Novel high-salinity wastewater evaporation device
Through preheating box pretreatment and motor-driven shaft, ratchet and scraper system, the problem of salt scale on the inner wall of the evaporation box is solved, and the evaporation efficiency of high-salt wastewater and equipment stability are improved.
Patent Information
- Application Number
- CN202422722369.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-08
AI Technical Summary
In the prior art, when high-salt wastewater is evaporated, salt scale is easily generated on the inner wall of the evaporation box, resulting in reduced evaporation efficiency.
A preheating box is used to heat the pretreated wastewater, and a motor-driven shaft, ratchet and scraper system is used to scrape off the salt scale on the inner wall of the evaporation box to ensure the smooth progress of the evaporation process.
The evaporation efficiency of high-salt wastewater is improved, the evaporation time is reduced, and the stable operation of the equipment is ensured.
Smart Images
Figure CN223329074U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wastewater evaporation, in particular to a novel high-salt wastewater evaporation device. Background Art
[0002] In industrial production, high-salt wastewater is generated during the production of many chemical products. For example, in the production process of chemical products such as soda ash, caustic soda, sulfuric acid, and hydrochloric acid, a large amount of salt substances are required as raw materials or catalysts. These salt substances will be partially dissolved in the wastewater during the reaction process, resulting in an increase in the salinity of the wastewater.
[0003] In the prior art, high-salt wastewater is usually evaporated by putting the high-salt wastewater into an evaporator and directly evaporating the high-salt wastewater at high temperature. In this evaporation method, salt scale will be generated on the inner wall of the evaporator due to insufficient evaporation. The salt scale covering the inner wall of the evaporator will increase the time required for the evaporation process and reduce the evaporation efficiency of the evaporator. Utility Model Content
[0004] The purpose of the utility model is to solve the problem in the prior art that the evaporation of high-salt wastewater is usually carried out by putting the high-salt wastewater into an evaporation device and directly evaporating the high-salt wastewater by high temperature. In this evaporation method, salt scale will be generated on the inner wall of the evaporation box due to insufficient evaporation. The salt scale covering the inner wall of the evaporation box will increase the time required for the evaporation process and reduce the evaporation efficiency of the evaporation box. A new high-salt wastewater evaporation device is proposed.
[0005] In order to achieve the above-mentioned objectives, the present invention adopts the following technical solutions: a new type of high-salt wastewater evaporation device, comprising a preheating box, a feed port is provided at the top of the preheating box, a power supply box is fixedly connected to the bottom of the preheating box, the output end of the power supply box passes through the bottom of the preheating box and extends to the inside, a group of heating rods are fixedly connected to the output end of the power supply box, a water inlet is provided on the outer surface of the preheating box, a centrifugal pump is fixedly connected to the outer surface of the water inlet, the output end of the centrifugal pump passes through the insulation box and the evaporation box in sequence and extends to the inside of the evaporation box, a heating wire is arranged between the insulation box and the evaporation box, a motor is fixedly connected to the top of the evaporation box, the output end of the motor passes through the top of the evaporation box and extends to the inside, the output end of the motor is fixedly connected to a rotating shaft, the outer surface of the rotating shaft is fixedly connected to a ratchet, the bottom of the ratchet is fixedly connected to a scraper, a plurality of stirring blades are fixedly connected to the outer surface of the bottom of the rotating shaft, and a valve is fixedly connected to the top of the evaporation box.
[0006] Preferably, a plurality of first support legs are fixedly connected to the bottom of the preheating box, a plurality of second support legs are fixedly connected to the bottom of the insulation box, and one of the plurality of first support legs and the second support legs is fixedly connected to the bottom of the centrifugal pump with a stabilizing plate.
[0007] Preferably, the heating wire is distributed in a spiral shape, and the outer surface of the heating wire is in contact with the inner wall of the evaporator box.
[0008] Preferably, the inner wheel of the ratchet is provided with a plurality of moving blocks, and a plurality of notches are opened inside the ratchet, and the notches are the same size as the moving blocks.
