Cooling water return tank linkage processing device based on Internet of Things
The problem of scaling in the cooling return water tank was solved through Internet of Things technology and automatic cleaning devices, which enabled real-time monitoring of the cooling return water temperature and automatic cleaning of scale, ensuring the normal operation of the water pump.
Patent Information
- Application Number
- CN202422583674.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-10-24
AI Technical Summary
The cooling return water tank is prone to scale accumulation after being stationary for a long time, which affects the normal operation of the water pump.
A cooling return water tank linkage treatment device based on the Internet of Things is used, including components such as a PLC control panel, temperature sensor, power supply, water supply conduit and cleaning brush, to achieve real-time monitoring of the cooling return water temperature and automatic cleaning of scale.
It realizes real-time monitoring of cooling return water temperature, avoids untimely abnormal handling, frees up manpower, and effectively prevents scale accumulation from affecting the normal operation of the water pump.
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Figure CN223329191U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of glass kilns, and in particular to a cooling return water tank linkage processing device based on the Internet of Things. Background Art
[0002] In the industrial production of glass, glass raw materials are melted in a glass kiln to form molten glass. In order to make the molten glass into finished glass, the high-temperature molten glass needs to be cooled. After cooling, the viscosity of the molten glass will increase and reach the viscosity range required for molding. The commonly used cooling method is circulating cooling water cooling. However, if the flow rate of cooling water poured on the molten glass is unstable, the temperature of the molten glass brought by the cooling water will also be unstable, which will make the molten glass unfavorable for molding or cause material damage. In order to stabilize the flow rate of cooling water poured on the molten glass, the cooling water return flow rate can be controlled to stabilize the cooling water flow rate, and then the cooling water return flow rate can be reversely controlled to stabilize the cooling water flow rate poured on the molten glass. Therefore, it is necessary to monitor the cooling water return flow rate in the glass kiln.
[0003] After searching, the Chinese publication number is: CN 220690183 U. A glass kiln cooling water flow monitoring device is disclosed, which relates to the technical field of glass kilns. The main purpose of this disclosure is to monitor the flow of cooling water. The glass kiln cooling water flow monitoring device in this disclosure includes: a return water tank; a return water trough, which is arranged in the return water tank, and the first trough wall of the return water trough is connected to the first box wall of the return water tank; a return water pipeline, the return water pipeline extends into the return water tank, is located above the return water trough, and is used to allow cooling water to flow into the return water trough; and a float flowmeter, the float flowmeter is vertically placed in the return water trough, the bottom end is connected to the bottom of the return water trough, and the top end is higher than the top of the return water tank, and is used to monitor the flow of cooling water flowing into the return water trough from the return water pipeline. This disclosure is used to monitor the cooling water flow in the glass kiln.
[0004] However, since the cooling return water tank is prone to a large amount of scale after being stationary for a long time, during normal use, it is easy to cause the water pump to stop rotating or become blocked, causing serious impact on the cooling return water tank. Utility Model Content
[0005] A technical problem to be solved by the present application is that after the cooling return water tank has been stationary for a long time, scale is easily accumulated inside, which can easily affect the operation of the water pump.
[0006] In order to solve the above technical problems, an embodiment of the present application provides a cooling return water tank linkage processing device based on the Internet of Things, which is characterized in that it includes: a return water tank body for storing coolant; a water supply conduit for inputting coolant into the cooling return water tank; a valve body for controlling the infusion volume of the water supply pipe; wherein, a control mechanism is provided on the lower surface of the return water tank body, the control mechanism includes a PLC control board, the PLC control board is connected to the rear surface of the return water tank body, the front surface of the return water tank body is connected to a water volume sensor, the lower surface of the return water tank body is connected to a cooling return water pipe, the right surface of the return water tank body is connected to a temperature sensor, and the left surface of the return water tank body is connected to a power supply.
[0007] In some embodiments, a through groove is provided on the right surface of the return water tank body, and a magnet 1 is fixedly connected to the inner surface of the through groove.
[0008] In some embodiments, a cleaning plate is slidably connected to the inner surface of the through groove, and a baffle is fixedly connected to the left surface of the cleaning plate.
[0009] In some embodiments, a second magnet is connected to the left surface of the baffle, and a circular groove is formed on the upper surface of the cleaning plate.
[0010] In some embodiments, a cleaning mechanism is provided on the upper surface of the cleaning plate, and the cleaning mechanism includes cleaning brushes, which are rotatably connected to the upper surface of the cleaning plate in a linear array. The upper surfaces of multiple groups of cleaning brushes are hinged through a connecting plate, and the front surface of the cleaning plate is rotatably connected to a movable wheel.
