Fermentation and filtration device for fish protein fertilizer for fruit trees

Through the intelligent fish protein fertilizer fermentation and filtration device for fruit trees, the problems of uneven fermentation and low filtration efficiency are solved, temperature control and automatic operation are achieved, and the fermentation and filtration efficiency is improved.

CN223329218UActive Publication Date: 2025-09-12HAINAN YINONG FRUIT TECH CO LTD
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Patent Information

Application Number
CN202422637279.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-09-12
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

In the existing technology, the fermentation process of fish protein fertilizer is difficult to control temperature and mixing uniformity, the fermentation is insufficient, and the fermentation liquid is easily clogged and difficult to clean during extraction. The filtration efficiency is low, and the sprinkler equipment is prone to clogging, which is time-consuming and labor-intensive.

Method used

A fish protein fertilizer fermentation and filtration device for fruit trees was designed. It adopted an intelligent electronic thermometer and a stirring impeller, and realized automatic temperature adjustment and stirring through an intelligent control module. It was equipped with a multi-layer filter screen and an intelligent drain valve to realize automatic fermentation and filtration.

Benefits of technology

It achieves temperature control and mixing uniformity in the fermentation process, reduces the risk of clogging, improves fermentation efficiency and filtration efficiency, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fish protein fertilizer fermenting and filtering device for fruit trees, and relates to the technical field of liquid fertilizer fermenting and filtering, the fish protein fertilizer fermenting and filtering device comprises a box body, a box cover plate, an intelligent electronic thermometer and an intelligent control module, the top of the box body is detachably provided with the box cover plate, and the box body is internally provided with a separation baffle; a stirring and crushing cavity is formed in the box body and located on the left side of the partition baffle, and a filtering cavity is formed in the box body and located on the right side of the partition baffle; the box cover plate is divided into an upper cover plate I, an upper cover plate II, an upper cover plate III and an upper cover plate IV which are connected with one another; the joint of the upper cover plate III and the upper cover plate IV is connected with the upper end of the partition baffle; materials in the fermentation cavity can be crushed or stirred according to the set time or period in a remote intelligent control mode, the temperature can be automatically measured, and stirring is started when the temperature reaches a set temperature threshold value; and the key period (expiration) of the fermentation period is reminded, and the intelligent water pump can be automatically started to pump out the filtered fermentation liquor clear liquid.
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Description

Technical Field

[0001] The utility model relates to the technical field of liquid fertilizer fermentation and filtration, in particular to a device for fermenting and filtering fish protein fertilizer for fruit trees. Background Art

[0002] Fish protein fertilizer is a new type of organic fertilizer. It utilizes marine biological resources, particularly low-value fish, using waste materials such as fish bones, scales, and skin as raw materials through a series of fermentation and composting processes. This fertilizer is not only rich in nutrients such as organic matter, fish protein, peptides, and polysaccharides, but also promotes plant growth, increases fruit set, improves fruit quality, improves soil structure, and enhances crop resistance to frost, waterlogging, and drought.

[0003] Fish protein fertilizer is an environmentally friendly organic fertilizer that is widely used in fruit tree planting. Currently, most people use the fermentation method of fermentation in farm fermentation barrels. During the fermentation process, the fermentation temperature, the degree of crushing of the fermentation raw materials, and the degree of mixing of the fermentation bacteria and the fermentation raw materials are difficult to control. Usually, it is stirred once when it is put into the fermentation barrel, and most of the time it is not processed again, which often leads to uneven and insufficient fermentation. In addition, when extracting the fermented liquid, impurities are easily obtained, resulting in low efficiency, easy clogging, troublesome disassembly, difficult cleaning, and bacterial residues. It also needs to be filtered again during use. If sprinkler equipment is used, it is more prone to clogging, requiring more filtration steps, which is time-consuming and labor-intensive.

[0004] In view of the above-mentioned deficiencies in the prior art, the present application proposes a device for fermenting and filtering fish protein fertilizer for fruit trees. Utility Model Content

[0005] The purpose of the utility model is to solve the defects in the prior art and to propose a fish protein fertilizer fermentation and filtering device for fruit trees.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A device for fermenting and filtering fish protein fertilizer for fruit trees, comprising a box body, a box cover, an intelligent electronic thermometer, and an intelligent control module. The box body is detachably mounted with the box cover on the top, a partition baffle is mounted inside the box body, a stirring and crushing chamber is located on the left side of the partition baffle, and a filtering chamber is located on the right side of the partition baffle.

