Loose wool dyeing device
By designing the stirring rod and transmission unit in the dyeing tank, we can ensure that the inside and outside of the loose wool are evenly exposed to the dye, which solves the problem of color difference in loose wool dyeing, achieves more efficient dyeing effect and simple loose wool removal.
Patent Information
- Application Number
- CN202422582222.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-10-25
AI Technical Summary
During the dyeing process of loose wool, the inner and outer circles of the cylinder have different contact effects with the dye, resulting in color difference and affecting the dyeing quality.
A loose wool dyeing device was designed, which included a dyeing tank, a yarn tank, a liquid stirring rod and a transmission unit. The rotation of the liquid stirring rod allowed the dye liquid to flow in the sleeve column, ensuring that the inner and outer loose wools were evenly exposed to the dye. Spiral blades and bending rods were used to improve the flow effect, and a thread remover and a rotating drum structure were used to efficiently remove the loose wool after dyeing.
It improves the uniformity and efficiency of loose hair dyeing, reduces color difference, simplifies the loose hair removal process, and improves the overall dyeing effect.
Smart Images

Figure CN223329540U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of loose wool dyeing, in particular to a loose wool dyeing device. Background Art
[0002] Loose wool dyeing is a dyeing process for textiles in the form of loose fibers. It mainly involves evenly distributing the loose wool into a cylinder. After filling, the cover is closed to immerse it in the dye. At a temperature not exceeding 100°C, a circulating pump is used to continuously flow the dye and contact the loose wool, thereby achieving the desired dyeing effect. However, during the dyeing process, the loose wool will sink and form accumulations when it gets wet, so that the gaps between the dyed wool become smaller, resulting in the loose wool on the inner circle of the cylinder not being able to fully contact the dye, causing color difference between the inner and outer circles of the cylinder, which in turn affects the quality of the loose wool dyeing. Utility Model Content
[0003] The purpose of this utility model is to solve the problem that the inner and outer rings of the cylinder have different contact effects with the dye during the dyeing process of loose wool, which easily causes color difference.
[0004] In order to achieve the above-mentioned purpose, the present invention can be implemented through the following technical solutions: A loose hair dyeing device, comprising:
[0005] A dyeing tank, wherein the dyeing tank has a dyeing cavity and a cover is provided on the dyeing tank for closing the dyeing cavity;
[0006] A yarn jar is arranged in the dyeing chamber, and a sleeve is provided at the axis of the yarn jar, and dyeing holes are provided on the sleeve and the outer wall of the yarn jar;
[0007] A liquid stirring rod, the liquid stirring rod is arranged in the sleeve column, and the liquid stirring rod is provided with a bending rod in a circumferential array;
[0008] The transmission unit is arranged at the bottom of the dyeing tank and cooperates with the liquid stirring rod. The transmission unit controls the liquid stirring rod to rotate inside the sleeve.
[0009] In an embodiment of the present invention, a sealing plate is clamped at one end of the yarn jar, and a bottom plate is provided at the other end thereof, and the bottom plate is clamped with the sleeve column.
[0010] In an embodiment of the present utility model, the liquid stirring rod is provided with a spiral blade that cooperates with the bending rod.
[0011] In an embodiment of the utility model, a first support plate and a second support plate are sequentially arranged in the dyeing tank, the first support plate is used to support the yarn tank, a water outlet trough facing the second support plate is opened on the first support plate, and the second support plate cooperates with the liquid stirring rod.
[0012] In an embodiment of the present utility model, a rotating drum is provided at the axis of the second support plate, and the rotating drum cooperates with the liquid stirring rod;
[0013] The second supporting plate is provided with a storage box having a placement slot, a wire-removing plate cooperating with the rotating drum is slidably provided in the placement slot, and a spring is provided between the wire-removing plate and the placement slot.
[0014] In an embodiment of the present utility model, a second groove is provided on the delineating plate, a conical block is provided on the second groove, and a first groove matching the second groove is provided on the rotating drum.
[0015] In an embodiment of the present invention, baffles are symmetrically arranged in the storage box.
[0016] In an embodiment of the utility model, the transmission unit includes a box body and a motor arranged on the box body, the output end of the motor is provided with a first bevel gear, and the box body is provided with a second bevel gear that matches the stirring rod, and the first bevel gear is meshed with the second bevel gear.
[0017] In an embodiment of the present invention, a connecting rod is rotatably provided on the dyeing tank, one end of the connecting rod cooperates with the cover plate, and a rotating seat is provided at the other end thereof, and a cylinder is provided on the dyeing tank to cooperate with the rotating seat.
