Rolling device for hawthorn roll production

By designing an auxiliary rolling device driven by gear transmission and chain, the problems of low efficiency and unstable roll core shape in hawthorn roll production are solved, rapid rolling and unrolling are achieved, and production efficiency and sanitary conditions are improved.

CN223328692UActive Publication Date: 2025-09-12SHENXIAN TIANYUAN FOOD CO LTD
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Patent Information

Application Number
CN202422274941.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-09-12
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

In the existing hawthorn roll production process, manual rolling is inefficient, labor-intensive and has poor sanitation. In addition, the existing automated device cannot effectively keep the roll core shape of the sheet food unchanged.

Method used

A rolling device including a workbench, a roller, straight and miter gears, a motor, a chain and an auxiliary rolling device was designed. The short tube and the rotating tube were connected by gear transmission and chain to achieve continuous rolling of hawthorn slices, and the formed hawthorn rolls were quickly removed by using a scraper and a slider.

Benefits of technology

The rapid rolling and unrolling of hawthorn slices is realized, the production efficiency is improved, the labor intensity is reduced, and the shape stability and sanitary conditions of the roll core are ensured.

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Abstract

The utility model relates to the technical field of food rolling, in particular to a rolling device for hawthorn roll production, which comprises a workbench, a first roller is arranged on one side in the workbench, one end of the first roller penetrates through the workbench and is fixedly connected with a first straight bevel gear, and the other end of the first roller is fixedly connected with a second straight bevel gear. A first motor is fixedly mounted on the side, close to the first straight bevel gear, of the workbench, and a connecting rod is fixedly connected to the power output end of the first motor. The device has the advantages that the auxiliary rolling device is arranged, a straight gear is matched with a toothed plate, a connecting short pipe, a rotating pipe and a fixing rod are made to rotate, then chain transmission is conducted, the fixing rod can continuously roll hawthorn slices, then through continuous matching with a scraper, the hawthorn slices can effectively and rapidly form roll cores, continuous rolling is conducted, and the hawthorn slices can be continuously rolled. The rotating pipe is pushed through the sliding block, the fixing rod is made to be away from the hawthorn roll, the formed hawthorn roll can be rapidly detached, and the efficiency of a user is overall improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of food rolling, in particular to a rolling device for producing hawthorn rolls. Background Art

[0002] Currently, hawthorn foods are mainly available in the form of hawthorn slices, hawthorn rolls, and fruit leather. Although the mechanization process is accelerating in today's society, in the food processing industry, the final rolling of hawthorn rolls and fruit leather is still mainly done by workers. Manual rolling is inefficient, labor-intensive, and has poor sanitation.

[0003] A food rolling device disclosed in Chinese patent CN216453139U realizes the automation of deep processing of hawthorn products and can quickly complete the rolling and forming of hawthorn rolls and fruit leather, thereby improving work efficiency, reducing labor intensity, and making food more in line with safety and hygiene requirements. However, while solving the problem, the food rolling device has the following disadvantages: a sheet food is first folded at one end to form a roll core by a rolling device, which is then transported on a conveyor belt, and finally the sheet food is rolled into a roll by a washboard. After the sheet food is folded to form a roll core by the rolling device, it is impossible to determine whether one end of the sheet food can maintain the shape of the roll core without deformation. If the food returns to a sheet shape due to its elasticity, it cannot be rolled. Utility Model Content

[0004] The purpose of the utility model is to overcome the shortcomings of the prior art, solve the problems mentioned in the background technology, and provide a rolling device for producing hawthorn rolls.

[0005] The transmission mechanism that this utility model aims to realize is achieved through the following technical scheme: a rolling device for producing hawthorn rolls, comprising a workbench, wherein a first roller is provided on one side of the interior of the workbench, and one end of the first roller passes through the workbench and is fixedly connected to the first straight bevel gear. The workbench is fixedly installed with a first motor on a side close to the first straight bevel gear, and a connecting rod is fixedly connected to the power output end of the first motor, and a second straight bevel gear is provided on the wall surface of the connecting rod, and one side of the first straight bevel gear is vertically meshed with the second straight bevel gear, and a transmission device is provided on the side of the workbench close to the top of the first roller, and a support platform is fixedly connected between the two side walls inside the workbench, and tooth plates are fixedly connected to the inner walls on both sides of the workbench, and one side of both ends of the tooth plate is rotatably connected to a sprocket, and a chain is provided on the two sprockets, and an auxiliary rolling device for rolling the hawthorn slices into rolls is provided on one side of the chain;