[0008] The box cover is divided into upper cover plate 1, upper cover plate 2, upper cover plate 3 and upper cover plate 4 which are connected to each other, and the connection between upper cover plate 3 and upper cover plate 4 is connected to the upper end of the partition baffle;

[0009] The mixing and crushing chamber is provided with an intelligent electronic thermometer, a mixing impeller and a mixing blade. The intelligent electronic thermometer is installed in the mixing and crushing chamber by relying on the upper cover plate 1. The mixing impeller and the mixing blade are respectively installed on the drive shaft of the control motor. The control motor connected to the mixing impeller is installed on the upper cover plate 1, and the control motor connected to the mixing blade is installed on the upper cover plate 3. A water and material addition observation port is provided at the upper cover plate 2; and a water inlet pump is provided at the water and material addition observation port.

[0010] The intelligent control module is installed on the upper cover plate four, and three fixed baffles are provided on the inner bottom wall of the filter chamber from left to right, and filter screens are installed on the three fixed baffles. A fermentation liquid outlet is installed on the upper cover plate four, and a pumping pipe and a pumping water pump are provided at the fermentation liquid outlet; multiple sewage outlets are installed on the side of the bottom of the box.

[0011] Furthermore, the box body is made of corrosion-resistant and opaque PP material; two box body reinforcement waistlines are set on the outside of the box body, and the box body reinforcement waistlines are welded to the outer wall of the box body with square PP tubes, and the welded stainless steel tubes are sleeved inside the square PP tubes.

[0012] Furthermore, four sewage outlets are provided on the front side of the bottom of the box body, and an intelligent sewage valve is provided in front of each sewage outlet. All intelligent sewage valves are connected to the intelligent control module. One of the sewage outlets is connected to the inside of the stirring and crushing chamber, and the other two sewage outlets are connected to the area between the three filter plates. The last sewage outlet is connected to the area between the rightmost filter plate and the right side plate of the box body; the height of the lower edge of each sewage outlet from the bottom of the box is ≤1 cm.

[0013] Furthermore, the intelligent control module includes: a liquid level controller and a timing controller. The timing controller is connected to the control motor and the intelligent drain valve, and can be remotely set via a mobile phone or a remote control. It can regularly start the control motor connected to the stirring impeller and the stirring blade, and can also regularly open the intelligent drain valve; the liquid level controller is connected to the water inlet pump and the water extraction pump, and can regularly switch the water inlet pump and the water extraction pump.

[0014] Furthermore, a slot is provided inside the box body, the partition baffle matches the slot, and the partition baffle can be removably slidably installed inside the box body through the slot on the box body; the fixed baffle matches the slot, and the fixed baffle can be removably slidably installed inside the box body through the slot on the box body, a groove is provided above the fixed baffle, the bottom of the filter screen plate is plugged into the groove, and the two sides of the filter screen plate can be removably slidably installed inside the box body through the slots on the box body.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] The utility model can crush or stir the materials in the fermentation chamber according to the set time or cycle through remote intelligent control, automatically measure the temperature, and start stirring when the set temperature threshold is reached; it can also remind the critical period (expiration) of the fermentation cycle, and automatically start the intelligent water pump when the expiration date comes to extract the filtered fermentation liquid. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the disassembly of the filter screen plate of the present invention;

[0020] Figure 3 This is a schematic diagram of the filter screen plate of the present utility model;

[0021] Figure 4 This is a schematic diagram of the box cover structure of the utility model;

[0022] Figure 5 This is a schematic diagram of the controller connection of the present utility model.

[0023] In the figure: 1. Intelligent electronic thermometer; 2. Control motor; 3. Partition baffle; 4. Filter screen; 5. Intelligent control module; 6. Mixing impeller; 7. Mixing blade; 8. Box reinforcement waistline; 9. Fermentation liquid outlet; 10. Sewage outlet; 11. Fixed baffle; 21. Upper cover plate 1; 22. Upper cover plate 2; 23. Upper cover plate 3; 24. Upper cover plate 4. DETAILED DESCRIPTION

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings in the embodiments of the present invention;

