Belt conveyor tail dust removal system

Through the belt conveyor tail dust removal system, using pulse injection technology and positioning mechanism, the problems of low dust removal efficiency and water resource waste in existing coal preparation equipment are solved, efficient dust removal and simplified operation are achieved, and the stability and reliability of the equipment are improved.

CN223328643UActive Publication Date: 2025-09-12SHENHUA XINJIANG ENERGY CO LTD +1
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Patent Information

Application Number
CN202422903059.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-09-12
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

When processing raw coal, existing coal preparation equipment has low dust removal efficiency, serious waste of water resources, cumbersome operation and heavy maintenance workload.

Method used

The belt conveyor tail dust removal system is adopted, including the tail closed cover, pulse bag filter and suction part, and the pulse spray technology and positioning mechanism are used to achieve efficient capture and removal of dust and reduce manual operation.

Benefits of technology

It significantly improves dust removal efficiency, reduces water consumption, simplifies operating procedures, reduces maintenance difficulty, and improves equipment stability and reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a dust removal system for a belt conveyor tail, which relates to the technical field of dust removal devices and comprises a tail sealing cover arranged at the tail of a belt conveyor and used for sealing dust at the tail of the belt conveyor, and an air vent is arranged on the tail sealing cover; one end of the communicating assembly communicates with the ventilation opening; an air inlet of the pulse cloth bag filter is communicated with the air vent; the air suction part communicates with an air outlet of the pulse cloth bag filter, the air suction part is used for generating airflow so that dust at the machine tail part can flow into the pulse cloth bag filter through the communicating assembly, the pulse cloth bag filter is used for blowing and collecting the dust, and the problems that in the prior art, the dust removal efficiency is low, and water resources are wasted are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust removal devices, in particular to a belt conveyor tail dust removal system. Background Art

[0002] Existing coal preparation equipment directly processes raw coal, but the raw coal contains not only impurities such as coal gangue, but also a lot of fine particles and dust. At present, dust is directly reduced by spraying, or a large amount of clean water is directly used for spraying, which will cause water resource consumption, low purification efficiency, small gas processing capacity, unstable performance, short filter bag life, cumbersome operation, and heavy maintenance workload.

[0003] For the above problems, the existing technology has not yet proposed a solution. Utility Model Content

[0004] The main purpose of the utility model is to provide a belt conveyor tail dust removal system to solve the problems of low dust removal efficiency and waste of water resources in the prior art.

[0005] To achieve the above objectives, according to one aspect of the present invention, a belt conveyor tail dust removal system is provided. The belt conveyor tail dust removal system comprises: a tail airtight cover, which is disposed at the tail of the conveyor and is used to seal dust from the tail of the conveyor, and is provided with a vent; a connecting assembly, one end of which is connected to the vent; a pulse bag filter, the air inlet of which is connected to the vent; and an air suction unit, which is connected to the air outlet of the pulse bag filter and is used to generate an airflow so that dust from the tail of the conveyor flows through the connecting assembly into the pulse bag filter, which is used to spray and collect dust.

[0006] Furthermore, the pulse bag filter includes: a box body, an air outlet is provided on the side wall of the box body; a dust collecting funnel, the dust collecting funnel is located at the bottom of the box body, and an air inlet is provided on the side wall of the dust collecting funnel; a bag, the bag is arranged in the box body, the bag is located above the dust collecting funnel, and the bag is used to capture dust.

[0007] Furthermore, the pulse bag filter also includes: multiple solenoid valves, which are arranged at intervals along the length direction of the bag; a pulse vibrator, which is arranged on the bag and is electrically connected to the multiple solenoid valves. The solenoid valves are controlled to make the pulse vibrator vibrate, driving the bag to vibrate and shake off dust.

[0008] Furthermore, the connecting component includes: a dust hood, one end of which is connected to the vent; a first connecting pipe, one end of which is connected to the other end of the dust hood, and the other end of which is connected to the air inlet.

[0009] Furthermore, the belt conveyor tail dust removal system also includes: a positioning mechanism, which is fixed on the tail airtight cover and is located on both sides of the vent, and the positioning mechanism has a locking state for fixing the dust hood on the tail airtight cover, and the positioning mechanism has an unlocking state for detaching the dust hood from the tail airtight cover.

[0010] Furthermore, the dust hood includes: a dust hood body, which is arranged on the tail closed hood; a protrusion structure, which is arranged on both sides of the dust hood body and extends along the length direction of the dust hood body, and the positioning mechanism has a locking state for locking the protrusion structure, and the positioning mechanism has an unlocking state for unlocking the protrusion structure.