[0018] In an embodiment of the present invention, the cover plate is provided with clamping blocks in a circumferential array, and the clamping blocks are engaged with the dyeing tank.
[0019] Compared with the existing technology, the advantages of this application are: it utilizes a yarn jar, clamps the sleeve at the axis of the yarn jar, fills the loose wool into the yarn jar, and puts it into the dyeing jar. When the loose wool is dyed, the stirring rod rotates to make the dye liquid fully contact the loose wool inside and outside the yarn jar, so that the dye is fully in contact, thereby improving the effect and efficiency of dyeing the loose wool. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure;
[0021] Figure 2 This is a schematic diagram of the internal structure of the dyeing tank with the cover flipped open;
[0022] Figure 3 This is a schematic diagram of the internal parts structure of a dyeing tank in partial section;
[0023] Figure 4 This is a partial cross-sectional diagram of the internal structure of a yarn can.
[0024] Figure 5 yes Figure 4 Enlarged view of part A in the middle;
[0025] Figure 6 It is a schematic diagram of the exploded structure of the parts on the second support plate;
[0026] Figure 7 It is a half-section plan view of the whole.
[0027] Description of reference numerals:
[0028] 1. Transmission unit; 11. Motor; 12. Box body; 13. First bevel gear; 14. Second bevel gear; 2. Dyeing tank; 21. Opening; 22. Bolt; 23. Sealing cover; 3. Cover plate; 31. Connecting rod; 32. Rotating seat; 33. Cylinder; 34. Block; 35. Pressing plate; 4. Yarn tank; 41. Sealing plate; 42. Sleeve column; 43. Bottom plate; 44. Inclined portion; 5. First support plate; 50. Water outlet trough; 51. Conical opening; 6. Second support plate; 61. Rotating drum; 611. First groove; 62. Storage box; 621. Placement groove; 63. Baffle; 64. Thread removing plate; 641. Conical block; 642. Second groove; 65. Spring; 66. Top plate; 7. Liquid stirring rod; 71. Spiral blade; 72. Bending rod. DETAILED DESCRIPTION
[0029] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention.
[0030] like Figure 1-7 As shown, a loose hair dyeing device comprises:
[0031] The dyeing tank 2 has a dyeing cavity and is provided with a cover plate 3 for sealing the dyeing cavity;
[0032] The yarn tank 4 is arranged in the dyeing chamber, and a sleeve column 42 is provided at the axis of the yarn tank 4, and dyeing holes are opened on the sleeve column 42 and the outer wall of the yarn tank 4;
[0033] The liquid stirring rod 7 is arranged in the sleeve 42, and the liquid stirring rod 7 is provided with a bending rod 72 in a circumferential array;
[0034] The transmission unit 1 is arranged at the bottom of the dyeing tank 2 and cooperates with the liquid stirring rod 7. The transmission unit 1 controls the liquid stirring rod 7 to rotate in the sleeve 42.
[0035] Specifically, the dyeing tank 2 has an opening 21, which is an opening 21 for cleaning or maintenance. A sealing cover 23 is provided on the opening 21, and the sealing cover 23 is closed at the opening 21 by a bolt 22. The loose hair is filled into the yarn tank 4 and placed in the dyeing tank 2, and the dyeing chamber is in a sealed state by closing the cover plate 3. At this time, the stirring rod 7 is driven to rotate by the transmission unit 1, and under the action of the bending rod 72, the dye in the sleeve 42 and the dye outside the yarn tank 4 flow quickly, fully contacting the loose hair inside and outside the yarn tank 4, thereby improving the dyeing effect and efficiency. Furthermore, in the conventional dyeing barrel under the existing technology, the loose hair on the outside generally contacts the dye first, while the loose hair on the inside has limited contact with the dye. At this time, if the dyeing time is short, the loose hair on the inside will not be dyed thoroughly and color difference will occur. If the dyeing time is too long, it will affect the dyeing efficiency of the loose hair. The dyeing tank 2 of the present application allows the dye to fully contact the loose hair inside and outside, thereby reducing the dyeing time of the loose hair.