[0025] Reference Figure 1-5 A device for fermenting and filtering fish protein fertilizer for fruit trees, comprising a box body, a box cover, an intelligent electronic thermometer 1, and an intelligent control module 5. The box body is provided with a detachable box cover, a partition baffle 3 is provided inside the box body, a stirring and crushing chamber is located on the left side of the partition baffle 3, and a filtering chamber is located on the right side of the partition baffle 3;

[0026] The box cover is divided into an upper cover 1 21, an upper cover 22, an upper cover 3 23, and an upper cover 4 24, which are connected to each other. The connection between the upper cover 3 23 and the upper cover 4 24 is connected to the upper end of the partition baffle 3; the upper cover 3 23 and the upper cover 4 24 can be separated from the upper part of the partition baffle 3;

[0027] An intelligent electronic thermometer 1, a stirring impeller 6, and a stirring blade 7 are provided in the stirring and crushing chamber. The intelligent electronic thermometer 1 is installed in the stirring and crushing chamber by relying on the upper cover plate 1 21. The stirring impeller 6 and the stirring blade 7 are respectively installed on the drive shaft of the control motor 2. The control motor 2 connected to the stirring impeller 6 is installed on the upper cover plate 1 21, and the control motor 2 connected to the stirring blade 7 is installed on the upper cover plate 3 23; a water and material addition observation port is provided at the upper cover plate 22; a water inlet pipe and a water inlet pump are provided at the water and material addition observation port;

[0028] The stirring impeller 6 is a three-blade stirring impeller made of corrosion-resistant and high-temperature resistant 304 stainless steel. The length of the connecting rod of this stirring impeller is 1 / 2 to 2 / 3 of the height of the box body. It can be set as a single-layer or double-layer impeller (can be added or removed according to the amount of raw materials). When stirring, the stirring impeller 6 pushes the fermentation raw materials to rotate in the fermentation chamber, allowing the fermentation bacteria and the fermentation raw materials to be fully and evenly combined, thereby avoiding overheating caused by local uneven fermentation. The rotation of the raw materials also serves to feed the stirring blade 7.

[0029] The stirring blade 7 is made of a dispersion plate made of 304 stainless steel. When the control motor 2 of the stirring blade 7 is turned on, the raw materials in the fermentation chamber can be stirred. Since the stirring blade 7 rotates above and below it during stirring, a turbulent zone is formed at the edge 2.5-5mm. While stirring, it also plays the role of shearing, dispersing and crushing, avoiding uneven particle size when the fermentation raw materials are put in, causing uneven fermentation and overheating of the local temperature, and ensuring that the fermentation raw materials are always at the most suitable temperature state;

[0030] The intelligent control module 5 is mounted on the upper cover plate 24. The inner bottom wall of the filter chamber is fitted with three fixed baffles 11, from left to right. Each of these baffles 11 is fitted with a filter screen 4. A fermentation liquid outlet 9, equipped with a pumping pipe and pump, is also mounted on the upper cover plate 24. Multiple sewage outlets 10 are installed on the sides of the bottom of the box. Three fixed baffles 11, each less than 20 cm tall, are welded to the box body. Grooves are provided above these baffles to secure the filter screens.

[0031] Furthermore, the box body is made of corrosion-resistant, opaque PP material. Two external reinforcement lines 8 are installed on the outside of the box. These are square PP tubes welded to the outer wall of the box, and welded stainless steel tubes are inserted into the square PP tubes. The reinforcement lines 8 are located at 1 / 3 and 2 / 3 of the box height.

[0032] Furthermore, four sewage outlets 10 are provided on the front side of the bottom of the box body, and an intelligent sewage valve is provided in front of each sewage outlet 10, and the intelligent sewage valve is connected to the intelligent control module 5. One of the sewage outlets 10 is connected to the inside of the stirring and crushing chamber, and the other two sewage outlets 10 are connected to the area between the three filter screens 4. The last sewage outlet 10 is connected to the area between the rightmost filter screen 4 and the right side plate of the box body; the height of the lower edge of each sewage outlet 10 from the bottom of the box is ≤1 cm.

[0033] Furthermore, the intelligent control module 5 includes: a liquid level controller and a timing controller. The timing controller is connected to the control motor 2 and the intelligent drain valve, and can be remotely set via a mobile phone or a remote control. The control motor 2 connected to the stirring impeller and the stirring blade can be turned on at a scheduled time, and the intelligent drain valve can be opened at a scheduled time; the liquid level controller is connected to the water inlet pump and the water extraction pump, and the water inlet pump and the water extraction pump can be turned on and off at a scheduled time.