[0011] Furthermore, the positioning mechanism includes: a limit block, which has a limit space with an opening on one side; a linkage part, which is arranged on both sides of the limit block, and operates the linkage part to move so that the linkage part has a stop protrusion structure so that the protrusion structure is located in a locked state within the limit space, and the linkage part has a release protrusion structure so that the protrusion structure is out of the limit space in an unlocked state.

[0012] Furthermore, the linkage part includes: at least two L-shaped frames, at least two L-shaped frames are respectively connected to the two sides of the limit block; at least two elastic members, one end of each elastic member is connected to the inner wall of one side of each L-shaped frame close to the limit block; at least two connecting rods, each connecting rod is connected to the other end of each elastic member; at least two connecting rods have compression elastic members, in a compressed state away from each other, and at least two connecting rods have release elastic members, in an initial state close to each other, when the connecting rod is in the compressed state, the protruding structure can be taken out from the limit space opened on one side, and when the connecting rod is in the initial state, the protruding structure is located in the limit space.

[0013] Furthermore, a groove is provided on the connecting rod, and a matching rod is provided on the L-shaped frame. The matching rod is rotatably arranged in the L-shaped frame. When the connecting rod is in a compressed state, the matching rod is inserted into the groove. When the connecting rod is in an initial state, the matching rod is out of the groove.

[0014] By applying the technical solution of the utility model, by setting up a pulse bag filter and utilizing pulse blowing technology, the dust generated at the tail of the belt conveyor can be efficiently captured and removed, and the dust removal efficiency can be significantly improved. Through pulse blowing, the dust on the bag is effectively shaken off, avoiding the trouble of regular manual cleaning of traditional bag dust collectors. The closed cover at the tail of the machine can effectively prevent dust from escaping, and the airflow generated by the suction part can automatically guide the dust into the filter, reducing dependence on manual operation and improving the ease of operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings constituting part of this application are provided to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are provided to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0016] Figure 1 The figure shows a schematic structural diagram of a first embodiment of a belt conveyor tail dust removal system according to the present utility model;

[0017] Figure 2 A schematic structural diagram of a second embodiment of a belt conveyor tail dust removal system according to the present utility model is shown;

[0018] Figure 3 A schematic structural diagram of a third embodiment of a belt conveyor tail dust removal system according to the present utility model is shown;

[0019] Figure 4 The figure shows a structural diagram of the positioning mechanism of the belt conveyor tail dust removal system according to the present invention.

[0020] The above drawings include the following reference numerals:

[0021] 100, tail section;

[0022] 10. Tail enclosure; 11. Ventilation port; 12. Dust curtain;

[0023] 20. Connectivity components;

[0024] 21. Dust hood; 211. Dust hood body; 212. Raised structure;

[0025] 22. First connecting pipe;

[0026] 30. Pulse bag filter; 31. Air inlet; 32. Air outlet; 33. Box; 34. Dust collecting funnel; 35. Bag; 36. Solenoid valve;

[0027] 40. Inspiratory part;

[0028] 50. Positioning mechanism;

[0029] 51. Limit block;

[0030] 52, linkage part; 521, L-shaped frame; 522, elastic member; 523, connecting rod; 5231, groove;

[0031] 60. Belt corridor; 61. Window. DETAILED DESCRIPTION

[0032] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0033] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.

[0034] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that the terms used in this way are interchangeable where appropriate, so that the embodiments of the present application described herein can, for example, be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0035] Now, exemplary embodiments according to the present application will be described in more detail with reference to the accompanying drawings. However, these exemplary embodiments can be implemented in a variety of different forms and should not be interpreted as being limited to the embodiments described herein. It should be understood that these embodiments are provided to make the disclosure of this application thorough and complete, and to fully convey the concepts of these exemplary embodiments to those of ordinary skill in the art. In the accompanying drawings, for the sake of clarity, the thickness of layers and regions may be exaggerated, and the same reference numerals are used to represent the same devices, and thus their descriptions will be omitted.

[0036] Combine Figures 1 to 4 As shown, according to a specific embodiment of the present utility model, a belt conveyor tail dust removal system is provided.

