Forklift tool for packing grinding rods
By designing forklift tooling for grinding rod packing and adopting a U-shaped vertical lifting structure with a stand and guide rail turning rods, the problem of low transportation efficiency in grinding rod production is solved, efficient cooling and stable transportation are achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202422513874.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-10-16
AI Technical Summary
In the existing grinding rod production process, the transportation method is bundled transportation, which leads to low production efficiency, requires a lot of manpower and material resources, and has a long transportation time, making it difficult to fully utilize the production efficiency of the enterprise.
A forklift tooling for packing grinding rods is designed. It adopts a platform structure, and the guide rails and rotating rods cooperate to realize the vertical lifting of the U-shaped frame. The grinding rods are supported by a multi-layer arrangement and a tube seat, which shortens the cooling and transportation distance. The improved vertical arrangement structure ensures stable transportation.
It improves the cooling efficiency of the grinding rod, increases the carrying capacity, reduces manpower and material resources, shortens the transportation time, improves production efficiency, and liberates the production efficiency of the enterprise.
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Figure CN223328971U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grinding rod production, and particularly discloses a forklift tooling for packing grinding rods. Background Art
[0002] Grinding rods are finishing components used for fine grinding and surface finishing. They have a wide range of applications across various fields. In industrial production, they are used in rod mills to reduce labor costs and improve production efficiency. In cleaning applications, they can be used to grind a variety of materials, such as wood, stone, glass, and metal. In back-end maintenance, grinding rods can be used to repair damaged parts and surfaces, remove burrs and flash, and achieve a smooth and even surface.
[0003] The current production process for grinding rods primarily involves the following steps: raw material delivery, preheating, thermal processing, quality inspection, warehousing, and packaging for shipment. Thermal processing primarily involves quenching and tempering. After quenching and tempering, the rods are essentially formed and placed on a platen for natural cooling. Once the rod surface temperature returns to normal, they can be transported and subsequently processed. Currently, the typical method for transporting grinding rods is bundling. This involves bundling multiple rods together using steel wire and then transporting them using a forklift. In the actual production process of grinding rods in the existing technology, the operators need to wait for the surface of the grinding rods to cool down, and then manually bundle the grinding rods. The cooling and bundling are both carried out in the grinding rod transfer area. After the forklift enters the site, the grinding rods need to be picked up and transported to the quality inspection area. In the process of grinding rod transportation in conjunction with the forklift in the above-mentioned existing technology, due to the bundled structure of the grinding rods, the forklift can only transport 3-5 bundles of grinding rods at a time, and in order to ensure transportation stability, the forklift needs to control the driving speed to prevent the grinding rods from falling. At the same time, the forklift needs to travel a long distance from the transfer area to the quality inspection area. It can be seen that the existing technology consumes a lot of manpower and material resources, and the transportation time is long, which prolongs the overall production time of the grinding rods, greatly limits the production efficiency, and makes it difficult to give full play to the production efficiency of the enterprise. Utility Model Content
[0004] Aiming at the problem of high production efficiency limitation in the current grinding rod production process, the utility model provides a forklift tooling for packing grinding rods.
[0005] In order to solve the above problems, the present invention provides the following technical solutions:
[0006] The cam is fixedly mounted on the inner side of the U-shaped frame, and the cam is fixedly mounted on the inner side of the U-shaped frame.
[0007] Preferably, a driving motor is provided on the top of the platform, and a third rod seat fixedly mounted on the platform is provided below the driving motor, a horizontal shaft is rotatably installed in the third rod seat, and the horizontal shaft is transmission-connected to the output shaft of the driving motor through a chain; the top of the rotating rod is connected to a transmission rod through a coupling, and the transmission rod is rotatably installed in a fourth rod seat, the fourth rod seat is tightly connected to the platform, and the transmission rod is transmission-coordinated with the horizontal shaft.
[0008] Preferably, a shock absorbing plate is provided on the top of the platform, the driving motor is fixedly mounted on the top of the shock absorbing plate, and the shock absorbing plate is fastened to the platform via long rod bolts.
[0009] Preferably, a first cone disc is fixedly mounted on the end of the transverse shaft, and a second cone disc is fixedly mounted on the top of the transmission rod. The first cone disc contacts the side cone surfaces of the second cone disc and transmits the transmission vertically.
[0010] Preferably, a bearing block is fixedly mounted on the inner side of the slider, a groove with an upward opening is provided on the inner side of the bearing block, and a clamping block is fixedly mounted on the outer side of the U-shaped frame, and the clamping block is arranged in the groove.
[0011] Preferably, a right-angle frame is fixedly installed on the inner side of the U-shaped frame, the opening of the right-angle frame is arranged downward, the top of the right-angle frame is fastened to the lower surface of the partition, and two symmetrically arranged longitudinal rods are fixedly installed on the upper surface of the partition, and both ends of the cross rod are fastened to the longitudinal rods.