[0011] In some embodiments, the front surface of the cleaning plate is connected to a limiting frame, the inner surface of the limiting frame is slidably connected to a slide rod, the moving wheel is hinged to one end of the bracket one, and the slide rod is hinged to the other end of the bracket one.
[0012] In some embodiments, the front surface of the cleaning plate is slidably connected to an L-shaped plate, the L-shaped plate is hinged to one end of bracket two, the sliding rod is hinged to the other end of bracket two, the L-shaped plate is hinged to one end of bracket three, and the cleaning brush is hinged to the other end of bracket three.
[0013] Through the above technical solution, the PLC control board, cooling return pipe, temperature sensor, power supply and water supply conduit installed in the cooling return water tank linkage processing device based on the Internet of Things provided by this application can monitor the cooling return water temperature in real time, avoid untimely processing of abnormal cooling temperature, and liberate manpower.
[0014] Through the above technical solution, the present application provides a cooling return water tank linkage treatment device based on the Internet of Things, in which a cleaning brush, a cleaning plate, a movable wheel, a bracket one and a bracket two are arranged. This makes it convenient for staff to clean the interior of the cooling return water tank after it has been stationary for a long time, effectively preventing scale accumulation from affecting the normal operation of the water pump. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0016] Figure 1 It is a schematic diagram of the overall structure disclosed in the embodiment of this application;
[0017] Figure 2 This is a schematic diagram of the exploded structure of the return water tank body disclosed in the embodiment of the present application;
[0018] Figure 3 It is a schematic diagram of the partial structure of the cleaning plate disclosed in the embodiment of the present application;
[0019] Figure 4 The embodiment disclosed in this application Figure 3 A schematic diagram of the enlarged structure of part A.
[0020] Description of reference numerals:
[0021] 1. Return water tank body; 2. Water supply conduit; 3. Valve body; 4. Control mechanism; 41. PLC control board; 42. Water volume sensor; 43. Cooling return water pipe; 44. Temperature sensor; 45. Power supply; 46. Through slot; 47. Magnet 1; 48. Cleaning plate; 49. Baffle; 410. Magnet 2; 411. Circular slot; 5. Cleaning mechanism; 51. Cleaning brush; 52. Connecting plate; 53. Moving wheel; 54. Limiting frame; 55. Sliding rod; 56. Bracket 1; 57. L-shaped plate; 58. Bracket 2; 59. Bracket 3. DETAILED DESCRIPTION
[0022] The following detailed description of the embodiments of the present application is provided in conjunction with the accompanying drawings and examples. The detailed description of the following examples and the accompanying drawings are intended to illustrate the principles of the present application, but are not intended to limit the scope of the present application. The present application may be implemented in many different forms and is not limited to the specific embodiments disclosed herein, but rather includes all technical solutions within the scope of the claims.
[0023] The present application provides these embodiments to make this application thorough and complete, and to fully express the scope of this application to those skilled in the art. It should be noted that: unless otherwise specifically stated, the relative arrangement of parts and steps, the composition of materials, numerical expressions and numerical values set forth in these embodiments should be interpreted as merely exemplary, and not as limiting.
[0024] It should be noted that, in the description of this application, unless otherwise specified, "plurality" means greater than or equal to two; the terms "upper," "lower," "left," "right," "inner," "outer," and the like, indicating directions or positional relationships, are intended solely to facilitate the description of this application and simplify the description, and do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this application. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.
[0025] In addition, the terms "first," "second," and similar terms used in this application do not denote any order, quantity, or importance, but are simply used to distinguish different parts. "Perpendicular" does not mean perpendicular in the strict sense, but rather means within the tolerance range. "Parallel" does not mean parallel in the strict sense, but rather means within the tolerance range. "Include" or "comprising" and similar terms mean that the elements preceding the word include the elements listed after the word, and do not exclude the possibility of other elements being included.
[0026] It should also be noted that, in the description of this application, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to direct connections or indirect connections through an intermediary. A person of ordinary skill in the art will understand the specific meanings of the above terms in this application depending on the specific circumstances. When a specific device is described as being located between a first device and a second device, there may or may not be an intervening device between the specific device and the first or second device.
[0027] All terms used in this application have the same meaning as understood by one of ordinary skill in the art to which this application belongs, unless otherwise specifically defined. It should also be understood that terms defined in, for example, common dictionaries should be interpreted as having a meaning consistent with their meaning in the context of the relevant technology and should not be interpreted in an idealized or highly formal sense, unless explicitly defined as such herein.
[0028] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered part of the specification.