[0037] Specifically, if Figure 1 、 Figure 2As shown, the belt conveyor tail dust removal system includes: a tail airtight cover 10, which is arranged at the tail part 100 of the machine and is used to seal the dust at the tail of the machine, and a vent 11 is provided on the tail airtight cover 10; a connecting component 20, one end of the connecting component 20 is connected to the vent 11; a pulse bag filter 30, an air inlet 31 of the pulse bag filter 30 is connected to the vent 11; an air suction part 40, the air suction part 40 is connected to the air outlet 32 ​​of the pulse bag filter 30, and the air suction part 40 is used to generate an airflow so that the dust at the tail part 100 of the machine flows into the pulse bag filter 30 through the connecting component 20, and the pulse bag filter 30 is used to blow and collect dust.

[0038] In this embodiment, by setting up a pulse bag filter 30 and utilizing pulse spraying technology, the dust generated at the tail of the belt conveyor can be efficiently captured and removed, significantly improving the dust removal efficiency. Through pulse spraying, the dust on the bag is effectively shaken off, avoiding the trouble of regular manual cleaning of traditional bag dust collectors. The tail closed cover 10 can effectively prevent dust from escaping, and the airflow generated by the suction part 40 can automatically guide the dust into the filter, reducing dependence on manual operation and improving the ease of operation.

[0039] Furthermore, the pulse bag filter 30 includes: a box body 33, an air outlet 32 ​​is provided on the side wall of the box body 33; a dust collecting funnel 34, the dust collecting funnel 34 is located at the bottom of the box body 33, and an air inlet 31 is provided on the side wall of the dust collecting funnel 34; a bag 35, the bag 35 is arranged in the box body 33, the bag 35 is located above the dust collecting funnel 34, and the bag 35 is used to capture dust.

[0040] The pulse bag filter 30 comprises a housing 33 with an air outlet 32 ​​on its sidewall; a dust hopper 34 located at the bottom of the housing 33 and an air inlet 31 on its sidewall; and a dust bag 35 located within the housing 33 and above the dust hopper 34 to capture dust. Pulse jet technology uses compressed air to instantly impact the bag, dislodging dust from its surface and collecting it in the dust hopper 34. This maintains the bag's air permeability and filtering capacity, enabling automatic cleaning and reducing manual maintenance.

[0041] Furthermore, the pulse bag filter 30 also includes: a plurality of solenoid valves 36, which are arranged at intervals along the length direction of the bag 35; a pulse vibrator, which is arranged on the bag 35 and is electrically connected to the plurality of solenoid valves 36. The solenoid valves 36 are controlled to make the pulse vibrator vibrate, thereby driving the bag 35 to vibrate and shake off dust.

[0042] Multiple solenoid valves 36 are spaced along the length of the bag 35 to precisely clean dust from the bag surface. The opening and closing of the solenoid valves is controlled by a pulse vibrator, ensuring uniform and efficient cleaning and avoiding incomplete cleaning of certain areas.

[0043] like Figure 3 As shown, the connecting component 20 includes: a dust hood 21, one end of which is connected to the vent 11; a first connecting pipe 22, one end of which is connected to the other end of the dust hood 21, and the other end of the first connecting pipe 22 is connected to the air inlet 31.

[0044] The dust hood 21 and the first connecting pipe 22 in the connecting assembly 20 ensure that the dust-laden airflow can be efficiently guided to the bag 35, thereby achieving effective capture of dust.

[0045] like Figure 3 As shown, the belt conveyor tail dust removal system also includes: a positioning mechanism 50, the positioning mechanism 50 is fixed on the tail enclosure 10, and is located on both sides of the vent 11, the positioning mechanism 50 has a locking state for fixing the dust hood 21 on the tail enclosure 10, and the positioning mechanism 50 has an unlocking state for detaching the dust hood 21 from the tail enclosure 10.

[0046] By switching between locked and unlocked states, the positioning mechanism 50 enables quick installation and removal of the dust hood 21, significantly improving the convenience of equipment maintenance and reducing production downtime caused by equipment maintenance. Furthermore, the positioning mechanism 50 ensures a stable connection between the dust hood 21 and the tail enclosure 10, enhancing the overall stability and reliability of the system.

[0047] like Figure 3 As shown, the dust hood 21 includes: a dust hood body 211, which is arranged on the tail airtight cover 10; a raised structure 212, which is arranged on both sides of the dust hood body 211 and extends along the length direction of the dust hood body 211. The positioning mechanism 50 has a locked state for locking the raised structure 212, and the positioning mechanism 50 has an unlocked state for unlocking the raised structure 212. The positioning mechanism 50 realizes the rapid installation and removal of the dust hood 21 by switching between the locked and unlocked states, greatly improving the convenience of equipment maintenance and reducing the production downtime caused by equipment maintenance. At the same time, the positioning mechanism 50 ensures a stable connection between the dust hood 21 and the tail airtight cover 10, enhancing the overall stability and reliability of the system.

