4) comprises a long rail (41) and a support seat (42) slidably arranged on the long rail (41); a mounting bar (43) is mounted on one side of the support seat (42); and a plurality of workpiece fixing shafts (44) are mounted on the outer surface of the mounting bar (43).
7. The upper frame device according to claim 6, characterized in that: The adjustment portion (3) comprises a stand (31) and a stand (34); a depth adjustment seat (32) is slidably arranged on the stand (31) and on the outer surface of the stand (31); a depth adjustment push rod (33) is installed on the outer surface of the depth adjustment seat (32); and a height adjustment push rod (35) is installed on the top of the stand (34).
8. The upper frame device according to claim 7, characterized in that: The stand (31) is fixedly arranged on the side of the long rail (41), the depth adjustment seat (32) is opposite to one end of the pneumatic clamp (25), the stand (34) is installed on one side of the X-axis guide rail (21), a top material piece (27) is provided at the bottom of the pneumatic clamp (25), and the top end of the height adjustment push rod (35) is opposite to the top material piece (27).