[0029] See also Figure 1-4The utility model provides a cooling return water tank linkage processing device based on the Internet of Things, comprising: a return water tank body 1 for storing coolant; a water supply conduit 2 for inputting coolant into the cooling return water tank; a valve body 3 for controlling the infusion volume of the water supply pipe; wherein, a control mechanism 4 is provided on the lower surface of the return water tank body 1, and the control mechanism 4 includes a PLC control board 41, which is fixed to the return water tank body 1 by welding. The PLC control board 41 controls the valve body 3 according to the monitored temperature information, and the front surface of the return water tank body 1 is fixed by riveting. The return water tank body 1 is fixed with a water volume sensor 42, which is used to monitor the water volume inside the return water tank body 1. The return water tank body 1 is fixedly connected to the cooling return water pipe 43 by welding. The cooling return water pipe 43 is used to output the coolant in the return water tank body 1 to achieve a cooling effect. The right surface of the return water tank body 1 is fixedly connected with a temperature sensor 44 by riveting. The temperature sensor 44, the PLC control board 41 and the water volume sensor 42 are all electrically connected to the power supply 45. The power supply 45 is switched on and off to control the PLC control board 41, the water volume sensor 42 and the temperature sensor 44. The speed sensor 44 is activated, a power supply 45 is welded to the left surface of the return water tank body 1, a through slot 46 is provided on the right surface of the return water tank body 1, a magnet 47 is fixedly connected to the inner surface of the through slot 46, a cleaning plate 48 is slidably connected to the inner surface of the through slot 46, a baffle 49 is fixedly connected to the left surface of the cleaning plate 48, a magnet 2 410 is connected to the left surface of the baffle 49, and the cleaning plate 48 is limited by the through slot 46 through the mutual cooperation between the through slot 46 and the cleaning plate 48, so that the cleaning plate 48 can only slide in the through slot 46, and at the same time, the magnet 47 is used to prevent the cleaning plate 48 from sliding. Together with the second magnet 410, the baffle 49 can be in close contact with the surface of the return water tank body 1. At the same time, when the interior of the return water tank body 1 needs to be cleaned, the cleaning efficiency is improved. A circular groove 411 is provided on the upper surface of the cleaning plate 48. The device is energized by the power supply 45, and the temperature sensor 44 emits a laser to measure the cooling return water temperature information in the water supply conduit 2 in real time. The temperature information is then transmitted to the PLC control board 41 through the temperature sensor 11. Through this setting, the cooling return water temperature can be monitored in real time, avoiding untimely processing of abnormal cooling temperature and freeing up manual labor.
[0030] See also Figure 1-4The utility model provides a linkage treatment device for a cooling return water tank based on the Internet of Things. A cleaning mechanism 5 is provided on the upper surface of the cleaning plate 48. The cleaning mechanism 5 includes a cleaning brush 51. The cleaning brush 51 is rotatably connected to the upper surface of the cleaning plate 48 in a linear array. The lower surface of the cleaning plate 48 is also provided with bristles. Through this arrangement, the inside of the return water tank body 1 can be cleaned conveniently. The upper surfaces of the multiple groups of cleaning brushes 51 are hinged by the connecting plate 52. The multiple groups of cleaning brushes 51 cooperate with the connecting plate 52 so that when a single cleaning brush 51 rotates, it can drive other cleaning brushes 51 to rotate, so as to clean the bottom of the inner surface of the return water tank body 1. For more comprehensive cleaning, the front surface of the cleaning plate 48 is rotatably connected to a moving wheel 53. The moving wheel 53 is provided to reduce the friction between the cleaning plate 48 and the return water tank body 1. The front surface of the cleaning plate 48 is welded with a limiting frame 54, and the inner surface of the limiting frame 54 is slidably connected to a slide rod 55. The moving wheel 53 is hinged to one end of the bracket one 56, and the slide rod 55 is hinged to the other end of the bracket one 56. The front surface of the cleaning plate 48 is slidably connected to an L-shaped plate 57, the L-shaped plate 57 is hinged to one end of the bracket two 58, the slide rod 55 is hinged to the other end of the bracket two 58, the L-shaped plate 57 is hinged to one end of the bracket three 59, and the cleaning brush 51 is hinged to the other end of the bracket three 59.
[0031] In actual use, the device is powered by the power supply 45, and the temperature sensor 44 emits a laser to measure the cooling return water temperature information of the water supply conduit 2 in real time. The temperature information is then transmitted to the PLC control board 41 through the temperature sensor 44. The water volume sensor 42 is electrically connected to the valve body 3 of the water supply conduit 2. The PLC controller 41 controls the opening of the valve body 3 based on the monitored cooling return water temperature information and the water flow information transmitted by the water volume sensor 42. In this way, the valve body 3 can be adjusted in real time according to the upper and lower limit floating allowable range of the cooling return water temperature, thereby adjusting the amount of cooling water in the water supply conduit.