[0036] As an embodiment further provided by the present invention, a sealing plate 41 is clamped at one end of the yarn pot 4, and a bottom plate 43 is provided at the other end thereof. The bottom plate 43 is clamped with the sleeve column 42, and the sleeve column 42 is provided with an inclined portion 44. The inclined portion 44 is used to improve the flow effect of the dye liquid and facilitate the removal of the loose hair after dyeing. The bottom plate 43 plays the role of supporting the sleeve column 42, and when the sealing plate 41 is opened, the yarn pot 4 can be filled or the loose hair can be taken out. Furthermore, after the dyeing is completed, the yarn pot 4 can be separated from the bottom plate 43 to take out the dyed loose hair. A pressing plate 35 is provided on the cover plate 3. When the cover plate 3 is closed with the dyeing pot 2, the pressing plate 35 contacts the sealing plate 41 to prevent the sealing plate 41 from shaking during dyeing.
[0037] As a further embodiment provided by the present invention, a spiral blade 71 is provided on the stirring rod 7 to cooperate with the bending rod 72. The spiral blade 71 improves the flow effect of the dye liquid in the sleeve 42, so that the dye liquid can fully contact the loose wool inside the yarn tank 4.
[0038] As an embodiment further provided by the present invention, a first support plate 5 and a second support plate 6 are sequentially arranged in the dyeing tank 2. The first support plate 5 is used to support the wool tank 4. A water outlet trough 50 facing the second support plate 6 is provided on the first support plate 5. The second support plate 6 cooperates with the liquid stirring rod 7. A conical opening 51 facing the first support plate 5 is provided on the first support plate 5. During the rotation of the liquid stirring rod 7, the dye liquid will form a vortex flow through the conical opening 51 and the water outlet trough 50, so that the dye liquid can fully contact the loose hair, thereby improving the dyeing effect. Further, a sealing ring is provided on the second support plate 6 to prevent the dye liquid from entering the transmission unit 1.
[0039] As an embodiment further provided by the present invention, a rotating drum 61 is provided at the axis of the second support plate 6, and the rotating drum 61 cooperates with the liquid stirring rod 7. A storage box 62 is provided on the second support plate 6, and the storage box 62 has a placement groove 621. A wire-removing plate 64 that cooperates with the rotating drum 61 is slidingly provided in the placement groove 621. A spring 65 is provided between the wire-removing plate 64 and the placement groove 621. A top plate 66 is clamped on the storage box 62. Opening the top plate 66 can clean the inside of the storage box 62. During the rotation of the liquid stirring rod 7, the storage box 62 will be linked. The rotating drum 61 rotates, causing the dye in the dyeing tank 2 to be in a vortex state. At this time, the wool in the dye will adhere to the rotating drum 61. When it rotates and contacts the thread-removing plate 64, it will push the thread-removing plate 64 to compress the spring 65. At the same time, the wool falls into the storage box 62 under the scraping of the thread-removing plate 64. When the rotating drum 61 moves away from the storage box 62, the compressed spring 65 will push the thread-removing plate 64 to form a collision with the inner wall of the storage box 62, thereby shaking off the wool on the thread-removing plate 64, improving the thread-removing effect on the dye solution, and reducing the influence of the wool on the dyeing of loose wool.
[0040] As an embodiment further provided by the present invention, a second groove 642 is provided on the thread removing plate 64, a conical block 641 is provided on the second groove 642, and a first groove 611 is provided on the rotating drum 61 to match the second groove 642. During the rotation of the rotating drum 61, the scattered threads in the dye liquid will adhere to the first groove 611 under the action of the eddy current. When the first groove 611 contacts the second groove 642, the second groove 642 will hang the scattered hair into the storage box 62 for storage.
[0041] As an embodiment further provided by the present invention, baffles 63 are symmetrically arranged in the storage box 62. The baffles 63 have a blocking effect to reduce the escape of loose hair in the storage box 62 and improve the storage effect of the storage box 62.
[0042] As an embodiment further provided by the present invention, the transmission unit 1 includes a box body 12 and a motor 11 arranged on the box body 12. The output end of the motor 11 is provided with a first bevel gear 13, and the box body 12 is provided with a second bevel gear 14 that cooperates with the liquid stirring rod 7. The first bevel gear 13 is engaged with the second bevel gear 14. The model of the motor 11 is: AMH345. The motor 11 serves as a power source to control the first bevel gear 13 to engage with the second bevel gear 14 to rotate, thereby linking the liquid stirring rod 7 located in the dyeing tank 2 to rotate, stirring the dye liquid to flow quickly, and improving the adhesion effect of the dye.