[0034] The smart electronic thermometer 1 can be set to measure and upload the temperature at a fixed time through a mobile phone or remote control. The high temperature threshold and low temperature threshold can be set. When the timed detection temperature reaches the threshold, the smart electronic thermometer 1 lights up and alarms, and the mobile phone is notified at the same time. The mobile phone alarm notification methods include: phone call, SMS, mini program and APP;

[0035] Furthermore, a slot is provided inside the box body, the partition baffle 3 matches the slot, and the partition baffle 3 can be detachably slidably installed inside the box body through the slot on the box body; the fixed baffle 11 matches the slot, and the fixed baffle 11 can be detachably slidably installed inside the box body through the slot on the box body, and a groove is provided above the fixed baffle 11, and the bottom of the filter screen plate 4 is plugged into the groove, and the two sides of the filter screen plate 4 can be detachably slidably installed inside the box body through the slots on the box body.

[0036] The three filter screen plates 4 are 80 mesh, 100 mesh and 150 mesh filter screen plates 4 from left to right; the structure of the filter screen plate 4 refers to Figure 2 and Figure 3 , which includes a mesh plate and a gauze, and the gauze is wrapped around the outer wall of the mesh plate.

[0037] The method of using the utility model is as follows:

[0038] (1) Before fermentation:

[0039] Open all the upper covers and use a high-pressure water gun to clean the inner wall of the box, as well as the partition baffle 3 and the filter screen plate 4. At this time, all the sewage outlets 10 in the front of the box are in the open state to flush out the cleaned dirt. It can be exposed to the sun to dry.

[0040] like Figure 1As shown, the partition baffle 3 is inserted into the slot welded on the box body, and 80 mesh, 100 mesh, and 150 mesh filter meshes are set on the filter screen plate 4 in order from near to far from the partition baffle, and the filter screen plate 4 is inserted into the slot.

[0041] like Figure 4 As shown, the upper cover plate 1 21, the upper cover plate 3 23, and the upper cover plate 4 24 are set, and the control motor 2, the stirring blade 7, the stirring impeller 6, the intelligent electronic thermometer 1 and the intelligent control module 5 are set on the cover plate, and the connector and the water pump at the fermentation liquid outlet 9 are set.

[0042] The raw materials, clean water and fermentation bacteria that can be used for fermentation are added in several times through the upper cover plate 22. At the same time, the timing controller of the intelligent control module 5 is used to set the control motors 2 of all the stirring impellers and stirring blades to start at the same time, and the operation time is 4 hours.

[0043] (2) During fermentation (automatic stirring):

[0044] In the timing controller of the intelligent control module 5, set the timing for automatic stirring:

[0045] A. From 11:00 to 14:00 every day, the impeller and the mixing blade are turned on at the same time

[0046] B. Every 120 minutes, the real-time temperature is collected and uploaded using the intelligent electronic thermometer 1.

[0047] C. On every odd date, from 22:00 to 24:00, set the middle stirring impeller and the front and rear stirring blades to be turned on at the same time.

[0048] D. On even-numbered days, from 22:00 to 24:00, set the front and rear mixing impellers and the middle mixing blade to be turned on at the same time.

[0049] E. When the fermentation chamber is stirred and mixed for 7-10 days, remove the partition baffle 3. The partition baffle removal reminder can be set in advance in the timing controller of the intelligent control module. At this time, the first batch of fermentation liquid is produced in the fermentation chamber. After the baffle is removed, due to the action of gravity, the fermentation mixture in the fermentation chamber will spread toward the filter plate. After standing and fermenting again, part of the fermentation liquid mixture will pass through the first layer of filter screen. As the bacteria continue to multiply and grow during the fermentation, the fermentation raw materials are quickly decomposed. After continuous stirring, the fermentation liquid mixture continuously passes through the filter screen. After standing and fermenting during the day, the fermentation liquid with larger particle size will settle. The particle size can pass through the filter screen to enter the next layer of filtration until it passes through all the filter screens.

[0050] (3) Fermentation is completed:

[0051] A. Set an expiration reminder in the timing controller of the intelligent control module, and remind it when the fermentation reaches 120 days.

[0052] B. When the fermentation is due, all the stirring impellers and stirring blades are turned on at the same time from 9:00 to 12:00, and the operation time is 3 hours.