[0009] Preferably, the scraper is designed to be inclined, the outer surface of the scraper is in contact with the inner wall of the evaporation box, and the bottom of the scraper is not in contact with the stirring blade.
[0010] Compared with the prior art, the advantages and positive effects of the present invention are:
[0011] 1. In the utility model, through the mutual cooperation of the motor, the rotating shaft, the ratchet and the scraper, when no stirring is performed, the direction of rotation is changed so that the scraper can scrape off the salt scale covering the inner wall of the evaporation box, thereby allowing the evaporation process to proceed normally and improving the evaporation efficiency of high-salt wastewater.
[0012] 2. In the present invention, the wastewater temperature fluctuates greatly, which may affect the efficiency and quality of the evaporation process and even cause equipment failure. The preheating box can make the temperature of the high-salt wastewater more stable, thereby contributing to the stable operation of the entire evaporation device, thereby providing a relatively stable wastewater temperature, providing stable feeding conditions for the evaporation box, and ensuring the smooth progress of the evaporation process. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 A three-dimensional diagram of a novel high-salt wastewater evaporation device is proposed for this utility model;
[0014] Figure 2 The utility model proposes a new type of preheating box structure diagram of high-salt wastewater evaporation device;
[0015] Figure 3 The utility model proposes a new type of evaporation box structure diagram of a high-salt wastewater evaporation device;
[0016] Figure 4 This utility model proposes a new type of high-salt wastewater evaporation device with an internal structure diagram of the evaporation box;
[0017] Figure 5 The utility model provides a cross-sectional view of a novel high-salt wastewater evaporation device.
[0018] Legend: 1. Preheating box; 2. Feed inlet; 3. Power supply box; 4. Heating rod; 5. First support leg; 6. Stabilizing plate; 7. Centrifugal pump; 8. Insulation box; 9. Heating wire; 10. Evaporation box; 11. Motor; 12. Ratchet; 13. Rotating shaft; 14. Scraper; 15. Stirring blade; 16. Valve; 17. Second support leg. DETAILED DESCRIPTION
[0019] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0020] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0021] Example 1, as Figure 1-Figure 5 As shown, the utility model provides a novel high-salt wastewater evaporation device, including a preheating box 1, a feed port 2 is provided on the top of the preheating box 1, a power supply box 3 is fixedly connected to the bottom of the preheating box 1, the output end of the power supply box 3 passes through the bottom of the preheating box 1 and extends to the inside, the output end of the power supply box 3 is fixedly connected to a group of heating rods 4, a water inlet is provided on the outer surface of the preheating box 1, the outer surface of the water inlet is fixedly connected to a centrifugal pump 7, the output end of the centrifugal pump 7 passes through the insulation box 8 and the evaporation box 10 in sequence and extends to the inside of the evaporation box 10, a heating wire 9 is provided between the insulation box 8 and the evaporation box 10, a motor 11 is fixedly connected to the top of the evaporation box 10, the output end of the motor 11 passes through the top of the evaporation box 10 and extends to the inside, the output end of the motor 11 is fixedly connected to a rotating shaft 13, and the outer surface of the rotating shaft 13 is fixedly connected It is connected to a ratchet 12, a scraper 14 is fixedly connected to the bottom of the ratchet 12, a plurality of stirring blades 15 are fixedly connected to the outer surface of the bottom of the rotating shaft 13, a valve 16 is fixedly connected to the top of the evaporation box 10, a plurality of first support legs 5 are fixedly connected to the bottom of the preheating box 1, a plurality of second support legs 17 are fixedly connected to the bottom of the insulation box 8, one of the plurality of first support legs 5 and the second support legs 17 is fixedly connected to the bottom of the centrifugal pump 7 with a stabilizing plate 6, the heating wire 9 is distributed in a spiral shape, and the outer surface of the heating wire 9 fits the inner wall of the evaporation box 10, the inner wheel of the ratchet 12 is provided with a plurality of moving blocks, and a plurality of notches are opened inside the ratchet 12, and the notches are the same size as the moving blocks, the scraper 14 is designed to be inclined, and the outer surface of the scraper 14 fits the inner wall of the evaporation box 10, and the bottom of the scraper 14 does not fit the stirring blade 15.