[0043] As an embodiment further provided by the present invention, a connecting rod 31 is rotatably provided on the dyeing tank 2, one end of the connecting rod 31 cooperates with the cover 3, and a rotating seat 32 is provided at the other end thereof. A cylinder 33 cooperating with the rotating seat 32 is provided on the dyeing tank 2, and the model of the cylinder 33 is: SCLB100x250. When the cylinder 33 is output, the connecting rod 31 can be controlled to swing on the dyeing tank 2 through the rotating seat 32, thereby controlling the cover 3 to cover or separate the dyeing tank 2.
[0044] As a further embodiment provided by the present invention, a card block 34 is provided in a circumferential array on the cover plate 3, and the card block 34 is engaged with the dyeing tank 2. A rubber block is provided at the end of the card block 34 to improve the fit and sealing of the cover plate 3 and the dyeing tank 2.
[0045] Working principle: First, fix the sleeve 42 to the bottom plate 43, and fix the sleeve 42 to the axis of the yarn pot 4 through the bottom plate 43, open the sealing cover 23, and fill the loose wool into the yarn pot 4. The filled yarn pot 4 is placed in the dyeing pot 2, and the cylinder 33 outputs, thereby driving the cover plate 3 and the dyeing pot 2 to close through the connecting rod 31. When dyeing the loose wool, the motor 11 outputs to drive the first bevel gear 13 to drive the second bevel gear 14 to rotate, that is, to rotate the stirring rod 7. Under the stirring of the spiral blade 71 and the bending rod 72, the dye liquid flows quickly and fully contacts the loose wool on the inside and outside of the dyeing pot 2, thereby improving the dyeing effect and efficiency of the loose wool.
[0046] The above technical solution of the utility model provides a solution that is significantly different from the existing technology to address the technical problem that the existing technology solution is too single. The parts not involved in the technical solution of this application are the same as the existing technology or can be implemented by using the existing technology, and will not be repeated here.
[0047] The technical solutions in the above embodiments have clearly and completely described the contents of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
Claims
1. A loose hair dyeing device, characterized in that: include: A dyeing tank, wherein the dyeing tank has a dyeing cavity and a cover is provided on the dyeing tank for closing the dyeing cavity; A yarn jar is arranged in the dyeing chamber, and a sleeve is provided at the axis of the yarn jar, and dyeing holes are provided on the sleeve and the outer wall of the yarn jar; A liquid stirring rod, the liquid stirring rod is arranged in the sleeve column, and the liquid stirring rod is provided with a bending rod in a circumferential array; The transmission unit is arranged at the bottom of the dyeing tank and cooperates with the liquid stirring rod. The transmission unit controls the liquid stirring rod to rotate inside the sleeve.
2. A loose hair dyeing device according to claim 1, characterized in that: One end of the yarn jar is clamped with a blocking plate, and the other end is provided with a bottom plate, and the bottom plate is clamped with the sleeve column.
3. A loose hair dyeing device according to claim 1, characterized in that: The liquid stirring rod is provided with a spiral blade matched with the bending rod.
4. A loose hair dyeing device according to claim 1, characterized in that: A first support plate and a second support plate are sequentially arranged in the dyeing tank. The first support plate is used to support the yarn tank. A water outlet trough facing the second support plate is provided on the first support plate. The second support plate cooperates with the liquid stirring rod.
5. A loose hair dyeing device according to claim 4, characterized in that: A rotating drum is provided at the axis of the second support plate, and the rotating drum cooperates with the liquid stirring rod; The second supporting plate is provided with a storage box having a placement slot, a wire-removing plate cooperating with the rotating drum is slidably provided in the placement slot, and a spring is provided between the wire-removing plate and the placement slot.
6. A loose hair dyeing device according to claim 5, characterized in that: The delineating plate is provided with a second groove, the second groove is provided with a conical block, and the rotating drum is provided with a first groove matched with the second groove.
7. A loose hair dyeing device according to claim 6, characterized in that: Baffles are symmetrically arranged in the storage box.
8. The loose hair dyeing device according to claim 1, characterized in that: The transmission unit includes a box body and a motor arranged on the box body. The output end of the motor is provided with a first bevel gear, and the box body is provided with a second bevel gear matched with the stirring rod. The first bevel gear is meshed with the second bevel gear.
9. The loose hair dyeing device according to claim 1, characterized in that: A connecting rod is rotatably provided on the dyeing tank, one end of the connecting rod is matched with the cover plate, and a rotating seat is provided on the other end thereof. A cylinder is provided on the dyeing tank and matched with the rotating seat.
10. The loose hair dyeing device according to claim 9, characterized in that: The cover plate is provided with clamping blocks in a circumferential array, and the clamping blocks are engaged with the dyeing tank.