Pressure-regulating floating wheat scraping device for conical wheat steeping tank

Abstract

The utility model discloses a pressure-regulating floating wheat scraping device for a conical wheat steeping tank, which comprises a wheat steeping tank, and a turnup is arranged on the upper side of the wheat steeping tank; the end cover is arranged at the upper part of the wheat steeping tank in a covering manner; the motor is vertically arranged in the middle of the end cover, and a mounting plate is arranged at the movable end of the motor; the high-pressure water pipe is arranged on one side of the motor, the lower end of the high-pressure water pipe penetrates through the end cover and is horizontally arranged in the wheat steeping tank, and a plurality of spray heads are arranged at the bottom of the high-pressure water pipe in the length direction of the high-pressure water pipe at intervals; and the walking wheel is detachably arranged at the end, away from the motor, of the mounting plate, and the walking wheel is erected on the upper side of the turned-over edge and can move along the turned-over edge. The utility model can solve the problem that the quality of malt products can be influenced by light impurities such as wheat husks, wheat straws, empty grains and the like in the existing wheat making and steeping process section.

Description

Technical Field

[0001] The utility model relates to the technical field of beer raw material processing, in particular to a pressure-regulating and floating wheat scraping device for a conical wheat soaking tank. Background Art

[0002] Steeping is a crucial step in the production of beer and whiskey, where barley kernels are immersed in water to initiate the germination process. Conical steeping tanks are designed to more efficiently perform this process, allowing for better mixing of water and barley kernels and promoting uniform germination. While cleaning removes most of these impurities from the raw barley, some are still carried over into the malting process. Therefore, these impurities must be removed at the beginning of the malting process to ensure the quality of the malted product. Therefore, adding a device to remove these light impurities to the conical steeping tanks is necessary to meet this demand. Utility Model Content

[0003] The utility model provides a pressure-regulating and floating wheat scraping device for a conical wheat soaking tank, which can solve the problem that the quality of malt products is affected by light impurities such as wheat bran, wheat straw, empty grains, etc. in the existing wheat soaking process.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pressure-regulating and floating wheat scraping device for a conical wheat soaking tank, comprising a wheat soaking tank, wherein the upper side of the wheat soaking tank is provided with a flange; an end cover, wherein the end cover is provided on the upper part of the wheat soaking tank; a motor, wherein the motor is vertically provided in the middle of the end cover, and the movable end of the motor is provided with a mounting plate; a high-pressure water pipe, which is provided on one side of the motor, and the lower end of the high-pressure water pipe passes through the end cover and is horizontally provided in the wheat soaking tank, and a plurality of nozzles are provided at intervals along the length direction of the bottom of the high-pressure water pipe; a walking wheel, which is detachably provided on the end of the mounting plate away from the motor, and the walking wheel is mounted on the upper side of the flange and can move along the flange, thereby effectively removing light impurities such as wheat bran, wheat straw, and empty grains in the initial stage of malting, and eliminating their adverse effects on the quality of the final malt product.

[0005] Preferably, a scraper is provided on the lower side of the mounting plate, a soft scraper is provided on the first end of the scraper, one side of the soft scraper is in contact with the inner wall of the wheat soaking tank, and a baffle is provided on the second end of the scraper, so that impurities floating on the surface are collected together by the scraper and the soft scraper.

[0006] Preferably, a connecting block is provided at one end of the high-pressure water pipe away from the motor, and the connecting block is connected to the end cover, which has a simple structure and is more solid.

[0007] Preferably, an overflow port is provided on the side wall of the wheat soaking tank below the high-pressure water pipe, and impurities on the surface can be discharged through the overflow port.

[0008] Preferably, the nozzle is arranged to be inclined 30 degrees toward the overflow port to increase the resistance of the water wall to the flow of floating wheat.

[0009] Compared with the prior art, the beneficial effects of the present invention are:

[0010] The system features a simple structure and easy operation. By adding a pressure-adjustable scraping device to the conical steeping tank, it effectively removes light impurities such as husks, straw, and empty grains during the initial malting process, eliminating their adverse effects on the quality of the final malt product. The automated scraping device reduces the need for manual operation, saving labor costs, and helping to improve the efficiency of the entire production line, shortening production cycles and increasing output. This solves the problem of light impurities such as husks, straw, and empty grains in the existing steeping process, which can affect the quality of the malt product. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is the main view of the utility model;

[0012] Figure 2 It is a top view of the utility model;

[0013] Figure 3 This is a schematic diagram of the nozzle of the present invention.

[0014] Reference numerals:

[0015] 1. Wheat soaking tank, 11. Overflow port, 12. Flanging, 2. End cover, 3. Motor, 4. Mounting plate, 5. High-pressure water pipe, 6. Nozzle, 7. Travel wheel, 8. Scraper, 9. Soft scraper, 10. Connecting block, 13. Baffle. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.