[0006] The auxiliary winding device includes a connecting frame, one side of the connecting frame is fixedly connected to the chain, one side of the interior of the connecting frame is rotatably connected to a connecting short tube, one end of the connecting short tube passes through the connecting frame and is fixedly connected to a spur gear, the other end of the connecting short tube is fixedly connected to a spring, one end of the connecting short tube close to the spring is movably connected to a rotating tube, one end of the spring is movably connected to the inner wall of one end of the rotating tube, and one end of the rotating tube passes through the connecting frame and is fixedly connected to a fixing rod.

[0007] Preferably, one end of the first roller is rotatably connected to the inner wall of the workbench, one end of multiple first rollers passes through the workbench and is fixedly connected to the first straight bevel gear, multiple second straight bevel gears are linearly arrayed on the surface of the connecting rod, and multiple first straight bevel gears are vertically meshed with multiple second straight bevel gears.

[0008] Preferably, the two auxiliary rolling devices are fixedly connected to a support rod on one side away from the first roller, a scraper is movably sleeved on the support rod, and one side of the scraper is in contact with the support platform.

[0009] Preferably, the two auxiliary winding devices are fixedly connected to one side of the two chains, and one side of the two spur gears is engaged with the teeth provided on the tooth plate.

[0010] Preferably, a through slot is provided on one side of the connecting frame, a slider is slidably connected in the through slot, the slider is movably connected to the rotating tube, an inclined surface is provided on one end of the rotating tube close to the spring, and an inclined surface is also provided on the side of the slider close to the rotating tube, and the inclined surface of the slider is in contact with the inclined surface of the rotating tube.

[0011] Preferably, a second motor is fixedly installed on one side of the workbench, and the sprockets rotatably connected to the two tooth plates are rotatably connected to the tooth plates through rotating rods, one end of one of the rotating rods passes through the tooth plate and is fixedly connected to the workbench with a third straight bevel gear, a fourth straight bevel gear is vertically meshed with one side of the third straight bevel gear, and the fourth straight bevel gear is fixedly connected to the power output end of the second motor.

[0012] Preferably, the transmission device includes a fixed frame, two of the fixed frames are symmetrically arranged on the workbench, and elastic blocks are arranged inside the two fixed frames. A second roller is rotatably connected between the two elastic blocks, and the second roller and the first roller are arranged on a vertical line.

[0013] Preferably, a collecting box is provided on a side of the workbench away from the first roller, and a detecting device is fixedly mounted on the top of a side of the workbench close to the collecting box.

[0014] Beneficial effects:

[0015] By setting up an auxiliary rolling device and utilizing the cooperation of spur gears and tooth plates, the connecting short tube, rotating tube and fixed rod are rotated, and then the chain is used to drive the fixed rod to continuously roll the hawthorn slices. Then, through continuous cooperation with the scraper, the hawthorn slices can be effectively and quickly formed into a roll core and continuously rolled. By utilizing a slider to push the rotating tube and make the fixed rod leave the hawthorn roll, the formed hawthorn roll can be quickly removed, thereby improving the overall efficiency of the user. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0017] Figure 1 It is a structural diagram of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the second state of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the workbench of the utility model;

[0020] Figure 4 For this utility model Figure 3 Schematic diagram of the enlarged structure at A in the middle;

[0021] Figure 5 For this utility model Figure 3 A schematic diagram of the enlarged structure at B in the middle;

[0022] Figure 6 This is a schematic diagram of the matching structure of the tooth plate and sprocket of the utility model;

[0023] Figure 7 This is a structural diagram of the auxiliary rolling device of the utility model.

