Gantry crane with early warning function for production of pickled Chinese cabbage factory
By installing a tension alarm on the gantry crane's rope and a safety protection mechanism at the bottom of the support mechanism, the problem of rope breakage caused by lifting overweight objects was solved, the safety warning function was realized, and the safety of sauerkraut factory production was improved.
Patent Information
- Application Number
- CN202422235523.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-09-12
AI Technical Summary
Existing gantry cranes are prone to rope breakage when lifting overweight objects, posing a safety hazard.
A tension alarm is set on the lifting rope for load detection, and a safety protection mechanism is set at the bottom of the supporting mechanism, including a push switch and an audible and visual alarm, which is used to alarm when the supporting mechanism falls.
It provides early warning of overloads, avoids rope breakage, improves safety, and ensures the safety of people and objects.
Smart Images

Figure CN223328914U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gantry cranes, in particular to a gantry crane with an early warning function used in sauerkraut factories. Background Art
[0002] Sauerkraut factories are businesses that specialize in producing sauerkraut, using methods such as pickling and fermentation to meet market demand. The production process at a sauerkraut factory typically includes sourcing raw materials, pickling, fermenting, packaging, and selling. These factories not only produce sauerkraut, but may also produce other preserved foods, such as kimchi. The scale of production and product quality at sauerkraut factories vary by region and brand. Some well-known sauerkraut brands, through strict quality control and innovative processing technology, produce popular sauerkraut products that are exported throughout the country and even overseas. Furthermore, the development of sauerkraut factories has driven the development of the local economy, provided employment opportunities for local residents, and promoted the development of the agricultural and food processing industries.
[0003] In a sauerkraut factory, since items need to be transported back and forth, a gantry crane is usually installed to transport the items. When in use, the existing gantry crane usually adopts an electric hoist to drive the lifting rope. Since the load of the lifting rope itself is limited, if overweight items are lifted, the lifting rope will break, causing a safety accident. For this reason, the present application proposes a gantry crane with an early warning function for use in sauerkraut factories. Utility Model Content
[0004] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract and title of the utility model to avoid obscuring the purpose of this section, the abstract and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the present invention.
[0005] In view of the above problems and / or the problems existing in the existing gantry cranes, the present utility model is proposed.
[0006] Therefore, the purpose of this utility model is to provide a gantry crane with an early warning function for use in sauerkraut factories. The gantry crane utilizes a tension alarm to detect and alarm the load of the lifting rope, thereby realizing a load early warning function and preventing the lifting rope from breaking due to lifting overweight cargo, thereby preventing safety accidents caused by the lifting rope. A safety protection mechanism is also provided at the bottom of the support mechanism to alarm when the support mechanism falls and presses on people or objects, thereby improving safety. To solve the above technical problems, according to one aspect of the utility model, the utility model provides the following technical solutions:
[0007] A gantry crane with an early warning function for use in a pickled vegetable factory, comprising:
[0008] The lifting mechanism includes a hanger, an electric hoist, a lifting rope, a tension alarm and a hook. The electric hoist is arranged on the hanger, the lifting rope is arranged on the electric hoist, and the lower end of the lifting rope is connected to the hook through the tension alarm.
[0009] a supporting mechanism connected to the hook;
[0010] The safety protection mechanism is arranged at the bottom of the support mechanism.
[0011] As an optimal solution for the gantry crane with early warning function used in sauerkraut factory production described in the utility model, the support mechanism includes a support frame, a pull rope, a hanging ring, a push switch, an audible and visual alarm and a power supply. The top of the support frame is connected to the hanging ring through a pull rope, and the hanging ring is connected to the hook. The bottom of the support frame is provided with a push switch, an audible and visual alarm and a power supply, and the push switch, audible and visual alarm and power supply are connected in series.
[0012] As an optimal solution for the gantry crane with early warning function used in sauerkraut factory production described in the utility model, the safety protection mechanism includes a movable plate, a sleeve, a telescopic rod, a spring and a top rod, sleeves are set at the four corners of the top of the movable plate, telescopic rods connected to the support frame are inserted into the sleeves, a spring is connected between the sleeve and the support frame, and a top rod corresponding to the upper and lower push switches is set on the top of the movable plate.
[0013] As a preferred solution of the gantry crane with early warning function for sauerkraut factory production described in the utility model, there is a gap between the movable plate and the press switch when the spring is in the natural state.
[0014] As a preferred solution of the gantry crane with early warning function for sauerkraut factory production described in the utility model, the support frame is surrounded by mesh plates, and the bottom of the support frame is provided with evenly distributed water leakage holes.
[0015] As a preferred solution of the gantry crane with early warning function used in the production of sauerkraut factory described in the utility model, the push switch, sound and light alarm and power supply are all waterproof parts.