[0022] The effect achieved by the entire embodiment 1 is that when the device is used, the preheating box 1 is stabilized by the first support leg 5, the insulation box 8 and the evaporation box 10 are stabilized by the second support leg 17, and the wastewater is connected to the wastewater pool through the feed port 2 on the top of the preheating box 1, and the wastewater is introduced into the preheating box 1. At this time, the heating rod 4 is energized by the power supply box 3, and the heating rod 4 heats the wastewater for pretreatment, so that the temperature difference of the wastewater rises and evaporates. When the temperature of the wastewater is completely raised, the centrifugal pump 7 is started to extract the wastewater in the preheating box 1 and the wastewater is pumped into the evaporation box 10. At this time, the heating wire 9 between the insulation box 8 and the evaporation box 10 is energized to heat and evaporate the evaporation box 10, and the electric power is started at the same time. The motor 11 drives the rotating shaft 13 to rotate clockwise, and the stirring blade 15 connected to the rotating shaft 13 rotates synchronously clockwise to stir the wastewater entering the evaporation box 10, so that the heating is more balanced. Evaporation and stirring are carried out synchronously, so that the evaporation efficiency is higher. When evaporation is completed, the rotation direction of the motor 11 is changed to make the rotating shaft 13 rotate counterclockwise. Under the action of the ratchet 12 rotating counterclockwise, the stirring blade 15 inside the ratchet 12 stops rotating, and the scraper 14 on the ratchet 12 rotates counterclockwise to perform a comprehensive descaling treatment on the inner wall of the evaporation box 10 to remove salt scale. After evaporation is completed, the valve 16 is opened to release the steam pressure inside the evaporation box 10, making it safer for the next evaporation, and completing the evaporation process.
[0023] Example 2, as Figures 1-4 As shown, it includes a preheating box 1, a feed port 2 is provided on the top of the preheating box 1, a power supply box 3 is fixedly connected to the bottom of the preheating box 1, the output end of the power supply box 3 passes through the bottom of the preheating box 1 and extends to the inside, the output end of the power supply box 3 is fixedly connected to a group of heating rods 4, a water inlet is provided on the outer surface of the preheating box 1, the outer surface of the water inlet is fixedly connected to the input end of a centrifugal pump 7, and the output end of the centrifugal pump 7 passes through the insulation box 8 and the evaporation box 10 and extends to the inside of the evaporation box 10.
[0024] The effect achieved by the entire embodiment 2 is that the wastewater is connected to the wastewater pool through the feed port 2 at the top of the preheating box 1, and the wastewater is introduced into the preheating box 1. At this time, the heating rod 4 is energized by the power supply box 3, and the heating rod 4 heats the wastewater for pretreatment, so that the temperature difference of the wastewater rises and evaporates, and the wastewater is preheated when the temperature of the wastewater is completely risen.