[0024] In the figure: 1. workbench; 2. first roller; 3. first straight bevel gear; 4. second straight bevel gear; 5. first motor; 6. connecting rod; 7. transmission device; 701. fixed frame; 702. spring block; 703. second roller; 8. support platform; 9. auxiliary rolling device; 901. connecting frame; 902. connecting short tube; 903. straight gear; 904. spring; 905. rotating tube; 906. fixed rod; 907. through groove; 908. slider; 10. tooth plate; 11. sprocket; 12. chain; 13. support rod; 14. scraper; 15. third straight bevel gear; 16. fourth straight bevel gear; 17. second motor; 18. rotating rod; 19. collecting box; 20. detection device. DETAILED DESCRIPTION

[0025] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0026] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0027] Additional aspects and advantages of the present invention will be further described below in conjunction with the accompanying drawings, and some will become apparent from the following description or be learned through practice of the present invention.

[0028] like Figure 1-7As shown, a rolling device for producing hawthorn rolls is provided, which includes a workbench 1, a first roller 2 is provided on one side of the interior of the workbench 1, one end of the first roller 2 passes through the workbench 1 and is fixedly connected to a first straight bevel gear 3, a first motor 5 is fixedly installed on the side of the workbench 1 close to the first straight bevel gear 3, a connecting rod 6 is fixedly connected to the power output end of the first motor 5, a second straight bevel gear 4 is provided on the wall of the connecting rod 6, one side of the first straight bevel gear 3 is vertically meshed with the second straight bevel gear 4, a transmission device 7 is provided on the side of the workbench 1 close to the top of the first roller 2, a support platform 8 is fixedly connected between the two side walls inside the workbench 1, tooth plates 10 are fixedly connected to the inner walls on both sides of the workbench 1, one side of both ends of the tooth plate 10 is rotatably connected to a sprocket 11, a chain 12 is provided on the two sprockets 11, and an auxiliary rolling device 9 for rolling the hawthorn slices into rolls is provided on one side of the chain 12; the auxiliary rolling device 9 includes a connecting frame 90 The cam 906 is connected to the gear 907 and the cam 908 is connected to the gear 909. The cam 909 is connected to the gear 901 and the cam 906 is connected to the gear 901.

[0029] One end of the first roller 2 is rotatably connected to the inner wall of the workbench 1, and one end of multiple first rollers 2 passes through the workbench 1 and is fixedly connected to the first straight bevel gear 3. Multiple second straight bevel gears 4 are arranged in a linear array on the surface of the connecting rod 6, and multiple first straight bevel gears 3 are vertically meshed with multiple second straight bevel gears 4.

[0030] The two auxiliary rolling devices 9 are fixedly connected to a support rod 13 on the side away from the first roller 2. A scraper 14 is movably sleeved on the support rod 13. An angle is set between the scraper 14 and the support platform 8. By using the slider 908 to push the rotating tube 905, the fixed rod 906 is separated from the hawthorn roll, and the formed hawthorn roll can be quickly removed, thereby improving the user's efficiency as a whole.

[0031] The two auxiliary winding devices 9 are both fixedly connected to one side of the two chains 12 , and one side of the two spur gears 903 is engaged with the teeth provided on the tooth plate 10 .

[0032] A through slot 907 is provided on one side of the connecting frame 901, and a slider 908 is slidably connected in the through slot 907. The slider 908 is movably connected to the rotating tube 905. An inclined surface is provided on the end of the rotating tube 905 close to the spring 904, and an inclined surface is also provided on the side of the slider 908 close to the rotating tube 905. The inclined surface of the slider 908 is in contact with the inclined surface of the rotating tube 905.

[0033] A second motor 17 is fixedly installed on one side of the workbench 1, and the sprockets 11 rotatably connected to the two tooth plates 10 are rotatably connected to the tooth plates 10 through rotating rods 18. One end of one of the rotating rods 18 passes through the tooth plate 10 and is fixedly connected to the workbench 1 and is connected to the third straight bevel gear 15. A fourth straight bevel gear 16 is vertically meshed with one side of the third straight bevel gear 15, and the fourth straight bevel gear 16 is fixedly connected to the power output end of the second motor 17.

[0034] The transmission device 7 includes a fixed frame 701, and two fixed frames 701 are symmetrically arranged on the workbench 1. A spring block 702 is arranged inside the two fixed frames 701. A second roller 703 is rotatably connected between the two spring blocks 702. The second roller 703 and the first roller 2 are arranged in a vertical line.

[0035] A collecting box 19 is provided on a side of the workbench 1 away from the first roller 2 , and a detecting device 20 is fixedly installed on the top of the workbench 1 close to the collecting box 19 .