[0012] Preferably, an empty groove is provided inside the tube seat, and an arc-shaped groove with an opening facing upward is opened on the tube seat, and the inner wall of the arc-shaped groove contacts the outer wall of the grinding rod.
[0013] Preferably, screws are installed at the four corners of the bottom of the stand, and foot plates are fixedly installed at the bottom of the screws, and the foot plates are in contact with the ground.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] The stand in the present invention is a multi-layer structure. By arranging the grinding rod cooling area and the forklift loading area vertically, the distance of forklift transportation can be shortened. By arranging the matching structure of the guide rail and the rotating rod, the layout position of the U-shaped frame can be adjusted, thereby realizing the vertical lifting of the U-shaped frame. By arranging the pipe seat, the grinding rods can be evenly and stably carried, which not only accelerates the cooling process of the grinding rods, but also can carry a larger number of grinding rods, thereby facilitating the operation of forklifts. The present invention improves the original bundling structure of the grinding rods into a vertical arrangement structure, which not only reduces manpower and material resources, but also ensures the stability of the grinding rods during transportation. In addition, the present invention shortens the distance of the forklift from the transfer area to the quality inspection area, thereby reducing the transportation time of the grinding rods, thereby reducing the overall production time of the grinding rods, liberating production efficiency, and giving full play to the production efficiency of the enterprise. Therefore, it has a very broad application prospect. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solution of the present invention, the following briefly introduces the drawings required for the description. Obviously, the drawings described below are only some embodiments of the present invention. Those skilled in the art can also derive other drawings based on these drawings without inventive work.
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the rotating rod installation structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the U-shaped frame installation structure of the utility model;
[0020] Figure 4 This is a schematic diagram of the mounting structure of the bearing block of the present invention;
[0021] Figure 5 This is a schematic diagram of the groove structure of the utility model;
[0022] Figure 6 This is a schematic diagram of the pipe seat arrangement structure of the utility model;
[0023] Figure 7 This is a schematic diagram of the internal structure of the tube holder of the present utility model;
[0024] In the figure: 1. stand, 2. guide rail, 3. first rod seat, 4. slider, 5. U-shaped frame, 6. rotating rod, 7. second rod seat, 8. partition, 9. cross bar, 10. pipe seat, 11. spacer beam, 12. drive motor, 13. third rod seat, 14. cross shaft, 15. chain, 16. coupling, 17. transmission rod, 18. fourth rod seat, 19. shock absorbing plate, 20. long rod bolt, 21. first cone disc, 22. second cone disc, 23. bearing block, 24. groove, 25. block, 26. right-angle frame, 27. longitudinal rod, 28. empty slot, 29. arc slot, 30. screw, 31. foot plate. DETAILED DESCRIPTION
[0025] In order to make the purpose, features, and advantages of the present invention more obvious and easy to understand, the technical solutions of the present invention will be clearly and completely described below in conjunction with the drawings in the specific embodiments. Obviously, the embodiments described below are only part of the embodiments of the present invention, not all of them. Based on the embodiments in this patent, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this patent.
[0026] This specific embodiment provides a forklift tooling for packing grinding rods, such as Figure 1-Figure 7 As shown; it includes a stand 1, which is a two-layer structure. A transversely arranged spacer beam 11 is fixedly installed on the outer side of the stand 1. The spacer beam 11 divides the stand 1 evenly up and down, thereby dividing the stand 1 into two layers. The lower layer of the stand 1 is the grinding rod cooling area, and the upper layer of the stand 1 is the forklift loading area.
[0027] A vertically arranged guide rail 2 is fixedly installed on the inner side of the platform 1. There are four guide rails 2 and they are symmetrically arranged at the four corners of the inner side of the platform 1. The guide rail 2 spans the upper and lower layers of the platform 1. A first rod seat 3 is provided on the inner side of the guide rail 2. There are four first rod seats 3 in total and they are symmetrical in pairs, two of which are arranged on the upper layer of the platform 1, and the other two first rod seats 3 are arranged on the lower layer of the platform 1. Each first rod seat 3 is fastened to the inner side of the platform 1.
[0028] A plurality of sliders 4 are slidably mounted on the guide rail 2, and a common bearing block 23 is fixedly mounted on the inner side of the slider 4 on each guide rail 2. There are four bearing blocks 23 in total, and a groove 24 with an opening facing upward is provided on the inner side of the bearing block 23. A U-shaped frame 5 is provided on the inner side of the bearing block 23, and a clamping block 25 is fixedly mounted on the outer side of the U-shaped frame 5. The clamping block 25 is arranged in the groove 24. By providing a matching structure between the groove 24 and the clamping block 25, the bearing block 23 can provide a bearing structure for the U-shaped frame 5 during the vertical sliding process of the slider 4 along the guide rail 2, thereby ensuring that the U-shaped frame 5 will not fall off the stand 1.