[0025] Working principle: When the device is in use, the preheating box 1 is stabilized by the first supporting leg 5, the heat preservation box 8 and the evaporation box 10 are stabilized by the second supporting leg 17, and the wastewater is connected to the wastewater pool through the feed port 2 on the top of the preheating box 1, and the wastewater is introduced into the preheating box 1. At this time, the heating rod 4 is energized through the power supply box 3, and the heating rod 4 pre-heats the wastewater to make the temperature of the wastewater rise and the temperature difference becomes smaller when evaporating. When the wastewater temperature rises, the centrifugal pump 7 is started to extract the wastewater in the preheating box 1 and the wastewater is pumped into the evaporation box 10. At this time, the heating wire 9 between the heat preservation box 8 and the evaporation box 10 is energized to heat and evaporate the evaporation box 10, and at the same time, the motor 11 is started to drive the rotating shaft 13, and the stirring connected to the rotating shaft 13 The blades 15 stir the wastewater entering the evaporation box 10. When evaporation is completed, the rotation direction of the motor 11 is changed to make the shaft 13 rotate counterclockwise. Under the action of the ratchet 12, the stirring blades 15 stop rotating, and the scraper 14 on the ratchet 12 performs a comprehensive descaling treatment on the inner wall of the evaporation box 10 to remove the salt scale. After evaporation is completed, the valve 16 is opened to release the steam pressure inside the evaporation box 10, thereby completing the evaporation process. The advantage of this device is that through the mutual cooperation of the motor 11, the shaft 13, the ratchet 12, and the scraper 14, when no stirring is performed, the scraper 14 scrapes off the salt scale covering the inner wall of the evaporation box 10 by changing the rotation direction, so that the evaporation process proceeds normally, thereby improving the evaporation efficiency of high-salt wastewater.
[0026] The wiring diagram of the power supply box 3, the heating wire 9, and the motor 11 in the present invention is common knowledge in the field, and its working principle is a well-known technology. The model is selected according to the actual use, so the control method and wiring arrangement of the power supply box 3, the heating wire 9, and the motor 11 are no longer explained in detail.
[0027] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.
Claims
1. A novel high-salt wastewater evaporation device, comprising a preheating box (1), characterized in that The top of the preheating box (1) is provided with a feed port (2), the bottom of the preheating box (1) is fixedly connected to a power supply box (3), the output end of the power supply box (3) passes through the bottom of the preheating box (1) and extends to the inside, the output end of the power supply box (3) is fixedly connected to a group of heating rods (4), the outer surface of the preheating box (1) is provided with a water inlet, the outer surface of the water inlet is fixedly connected to a centrifugal pump (7), the output end of the centrifugal pump (7) passes through the insulation box (8) and the evaporation box (10) in sequence and extends to the inside of the evaporation box (10), the insulation box (8) and the evaporation box (10) are connected to the heat preservation box (8) and the evaporation box (10). An electric heating wire (9) is provided between the evaporation boxes (10); a motor (11) is fixedly connected to the top of the evaporation box (10); an output end of the motor (11) passes through the top of the evaporation box (10) and extends to the inside; a rotating shaft (13) is fixedly connected to the output end of the motor (11); a ratchet (12) is fixedly connected to the outer surface of the rotating shaft (13); a scraper (14) is fixedly connected to the bottom outer surface of the ratchet (12); a plurality of stirring blades (15) are fixedly connected to the bottom outer surface of the rotating shaft (13); and a valve (16) is fixedly connected to the top of the evaporation box (10).
2. The novel high-salt wastewater evaporation device according to claim 1 is characterized in that: The bottom of the preheating box (1) is fixedly connected to a plurality of first supporting legs (5), the bottom of the heat preservation box (8) is fixedly connected to a plurality of second supporting legs (17), and one of the plurality of first supporting legs (5) and the second supporting legs (17) is fixedly connected to the bottom of the centrifugal pump (7) with a stabilizing plate (6).
3. The novel high-salt wastewater evaporation device according to claim 1 is characterized in that: The heating wire (9) is distributed in a spiral shape, and the outer surface of the heating wire (9) is in contact with the inner wall of the evaporation box (10).
4. The novel high-salt wastewater evaporation device according to claim 1 is characterized in that: A plurality of moving blocks are arranged inside the ratchet (12), and a plurality of notches are opened inside the ratchet (12), and the notches have the same size as the moving blocks.
5. The novel high-salt wastewater evaporation device according to claim 3 is characterized in that: The scraper (14) is designed to be inclined, the outer surface of the scraper (14) is in contact with the inner wall of the evaporation box (10), and the bottom of the scraper (14) is not in contact with the stirring blade (15).
6. The novel high-salt wastewater evaporation device according to claim 1 is characterized in that: The stirring blade (15) is in the form of a paddle blade, and the stirring blade (15) is attached to the bottom of the evaporation box (10).