[0017] like Figure 1-3As shown, the utility model aims to solve the problem that the quality of malt products will be affected by the presence of light impurities such as bran, straw, and empty grains in the existing malt soaking process, and provides the following technical solutions: a pressure-regulating and floating wheat scraping device for a conical malt soaking tank, comprising a malt soaking tank 1, wherein the upper side of the malt soaking tank 1 is provided with a flange 12; an end cover 2, wherein the end cover 2 is provided on the upper part of the malt soaking tank 1; a motor 3, wherein the motor 3 is vertically provided in the middle of the end cover 2, and a mounting plate 4 is provided at the movable end of the motor 3; a high-pressure water pipe 5, wherein ... high-pressure water pipe 5, wherein the malt soaking tank 1 is provided with a flange 12; an end cover 2 It is arranged on one side of the motor 3, and the lower end of the high-pressure water pipe 5 passes through the end cover 2 and is horizontally arranged in the malt soaking tank 1. The bottom of the high-pressure water pipe 5 is provided with a plurality of nozzles 6 at intervals along its length direction; the walking wheel 7 is detachably arranged on the end of the mounting plate 4 away from the motor 3, and the walking wheel 7 is placed on the upper side of the flange 12 and can move along the flange 12, thereby effectively removing light impurities such as bran, straw, empty grains, etc. in the initial stage of malting, eliminating their adverse effects on the quality of the final malt product.

[0018] In this embodiment, if Figure 1 As shown, a scraper 8 is provided on the lower side of the mounting plate 4, a soft scraper 9 is provided on the first end of the scraper 8, one side of the soft scraper 9 is in contact with the inner wall of the wheat soaking tank 1, and a baffle 13 is provided on the second end of the scraper 8. Impurities floating on the surface are collected together by the scraper 8 and the soft scraper 9.

[0019] In this embodiment, if Figure 1 As shown, a connection block 10 is provided at one end of the high-pressure water pipe 5 away from the motor 3 , and the connection block 10 is connected to the end cover 2 , which has a simple structure and is more solid.

[0020] In this embodiment, if Figure 1 As shown, an overflow port 11 is provided on the side wall of the wheat soaking tank 1 below the high-pressure water pipe 5 , and impurities on the surface can be discharged through the overflow port 11 .

[0021] In this embodiment, if Figure 3 As shown, the nozzle 6 is arranged to be inclined 30 degrees toward the overflow port 11 to increase the resistance of the water wall to the flow of floating wheat.

[0022] In this embodiment, if Figure 1As shown, a scraper 8 is made to match the radius of the wheat soaking tank 1. The scraper 8 is installed on the lower side of the mounting plate 4. The first end of the scraper 8 is provided with a soft scraper 9, which can eliminate friction with the tank wall. The second end of the scraper 8 is provided with a baffle 13, which can prevent floating wheat from leaking. A motor 3 is added at the center of the upper part of the end cover 2. The output shaft of the motor 3 is connected to the mounting plate 4 to provide horizontal rotation power for the mounting plate 4 to drive the floating wheat in a clockwise direction. The end of the scraper 8 close to the pipe wall is connected to the walking wheel 7, which is placed on the flange 12. As the scraper 8 passively moves along the flange 12, the scraper 8 can rotate and move an unlimited number of times; a high-pressure water pipe 5 with adjustable water pressure is added on the upper side of the overflow port 11. The position of the high-pressure water pipe 5 is higher than the upper edge of the mounting plate 4 so that it collides with the mounting plate 4 when it rotates; nozzles 6 are set at intervals of 40 cm on the high-pressure water pipe 5. The water surface sprayed by the nozzle 6 forms a water wall when scraping the floating wheat. The nozzle 6 is installed at a 30-degree tilt toward the overflow port 11. The increase in the water wall accelerates the flow of floating wheat, and the floating wheat can flow out of the overflow port 11. The water output and water pressure of the nozzle 6 can be adjusted according to the actual amount of floating wheat.

[0023] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0024] In addition, the terms "first," "second," and so on, used in this utility model are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, features specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0025] In this utility model, unless otherwise specified or limited, the terms "connection" and "fixation" should be understood in a broad sense. For example, "fixation" can mean fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0026] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in this field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by this utility model.

Claims

1. A pressure-regulating and floating wheat scraping device for a conical wheat soaking tank, characterized in that: include: A wheat soaking tank (1), wherein the upper side of the wheat soaking tank (1) is provided with a flange (12); An end cover (2), the end cover (2) being arranged on the upper portion of the wheat soaking tank (1); A motor (3), wherein the motor (3) is vertically arranged in the middle of the end cover (2), and a mounting plate (4) is provided at the movable end of the motor (3); a high-pressure water pipe (5) disposed on one side of the motor (3); the lower end of the high-pressure water pipe (5) passes through the end cover (2) and is horizontally disposed in the wheat soaking tank (1); a plurality of nozzles (6) are spaced apart at the bottom of the high-pressure water pipe (5) along its length direction; A walking wheel (7) is detachably arranged at one end of the mounting plate (4) away from the motor (3); the walking wheel (7) is mounted on the upper side of the flange (12) and is movable along the flange (12).

2. The pressure-regulating and floating wheat scraping device for a conical wheat soaking tank according to claim 1, characterized in that: A scraper (8) is provided on the lower side of the mounting plate (4), a soft scraper (9) is provided on the first end of the scraper (8), one side of the soft scraper (9) is in contact with the inner wall of the wheat soaking tank (1), and a baffle (13) is provided on the second end of the scraper (8).

3. The pressure-regulating and floating wheat scraping device for a conical wheat soaking tank according to claim 1, characterized in that: A connection block (10) is provided at one end of the high-pressure water pipe (5) away from the motor (3), and the connection block (10) is connected to the end cover (2).

4. The pressure-regulating and floating wheat scraping device for a conical wheat soaking tank according to claim 1, characterized in that: An overflow port (11) is provided on the side wall of the wheat soaking tank (1) below the high-pressure water pipe (5).

5. The pressure-regulating and floating wheat scraping device for a conical wheat soaking tank according to claim 4, characterized in that: The nozzle (6) is arranged to be inclined at 30 degrees toward the overflow port (11).

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