[0029] A rotating rod 6 is provided on the inner side of the guide rail 2. There are two rotating rods 6. The rotating rods 6 are rotatably installed in the first rod seat 3. A second rod seat 7 is fastened to the outer side of the U-shaped frame 5. The second rod seat 7 is rotatably matched with the rotating rod 6. A shock-absorbing plate 19 is provided on the top of the platform 1. The shock-absorbing plate 19 is made of shock-absorbing material. A driving motor 12 is fixedly installed on the top of the shock-absorbing plate 19. The shock-absorbing plate 19 is fastened to the platform 1 by a long rod bolt 20. A plurality of third rod seats 13 fixedly installed on the platform 1 are provided below the driving motor 12. A horizontal shaft 14 is rotatably installed in the third rod seat 13. The horizontal shaft 14 is transmission-connected to the output shaft of the driving motor 12 through a chain 15. By providing the chain 15, the output shaft of the driving motor 12 can drive the horizontal shaft 14 to rotate. The top of the rotating rod 6 is connected to the transmission rod 17 through the coupling 16, and the transmission rod 17 is rotatably installed in the fourth rod seat 18, and the fourth rod seat 18 is tightly connected to the platform 1; the end of the transverse shaft 14 is fixedly sleeved with a first cone disc 21, and the top of the transmission rod 17 is fixedly sleeved with a second cone disc 22, and the first cone disc 21 contacts the side conical surface of the second cone disc 22 and transmits vertically; when the transverse shaft 14 rotates, by setting the matching structure of the first cone disc 21 and the second cone disc 22, the transmission rod 17 and the transverse shaft 14 form a transmission matching structure, which can make the transmission rod 17 drive the rotating rod 6 to rotate, so that the second rod seat 7 slides vertically up and down along the rotating rod 6, thereby adjusting the arrangement position of the U-shaped frame 5 in the platform 1.
[0030] A right-angle frame 26 is fixedly installed on the inner side of the U-shaped frame 5. The right-angle frame 26 is provided with multiple layers and is arranged symmetrically in pairs. The openings of the right-angle frame 26 are all arranged downward. The top of the right-angle frame 26 is fixedly connected to a partition 8. The partition 8 is a flat structure and the lower surface is fastened to the right-angle frames 26 on both sides. Two symmetrically arranged longitudinal rods 27 are fixedly installed on the upper surface of the partition 8. A plurality of cross rods 9 are fixedly installed between the two longitudinal rods 27. The cross rods 9 are evenly spaced. A plurality of evenly arranged tube seats 10 are fixedly mounted on each cross bar 9. An empty slot 28 is provided inside the tube seat 10. The provision of the empty slot 28 facilitates rapid heat dissipation of the grinding rod. An arcuate slot 29 with an upward opening is provided on the tube seat 10. The inner wall of the arcuate slot 29 contacts the outer wall of the grinding rod. The provision of the tube seat 10 can be used to support multiple grinding rods, and the grinding rods are evenly and spaced apart. On the one hand, the number and stability of the grinding rods supported by the U-shaped frame 5 can be increased. On the other hand, the surface heat of the grinding rods can be quickly dissipated, thereby shortening the cooling time.
[0031] In addition, screws 30 are installed at the four corners of the bottom of the stand 1, and the screws 30 are threadedly connected to the stand 1. A foot plate 31 is fixedly installed at the bottom of the screw 30, and the foot plate 31 is in contact with the ground; by adjusting the screwing depth of the screw 30, the arrangement height of the foot plate 31 can be adjusted, thereby ensuring the balanced arrangement of the entire device and further increasing the stability of the entire device during operation.
[0032] The working principle of this utility model is:
[0033] The operator can arrange the device in the grinding rod transfer area, and the grinding rod transfer area can be constructed into an upper and lower double-layer structure; after the heat treatment of the grinding rods is completed, multiple grinding rods can be loaded into the tube seat 10 in sequence, and the outer wall of the grinding rod can be in contact with the inner wall of the arc groove 29 of the tube seat 10. The heat on the surface of the grinding rod can be dissipated outwards through the empty groove 28 inside the tube seat 10, thereby accelerating the cooling of the grinding rod; when the surface of the grinding rod returns to room temperature, the drive motor 12 can be started to drive the horizontal shaft 14 to rotate, and the first cone disk 21 Under the transmission cooperation with the second cone disk 22, the transmission rod 17 drives the rotating rod 6 to rotate, so that the U-shaped frame 5 is displaced vertically upward along the guide rail 2, thereby moving the U-shaped frame 5 from the grinding rod cooling area on the lower level of the platform 1 to the forklift loading area on the upper level of the platform 1; the fork arm of the forklift can contact the bottom surface of the U-shaped frame 5, thereby using the fork arm of the forklift to lift the U-shaped frame 5 upward, so that the block 25 is out of the groove 24, thereby unloading the U-shaped frame 5 from the platform 1, and the U-shaped frame 5 is transported to the quality inspection area by the forklift.