[0036] The working process is as follows:

[0037] S1. The user starts the first motor 5 and then starts the detection device 20. The first motor 5 drives the connecting rod 6 to rotate, and the connecting rod 6 drives the plurality of second straight bevel gears 4 to rotate. The second straight bevel gears 4 drive the vertically meshed first straight bevel gears 3 to rotate. The first straight bevel gears 3 thereby drive the first roller 2 to rotate within the workbench 1.

[0038] S2. Place the hawthorn slices on the first roller 2. The hawthorn slices will move forward as the first roller 2 rotates. When passing through the transmission device 7, the hawthorn slices will lift the second roller 703 through the spring block 702 due to their thickness. Then the hawthorn slices will continue to move forward and move to the support platform 8. The transmission device 7 and the first roller 2 cooperate to prevent the hawthorn slices from being unable to move forward due to friction when they move to the support platform 8.

[0039] S3. After the hawthorn slices are moved onto the supporting platform 8, one end of the hawthorn slices will be on the two fixed rods 906 of the auxiliary winding device 9. At this time, when the two sensing points of the detection device 20 simultaneously sense the hawthorn slices directly below, the second motor 17 is started, and the second motor 17 electrically drives the fourth straight bevel gear 16 to rotate, and the fourth straight bevel gear 16 drives the vertically meshed third straight bevel gear 15 to rotate, and the third straight bevel gear 15 drives the rotating rod 18 to rotate, and the rotating rod 18 thereby drives the two sprockets 11 to rotate, and the two sprockets 11 thereby drive the two chains 12 to move in a circle (after the two sensing points of the detection device 20 simultaneously detect the hawthorn slices, the second motor 17 is driven to provide power, so that the auxiliary winding device 9 on the chain 12 rotates clockwise for one circle);

[0040] S4, the chain 12 drives the connecting frame 901 fixedly connected on the chain 12 to approach the first roller 2 (clockwise movement direction). Since the internal rotation of the connecting frame 901 is connected to the connecting short tube 902, one end of the connecting short tube 902 is fixedly connected to the spur gear 903, so the spur gear 903 is engaged with the teeth set on the tooth plate 10 and rotates clockwise, and one end of the connecting short tube 902 is movably connected to the rotating tube 905, and the connection position is a rectangular sleeve sleeved together, so the connecting short tube 902 will drive the rotating tube 905 to rotate together, and the rotating tube 905 thereby drives the fixed rod 906 to rotate. The two fixed rods 906 will continuously squeeze and poke one end of the hawthorn slices by rotating, so that one end of the hawthorn slices forms a winding core, and the scraper 14 provided on one side of the auxiliary winding device 9 will push the hawthorn slices as the auxiliary winding device 9 moves, so as to prevent the hawthorn slices from forming a winding core at only two ends at the beginning;

[0041] S5, the auxiliary rolling device 9 moves toward the position of the first roller 2, so that the fixed rod 906 continues to roll the hawthorn slices. When the auxiliary rolling device 9 reaches the end of the top side of the workbench 1, a hawthorn roll is rolled;

[0042] S6. The auxiliary rolling device 9 will continue to move the hawthorn roll from the bottom of the support platform 8 in a clockwise direction and return to the top of the workbench 1 near the collecting box 19. At this time, the second motor 17 stops working, and the user moves the slider 908 to both sides to make the two sliders 908 slide in the connecting frame 901. The inclined surface of the slider 908 pushes the inclined surface of the rotating tube 905 to shrink the spring 904 at one end of the rotating tube 905. The fixed rods 906 at one end of the two rotating tubes 905 will move to both sides at the same time, thereby withdrawing the core of the hawthorn roll, removing the hawthorn roll, and placing it in the collecting box 19. The slider 908 and the rotating tube 905 will be reset due to the extension of the spring 904.

[0043] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements shall fall within the scope of the present invention as claimed.