[0048] Furthermore, the positioning mechanism 50 includes: a limit block 51, the limit block 51 has a limit space with an opening on one side; a linkage part 52, the linkage part 52 is arranged on both sides of the limit block 51, and the linkage part 52 is operated to move, so that the linkage part 52 has a stop protrusion structure 212 so that the protrusion structure 212 is located in a locked state within the limit space, and the linkage part 52 has a release protrusion structure 212 so that the protrusion structure 212 is out of the unlocked state of the limit space.

[0049] like Figure 4 As shown, the linkage portion 52 includes: at least two L-shaped frames 521, at least two L-shaped frames 521 are respectively connected to the two sides of the limit block 51; at least two elastic members 522, one end of each elastic member 522 is connected to the inner wall of each L-shaped frame 521 close to the limit block 51; at least two connecting rods 523, each connecting rod 523 is connected to the other end of each elastic member 522; at least two connecting rods 523 have compression elastic members 522, in a compressed state away from each other, and at least two connecting rods 523 have release elastic members 522, in an initial state close to each other, when the connecting rods 523 are in the compressed state, the protruding structure 212 can be removed from the limit space opened on one side, and when the connecting rods 523 are in the initial state, the protruding structure 212 is located in the limit space.

[0050] The combined design of the limiting space of the limiting block 51 and the elastic member 522, L-shaped frame 521, and connecting rod 523 of the linkage part 52 enables the rapid locking and unlocking of the dust hood 21, improving the usability and flexibility of the device. In the locked state, the dust hood 21 can be kept stable, avoiding displacement caused by vibration or airflow impact, thereby ensuring the dust removal effect; in the unlocked state, the dust hood 21 can be quickly disassembled for cleaning or replacement. The use of the elastic member 522 allows the connecting rod 523 to remain close to each other in the initial state, forming a locked state; in the compressed state, the connecting rod 523 moves away from each other, unlocking the dust hood 21 for easy disassembly. This design not only simplifies the operation process, but also ensures the stability of the locked state through the elastic force of the elastic member.

[0051] Furthermore, the connecting rod 523 is provided with a groove 5231, and the L-shaped frame 521 is provided with a mating rod 524. The mating rod 524 is rotatably mounted within the L-shaped frame 521. When the connecting rod 523 is in a compressed state, the mating rod 524 is inserted into the groove 5231. When the connecting rod 523 is in an initial state, the mating rod 524 is released from the groove 5231. The mating of the groove 5231 and the mating rod 524 enables locking and unlocking between the connecting rod 523 and the L-shaped frame 521. This design further enhances the stability of the locking mechanism and the convenience of the unlocking operation, reduces the risk of misoperation, and improves overall safety.

[0052] Furthermore, a dust curtain 12 is provided on the tail enclosure 10. This effectively prevents dust from escaping from the tail enclosure 10, enhancing the sealing effect and further improving the overall performance of the dust removal system. The dust curtain 12 also reduces the impact of external environmental factors on the system's internal operating conditions, protecting internal components from damage and extending the equipment's service life.

[0053] Furthermore, the tail section 100 is disposed in a belt corridor 60 , and a window 61 is provided outside the belt corridor 60 for easy observation.

[0054] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used herein to describe the spatial positional relationship of a device or feature to other devices or features as shown in the figures. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figures. For example, if the device in the drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0055] In addition to the above, it should be noted that references to "one embodiment," "another embodiment," "an embodiment," and the like in this specification refer to specific features, structures, or characteristics described in conjunction with that embodiment as being included in at least one embodiment generally described in this application. The appearance of the same expression in multiple places in the specification does not necessarily refer to the same embodiment. Furthermore, when a specific feature, structure, or characteristic is described in conjunction with any embodiment, it is intended that such feature, structure, or characteristic, when implemented in conjunction with other embodiments, also fall within the scope of the present invention.

[0056] In the above embodiments, the description of each embodiment has its own focus. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0057] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A belt conveyor tail dust removal system, characterized in that: include: A tail sealed cover (10), the tail sealed cover (10) is arranged at the tail of the aircraft (100) and is used to seal dust at the tail of the aircraft. The tail sealed cover (10) is provided with a vent (11); a communication component (20), one end of the communication component (20) being in communication with the vent (11); a pulse bag filter (30), wherein the air inlet (31) of the pulse bag filter (30) is connected to the air vent (11); An air suction portion (40) is connected to the air outlet (32) of the pulse bag filter (30), and the air suction portion (40) is used to generate an air flow so that dust in the tail portion (100) flows into the pulse bag filter (30) through the connecting component (20), and the pulse bag filter (30) is used to spray and collect dust.