[0032] When the return water tank body 1 has been stationary for a long time and needs to be cleaned inside, the baffle 49 is pulled to drive the cleaning plate 48 to move out of the return water tank body 1. During the movement, the moving wheel 53 rotates after contacting the lower surface of the return water tank body 1. At the same time, the slide bar 55 is driven to move back and forth up and down through the bracket 1 56. When the slide bar 55 moves back and forth up and down, it drives the L-shaped plate 57 to move left and right through the bracket 2 58. The L-shaped plate 57 drives the cleaning brush 51 to move back and forth in an arc through the bracket 3 59, thereby comprehensively cleaning the bottom of the return water tank body 1 and bringing out the dirt inside the return water tank body 1.
[0033] So far, the various embodiments of the present application have been described in detail. To avoid obscuring the concept of the present application, some details well known in the art have not been described. Based on the above description, those skilled in the art can fully understand how to implement the technical solutions disclosed herein.
[0034] Although some specific embodiments of the present application have been described in detail through examples, those skilled in the art will understand that the above examples are for illustrative purposes only and are not intended to limit the scope of the present application. Those skilled in the art will understand that the above embodiments may be modified or some technical features may be replaced by equivalents without departing from the scope and spirit of the present application. In particular, as long as there are no structural conflicts, the various technical features mentioned in the various embodiments may be combined in any manner.
Claims
1. A cooling return water tank linkage processing device based on the Internet of Things, characterized in that: include: A return water tank body (1) is used to store coolant; A water supply conduit (2) is used to input coolant into the cooling return water tank; A valve body (3) is used to control the amount of liquid delivered to the water supply pipe; The lower surface of the return water tank body (1) is provided with a control mechanism (4), the control mechanism (4) includes a PLC control board (41), the PLC control board (41) is connected to the rear surface of the return water tank body (1), the front surface of the return water tank body (1) is connected to a water volume sensor (42), the lower surface of the return water tank body (1) is connected to a cooling return water pipe (43), the right surface of the return water tank body (1) is connected to a temperature sensor (44), and the left surface of the return water tank body (1) is connected to a power supply (45).
2. The cooling return water tank linkage processing device based on the Internet of Things according to claim 1 is characterized in that: A through groove (46) is provided on the right surface of the return water tank body (1), and a magnet (47) is fixedly connected to the inner surface of the through groove (46).
3. The cooling return water tank linkage processing device based on the Internet of Things according to claim 2 is characterized in that: The inner surface of the through groove (46) is slidably connected to a cleaning plate (48), and the left surface of the cleaning plate (48) is fixedly connected to a baffle (49).
4. The cooling return water tank linkage processing device based on the Internet of Things according to claim 3 is characterized in that: The left surface of the baffle (49) is connected to a second magnet (410), and the upper surface of the cleaning plate (48) is provided with a circular groove (411).
5. The cooling return water tank linkage processing device based on the Internet of Things according to claim 4 is characterized in that: The upper surface of the cleaning plate (48) is provided with a cleaning mechanism (5), and the cleaning mechanism (5) includes cleaning brushes (51). The cleaning brushes (51) are rotatably connected to the upper surface of the cleaning plate (48) in a linear array. The upper surfaces of multiple groups of the cleaning brushes (51) are hinged through a connecting plate (52). The front surface of the cleaning plate (48) is rotatably connected to a moving wheel (53).
6. The cooling return water tank linkage processing device based on the Internet of Things according to claim 5 is characterized in that: The front surface of the cleaning plate (48) is connected to a limiting frame (54), the inner surface of the limiting frame (54) is slidably connected to a slide rod (55), the moving wheel (53) is hinged to one end of the bracket (56), and the slide rod (55) is hinged to the other end of the bracket (56).
7. The cooling return water tank linkage processing device based on the Internet of Things according to claim 6 is characterized in that: The front surface of the cleaning plate (48) is slidably connected to an L-shaped plate (57), the L-shaped plate (57) is hinged to one end of the second bracket (58), the sliding rod (55) is hinged to the other end of the second bracket (58), the L-shaped plate (57) is hinged to one end of the third bracket (59), and the cleaning brush (51) is hinged to the other end of the third bracket (59).
Citation Information
Patent Citations
Cooling water flow monitoring device for glass kiln
CN220690183U