[0016] As a preferred solution of the gantry crane with early warning function used in the production of sauerkraut factory described in the utility model, a rubber pad is provided on the top of the top rod.
[0017] Compared with the existing technology: the utility model sets a tension alarm on the lifting rope of the electric hoist, and uses the tension alarm to detect and alarm the load of the lifting rope, realizing the load warning function, avoiding the lifting rope from breaking due to lifting overweight goods and causing safety accidents, and a safety protection mechanism is set at the bottom of the supporting mechanism, which alarms when the supporting mechanism falls and presses on people or objects, thereby improving safety effects. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive labor. Among them:
[0019] Figure 1 This is a schematic diagram of the shaft side structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the lifting mechanism structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the connection structure between the support mechanism and the safety protection mechanism of the utility model;
[0022] Figure 4 This is a schematic diagram of the support mechanism structure of the utility model;
[0023] Figure 5 This is a schematic diagram of the structure of the safety protection mechanism of the utility model.
[0024] In the figure: 100 lifting mechanism, 110 hanger, 120 electric hoist, 130 lifting rope, 140 tension alarm, 150 hook, 200 supporting mechanism, 210 supporting frame, 220 pulling rope, 230 hanging ring, 240 push switch, 250 sound and light alarm, 260 power supply, 300 safety protection mechanism, 310 movable plate, 320 sleeve, 330 telescopic rod, 340 spring, 350 push rod. DETAILED DESCRIPTION
[0025] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0027] Next, the present invention is described in detail with reference to schematic diagrams. For ease of illustration, cross-sectional views of device structures may be partially enlarged and not to scale when describing the embodiments of the present invention. Furthermore, the schematic diagrams are merely illustrative and should not limit the scope of protection of the present invention. Furthermore, in actual production, three-dimensional dimensions, including length, width, and depth, should be included.
[0028] In order to make the purpose, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
[0029] The utility model provides a gantry crane with an early warning function for use in sauerkraut factories. The gantry crane uses a tension alarm to detect and alarm the load of the lifting rope, thereby realizing a load early warning function and preventing the lifting rope from breaking due to lifting overweight goods, thereby preventing safety accidents. A safety protection mechanism is also provided at the bottom of the support mechanism, which will alarm when the support mechanism falls and presses on people or objects, thereby improving safety effects. Figure 1-Figure 5 , including: a lifting mechanism 100, a supporting mechanism 200 and a safety protection mechanism 300.
[0030] The lifting mechanism 100 includes a hanger 110, an electric hoist 120, a lifting rope 130, a tension alarm 140, and a hook 150. The electric hoist 120 is mounted on the hanger 110, and the lifting rope 130 is mounted on the electric hoist 120. The lower end of the lifting rope 130 is connected to the hook 150 via the tension alarm 140.
[0031] Among them, the hanger 110 is a gantry, and the electric hoist 120 is used as a lifting equipment to perform moving and lifting operations. The electric hoist 120 is used to drive the lifting rope 130 to wind and release, so as to realize lifting and lowering. The goods are hung by the hook 150, and the tension alarm 140 is used to detect the load on the hook 150.
[0032] The support mechanism 200 is connected to the hook 150. Specifically, the support mechanism 200 includes a support frame 210, a pull rope 220, a hanging ring 230, a push switch 240, an audible and visual alarm 250, and a power supply 260. The top of the support frame 210 is connected to the hanging ring 230 via the pull rope 220, and the hanging ring 230 is connected to the hook 150. The bottom of the support frame 210 is provided with a push switch 240, an audible and visual alarm 250, and a power supply 260. The push switch 240, the audible and visual alarm 250, and the power supply 260 are connected in series.
[0033] Among them, the goods are placed in the support frame 210, and the support frame 210 is raised and lowered by the electric hoist 120 to complete the lifting operation. The push switch 240, the sound and light alarm 250 and the power supply 260 connected in series form a simple circuit structure. Pressing the push switch 240 connects the circuit and causes the sound and light alarm 250 to send out an alarm signal.
[0034] The safety protection mechanism 300 is disposed at the bottom of the support mechanism 200. The safety protection mechanism 300 includes a movable plate 310, a sleeve 320, a telescopic rod 330, a spring 340, and a push rod 350. Sleeves 320 are disposed at the four corners of the top of the movable plate 310. The telescopic rods 330 connected to the support frame 210 are inserted into the sleeves 320. The spring 340 is connected between the sleeves 320 and the support frame 210. A push rod 350 is disposed at the top of the movable plate 310, corresponding to the upper and lower sides of the press switch 240.