2. The belt conveyor tail dust removal system according to claim 1, characterized in that: The pulse bag filter (30) comprises: A box body (33), wherein the air outlet (32) is provided on a side wall of the box body (33); A dust collecting funnel (34), the dust collecting funnel (34) is located at the bottom of the box body (33), and the air inlet (31) is provided on the side wall of the dust collecting funnel (34); A cloth bag (35), the cloth bag (35) is arranged in the box body (33), the cloth bag (35) is located above the dust collecting funnel (34), and the cloth bag (35) is used to capture dust.

3. The belt conveyor tail dust removal system according to claim 2, characterized in that: The pulse bag filter (30) further comprises: a plurality of electromagnetic valves (36), wherein the plurality of electromagnetic valves (36) are arranged at intervals along the length direction of the cloth bag (35); A pulse vibrator is provided on the cloth bag (35), and the pulse vibrator is electrically connected to a plurality of the electromagnetic valves (36). The electromagnetic valves (36) are controlled to vibrate the pulse vibrator, thereby driving the cloth bag (35) to vibrate and shake out the dust.

4. The belt conveyor tail dust removal system according to claim 1, characterized in that: The communication component (20) includes: a dust collection hood (21), one end of the dust collection hood (21) being in communication with the vent (11); A first connecting pipe (22), one end of the first connecting pipe (22) is connected to the other end of the dust hood (21), and the other end of the first connecting pipe (22) is connected to the air inlet (31).

5. The belt conveyor tail dust removal system according to claim 4, characterized in that: The belt conveyor tail dust removal system also includes: A positioning mechanism (50) is fixed to the tail airtight cover (10) and is located on both sides of the vent (11). The positioning mechanism (50) has a locking state for fixing the dust hood (21) to the tail airtight cover (10), and an unlocking state for detaching the dust hood (21) from the tail airtight cover (10).

6. The belt conveyor tail dust removal system according to claim 5, characterized in that: The dust collection hood (21) comprises: A dust hood body (211), the dust hood body (211) being arranged on the tail airtight cover (10); A protruding structure (212) is provided on both sides of the dust hood body (211) and extends along the length direction of the dust hood body (211); the positioning mechanism (50) has the locking state for locking the protruding structure (212), and the positioning mechanism (50) has the unlocking state for unlocking the protruding structure (212).

7. The belt conveyor tail dust removal system according to claim 6, characterized in that: The positioning mechanism (50) comprises: A limiting block (51), wherein the limiting block (51) has a limiting space with an opening on one side; A linkage part (52) is provided on both sides of the limiting block (51), and the linkage part (52) is operated to move so that the linkage part (52) has the locking state of stopping the protruding structure (212) so that the protruding structure (212) is located in the limiting space, and the linkage part (52) has the unlocking state of releasing the protruding structure (212) so that the protruding structure (212) is separated from the limiting space.

8. The belt conveyor tail dust removal system according to claim 7, characterized in that: The linkage part (52) includes: At least two L-shaped frames (521), wherein the at least two L-shaped frames (521) are respectively connected to two sides of the limiting block (51); at least two elastic members (522), one end of each elastic member (522) being connected to an inner wall of one side of each L-shaped frame (521) close to the limiting block (51); at least two connecting rods (523), each connecting rod (523) being connected to the other end of each elastic member (522); At least two of the connecting rods (523) have a compressed state in which the elastic member (522) is compressed and moved away from each other, and at least two of the connecting rods (523) have an initial state in which the elastic member (522) is released and moved closer to each other. When the connecting rods (523) are in the compressed state, the protruding structure (212) can be taken out from the limiting space opened on one side. When the connecting rods (523) are in the initial state, the protruding structure (212) is located in the limiting space.

9. The belt conveyor tail dust removal system according to claim 8, characterized in that: The connecting rod (523) is provided with a groove (5231), and the L-shaped frame (521) is provided with a matching rod (524). The matching rod (524) is rotatably arranged in the L-shaped frame (521). When the connecting rod (523) is in the compressed state, the matching rod (524) is inserted into the groove (5231). When the connecting rod (523) is in the initial state, the matching rod (524) is separated from the groove (5231).

10. The belt conveyor tail dust removal system according to claim 5, characterized in that: A dust curtain (12) is provided on the tail closed cover (10).