Claims

1. A rolling device for producing hawthorn rolls, characterized by: The invention comprises a workbench (1), wherein a first roller (2) is provided on one side of the interior of the workbench (1), one end of the first roller (2) passes through the workbench (1) and is fixedly connected to a first straight bevel gear (3), a first motor (5) is fixedly installed on a side of the workbench (1) close to the first straight bevel gear (3), a connecting rod (6) is fixedly connected to the power output end of the first motor (5), a second straight bevel gear (4) is provided on the wall surface of the connecting rod (6), and one side of the first straight bevel gear (3) is vertically meshed with the first bevel gear (4). The second straight bevel gear (4), a transmission device (7) is provided on one side of the workbench (1) close to the top of the first roller (2), a support platform (8) is fixedly connected between the two side walls inside the workbench (1), tooth plates (10) are fixedly connected to the inner walls on both sides of the workbench (1), one side of both ends of the tooth plates (10) are rotatably connected to sprockets (11), chains (12) are provided on the two sprockets (11), and an auxiliary rolling device (9) for rolling the hawthorn slices into rolls is provided on one side of the chain (12); The auxiliary rolling device (9) includes a connecting frame (901), one side of the connecting frame (901) is fixedly connected to the chain (12), one side of the interior of the connecting frame (901) is rotatably connected to a connecting short tube (902), one end of the connecting short tube (902) passes through the connecting frame (901) and is fixedly connected to a spur gear (903), the other end of the connecting short tube (902) is fixedly connected to a spring (904), one end of the connecting short tube (902) close to the spring (904) is movably connected to a rotating tube (905), one end of the spring (904) is movably connected to the inner wall of one end of the rotating tube (905), and one end of the rotating tube (905) passes through the connecting frame (901) and is fixedly connected to a fixing rod (906).

2. The rolling device for producing hawthorn rolls according to claim 1, characterized in that: One end of the first roller (2) is rotatably connected to the inner wall of the workbench (1), one end of each of the plurality of first rollers (2) passes through the workbench (1) and is fixedly connected to the first straight bevel gear (3), a plurality of the second straight bevel gears (4) are linearly arranged on the surface of the connecting rod (6), and the plurality of the first straight bevel gears (3) are vertically meshed with the plurality of the second straight bevel gears (4).

3. The rolling device for producing hawthorn rolls according to claim 1, characterized in that: The two auxiliary rolling devices (9) are fixedly connected to a support rod (13) on the side away from the first roller (2), and a scraper (14) is movably sleeved on the support rod (13), and one side of the scraper (14) is in contact with the support platform (8).

4. The rolling device for producing hawthorn rolls according to claim 1, characterized in that: The two auxiliary winding devices (9) are fixedly connected to one side of the two chains (12), and one side of the two spur gears (903) is engaged with the teeth provided on the tooth plate (10).

5. The rolling device for producing hawthorn rolls according to claim 1, characterized in that: A through slot (907) is provided on one side of the connecting frame (901), a slider (908) is slidably connected in the through slot (907), and the slider (908) is movably connected to the rotating tube (905). An inclined surface is provided on one end of the rotating tube (905) close to the spring (904), and an inclined surface is also provided on the side of the slider (908) close to the rotating tube (905). The inclined surface of the slider (908) contacts the inclined surface of the rotating tube (905).

6. The rolling device for producing hawthorn rolls according to claim 1, characterized in that: A second motor (17) is fixedly installed on one side of the workbench (1), and the sprockets (11) rotatably connected to the two tooth plates (10) are both rotatably connected to the tooth plates (10) through rotating rods (18), one end of one of the rotating rods (18) passes through the tooth plates (10) and is fixedly connected to the workbench (1) with a third straight bevel gear (15), one side of the third straight bevel gear (15) is vertically meshed with a fourth straight bevel gear (16), and the power output end of the second motor (17) is fixedly connected to the fourth straight bevel gear (16).

7. The rolling device for producing hawthorn rolls according to claim 1, characterized in that: The transmission device (7) comprises a fixed frame (701), wherein two fixed frames (701) are symmetrically arranged on the workbench (1), and elastic blocks (702) are arranged inside the two fixed frames (701). A second roller (703) is rotatably connected between the two elastic blocks (702), and the second roller (703) and the first roller (2) are arranged on a vertical line.

8. The rolling device for producing hawthorn rolls according to claim 1, characterized in that: A collecting box (19) is provided on a side of the workbench (1) away from the first roller (2), and a detecting device (20) is fixedly installed on the top of the side of the workbench (1) close to the collecting box (19).

Citation Information

Patent Citations

  • Food rolling device

    CN216453139U