[0035] Among them, when the spring 340 is in the natural state, there is a gap between the movable plate 310 and the push switch 240, the sleeve 320 and the telescopic rod 330 form a telescopic structure, and the safety protection mechanism 300 rises and falls together with the support frame 210. As the support frame 210 continues to be lowered, the movable plate 310 will be pressed on the bearing platform. As the support frame 210 continues to be lowered, the spring 340 is compressed, and the distance between the movable plate 310 and the support frame 210 is reduced, so that the top rod 350 continues to approach the push switch 240, and finally presses the push switch 240, so that the push switch 240 is pressed. After being pressed, the push switch 240 causes the sound and light alarm 250 to send an alarm signal. If a person or object is pressed, an alarm can be issued in time.
[0036] Since sauerkraut itself contains water, mesh panels are used on all sides of the support frame 210, and evenly distributed water leakage holes are opened at the bottom of the support frame 210 to facilitate water leakage. The push switch 240, the sound and light alarm 250 and the power supply 260 are all waterproof parts to prevent the push switch 240, the sound and light alarm 250 and the power supply 260 from being damaged by contact with leaking water.
[0037] In order to prevent the push switch 240 from being damaged due to compression, a rubber pad is provided on the top of the push rod 350 so as to deform when subjected to pressure to prevent the push switch 240 from being crushed.
[0038] During specific use, items are placed in the support frame 210, and the electric hoist 120 is used to drive the lifting rope 130 to reel in and out, so as to achieve lifting and lowering. When lifting, the tension alarm 140 is used to detect the load on the hook 150 to prevent too many items from exceeding the bearing capacity of the lifting rope 130, thereby preventing the lifting rope 130 from being broken due to excessive use. When lowering, if the movable plate 310 of the safety protection mechanism 300 presses on a person or an item, the distance between the movable plate 310 and the support frame 210 is reduced, so that the top rod 350 continues to approach the press switch 240, and finally presses the press switch 240, causing the press switch 240 to be pressed. After being pressed, the press switch 240 causes the sound and light alarm 250 to send an alarm signal. If a person or an item is pressed, an alarm can be issued in time, thereby achieving the effect of safety warning.
[0039] While the present invention has been described above with reference to specific embodiments, various modifications may be made and equivalent components may be substituted without departing from the scope of the present invention. In particular, as long as no structural conflicts exist, the various features of the embodiments disclosed herein may be combined with one another in any manner, and the omission of an exhaustive description of these combinations in this specification is solely for the sake of space and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but encompasses all technical solutions within the scope of the claims.
Claims
1. A gantry crane with an early warning function for use in a sauerkraut factory, characterized in that: include: The lifting mechanism (100) comprises a hanger (110), an electric hoist (120), a lifting rope (130), a tension alarm (140) and a hook (150); the electric hoist (120) is arranged on the hanger (110); the lifting rope (130) is arranged on the electric hoist (120); the lower end of the lifting rope (130) is connected to the hook (150) through the tension alarm (140); A supporting mechanism (200) connected to the hook (150); The safety protection mechanism (300) is arranged at the bottom of the support mechanism (200).
2. The gantry crane with early warning function for use in sauerkraut production according to claim 1, characterized in that: The support mechanism (200) comprises a support frame (210), a pull rope (220), a hanging ring (230), a push switch (240), an audible and visual alarm (250) and a power supply (260); the top of the support frame (210) is connected to the hanging ring (230) via the pull rope (220); the hanging ring (230) is connected to the hook (150); the bottom of the support frame (210) is provided with a push switch (240), an audible and visual alarm (250) and a power supply (260); the push switch (240), the audible and visual alarm (250) and the power supply (260) are connected in series.
3. The gantry crane with early warning function for use in sauerkraut production according to claim 2, characterized in that: The safety protection mechanism (300) comprises a movable plate (310), a sleeve (320), a telescopic rod (330), a spring (340) and a push rod (350). Sleeves (320) are provided at the four corners of the top of the movable plate (310). The telescopic rods (330) connected to the support frame (210) are inserted into the sleeves (320). The spring (340) is connected between the sleeve (320) and the support frame (210). The push rod (350) corresponding to the upper and lower push switches (240) is provided on the top of the movable plate (310).
4. The gantry crane with early warning function for use in sauerkraut production according to claim 3, characterized in that: When the spring (340) is in a natural state, there is a gap between the movable plate (310) and the push switch (240).
5. The gantry crane with early warning function for use in sauerkraut production according to claim 2, characterized in that: The support frame (210) is surrounded by mesh panels, and the bottom of the support frame (210) is provided with evenly distributed water leakage holes.
6. The gantry crane with early warning function for use in sauerkraut production according to claim 5, characterized in that: The push switch (240), the sound and light alarm (250) and the power supply (260) are all made of waterproof components.
7. The gantry crane with early warning function for use in sauerkraut production according to claim 3, characterized in that: A rubber pad is provided on the top of the push rod (350).