[0034] Among them, the quality inspection area can be set on one side of the upper layer of the stand 1. Since the upper and lower layers of the stand 1 are a spaced structure, the grinding rod cooling area of the lower layer of the stand 1 will not affect the quality inspection of the operators in the quality inspection area, thereby shortening the transportation time of the forklift.
[0035] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A forklift tool for packing grinding rods, comprising a stand (1), characterized in that: A vertically arranged guide rail (2) and a first rod seat (3) are fixedly installed on the inner side of the platform (1); a slider (4) is slidably installed on the guide rail (2); a U-shaped frame (5) is hung on the inner side of the slider (4); a rotating rod (6) is provided on the inner side of the guide rail (2); the rotating rod (6) is rotatably installed in the first rod seat (3); a second rod seat (7) is fastened to the outer side of the U-shaped frame (5); the second rod seat (7) is rotatably matched with the rotating rod (6); the U-shaped frame (5) is A partition (8) is fastened to the inner side, and the bottom surface of the U-shaped frame (5) can contact the fork arm of the forklift. The partition (8) is provided with multiple layers and is evenly arranged. A plurality of cross bars (9) are fixedly installed on each layer of the partition (8), and a plurality of evenly arranged pipe seats (10) are fixedly installed on each cross bar (9). The pipe seats (10) are used to support grinding rods. A transversely arranged spacing beam (11) is fixedly installed on the outer side of the platform (1), and the spacing beam (11) divides the platform (1) evenly up and down.
2. A forklift tool for packing grinding rods according to claim 1, characterized in that: A driving motor (12) is provided at the top of the platform (1), and a third rod seat (13) fixedly mounted on the platform (1) is provided below the driving motor (12), a transverse shaft (14) is rotatably mounted in the third rod seat (13), and the transverse shaft (14) is transmission-connected to the output shaft of the driving motor (12) through a chain (15); a transmission rod (17) is transmission-connected to the top of the rotating rod (6) through a coupling (16), and the transmission rod (17) is rotationally mounted in a fourth rod seat (18), and the fourth rod seat (18) is tightly connected to the platform (1), and the transmission rod (17) is transmission-matched with the transverse shaft (14).
3. A forklift tool for packing grinding rods according to claim 2, characterized in that: A damping plate (19) is provided on the top of the platform (1), the driving motor (12) is fixedly mounted on the top of the damping plate (19), and the damping plate (19) is fastened to the platform (1) via a long rod bolt (20).
4. A forklift tool for packing grinding rods according to claim 2, characterized in that: The end of the transverse shaft (14) is fixedly sleeved with a first cone disc (21), and the top of the transmission rod (17) is fixedly sleeved with a second cone disc (22). The side cone surfaces of the first cone disc (21) and the second cone disc (22) are in contact and vertically transmitted.
5. The forklift tooling for packing grinding rods according to claim 1 is characterized in that: A bearing block (23) is fixedly mounted on the inner side of the slider (4), a groove (24) with an opening facing upward is provided on the inner side of the bearing block (23), and a clamping block (25) is fixedly mounted on the outer side of the U-shaped frame (5), and the clamping block (25) is arranged in the groove (24).
6. The forklift tooling for packing grinding rods according to claim 1, characterized in that: A right-angle frame (26) is fixedly installed on the inner side of the U-shaped frame (5), the opening of the right-angle frame (26) is arranged downward, the top of the right-angle frame (26) is fastened to the lower surface of the partition (8), and two symmetrically arranged longitudinal rods (27) are fixedly installed on the upper surface of the partition (8), and both ends of the cross bar (9) are fastened to the longitudinal rods (27).
7. The forklift tooling for packing grinding rods according to claim 1, characterized in that: An empty groove (28) is provided inside the tube seat (10), and an arc-shaped groove (29) with an opening facing upward is provided on the tube seat (10), and the inner wall of the arc-shaped groove (29) contacts the outer wall of the grinding rod.
8. The forklift tooling for packing grinding rods according to claim 1, characterized in that: Screw rods (30) are installed at the four corners of the bottom of the platform (1), and foot plates (31) are fixedly installed at the bottom of the screw rods (30), and the foot plates (31) are in contact with the ground.