[0053] C. After the agitator is turned on for 1 hour, the intelligent water pump is started at a fixed time to extract the fermentation liquid through the fermentation liquid clear liquid outlet

[0054] D. The staff will open the drain valve and clean the fermentation box based on the extraction of the clear liquid in the box. If the extraction is completed,

Claims

1. A fish protein fertilizer fermentation and filtration device for fruit trees, comprising a box body, a box cover, an intelligent electronic thermometer (1), and an intelligent control module (5), characterized in that: The top of the box body is detachably provided with a box cover, and a partition baffle (3) is provided inside the box body. The left side of the partition baffle (3) in the box body is a stirring and crushing chamber, and the right side of the partition baffle (3) in the box body is a filtering chamber. The box cover is divided into an upper cover plate 1 (21), an upper cover plate 2 (22), an upper cover plate 3 (23), and an upper cover plate 4 (24) which are connected to each other. The connection between the upper cover plate 3 (23) and the upper cover plate 4 (24) is connected to the upper end of the partition baffle (3); The stirring and crushing chamber is provided with an intelligent electronic thermometer (1), a stirring impeller (6) and a stirring blade (7); the intelligent electronic thermometer (1) is installed in the stirring and crushing chamber by relying on the upper cover plate (21); the stirring impeller (6) and the stirring blade (7) are respectively installed on the driving shaft of the control motor (2); the control motor (2) connected to the stirring impeller (6) is installed on the upper cover plate (21); the control motor (2) connected to the stirring blade (7) is installed on the upper cover plate (23); a water adding and material adding observation port is provided at the upper cover plate (22); a water inlet pipe and a water inlet pump are provided at the water adding and material adding observation port; The intelligent control module (5) is mounted on the upper cover plate (24), and the inner bottom wall of the filter chamber is provided with three fixed baffles (11) from left to right, and the three fixed baffles (11) are all provided with a filter screen (4). The upper cover plate (24) is provided with a fermentation liquid outlet (9), and a water pump and a water pump are provided at the fermentation liquid outlet (9); and a plurality of sewage outlets (10) are installed on the side of the bottom of the box body.

2. A fish protein fertilizer fermentation and filtration device for fruit trees according to claim 1, characterized in that: The box body is made of corrosion-resistant and light-proof PP material; two box body reinforcement waist lines (8) are set on the outside of the box body, and the box body reinforcement waist lines are welded to the outer wall of the box body using square PP tubes, and the welded stainless steel tubes are sleeved inside the square PP tubes.

3. The fish protein fertilizer fermentation and filtration device for fruit trees according to claim 1, characterized in that: Four sewage outlets (10) are provided on the front side of the bottom of the box body, and an intelligent sewage valve is provided in front of each sewage outlet (10). All intelligent sewage valves are connected to the intelligent control module (5). One sewage outlet (10) is communicated with the interior of the stirring and crushing chamber, the other two sewage outlets (10) are communicated with the area between the three filter screens (4), and the last sewage outlet (10) is communicated with the area between the rightmost filter screen (4) and the right side plate of the box body; the height of the lower edge of each sewage outlet (10) from the bottom of the box is ≤1 cm.

4. A fish protein fertilizer fermentation and filtration device for fruit trees according to claim 3, characterized in that: The intelligent control module (5) comprises: a liquid level controller and a timing controller, wherein the timing controller is connected to the control motor (2) and the intelligent drain valve and can be remotely set via a mobile phone or a remote controller, and can time the start of the control motor (2) connected to the stirring impeller and the stirring blade, and can also time the start of the intelligent drain valve; the liquid level controller is connected to the water inlet pump and the water extraction pump, and can time the start and stop of the water inlet pump and the water extraction pump.

5. The device for fermenting and filtering fish protein fertilizer for fruit trees according to claim 1, characterized in that: A slot is provided inside the box body, the partition baffle (3) matches the slot, and the partition baffle (3) is detachably slidably installed inside the box body through the slot on the box body; the fixed baffle (11) matches the slot, and the fixed baffle (11) is detachably slidably installed inside the box body through the slot on the box body, a groove is provided above the fixed baffle (11), the bottom of the filter screen plate (4) is plugged into the groove, and both sides of the filter screen plate (4) are detachably slidably installed inside the box body through the slots on the box body.