Movable ALC wallboard seam grouting machine

Abstract

The utility model provides a movable ALC wallboard seam grouting machine, which relates to the technical field of grouting equipment, and comprises a mortar barrel and a connecting frame, the mortar barrel is connected with a moving device, and the moving device is provided with supporting wheels; an injection molding mechanism is arranged at the top of the mortar barrel, and a grouting pipe is connected to a discharge hole in the bottom end; the connecting frame comprises a base, the base is detachably connected with the mortar barrel, and a heating assembly is arranged in the base; a vibration assembly is arranged in the base; the mortar barrel shell is provided with an observation window made of transparent materials. The utility model has the beneficial effects of reasonable design, simple structure, safety and reliability, quickness and convenience in installation, turnover use, improvement of field mortar plumpness qualification rate and visual inspection, and effective improvement of wall surface and top surface cracks caused by wall sinking due to improper field process construction.

Description

Technical Field

[0001] The utility model relates to the technical field of grouting equipment, in particular to a mobile ALC wall panel seam grouting machine. Background Art

[0002] As the country continues to strengthen its policies on energy conservation, emission reduction, and the protection of green mountains and clear waters, more and more enterprises and institutions are implementing the work philosophy of "reducing costs and increasing efficiency." The common goal is to achieve effective breakthroughs in "reducing costs and increasing efficiency" through subtle and routine measures. By implementing fully prefabricated construction on construction sites, achieving standardized operations and mass production, and addressing these issues, the construction industry meets the development requirements of a circular economy and a resource-saving society, reduces total building energy consumption, and alleviates the contradiction between energy supply and demand. This has significant social significance from the perspectives of environmental protection, reduced transportation costs, and increased turnover.

[0003] During current construction, pre-screed mortar must be applied to the panel surface or the bottom of the wallboard. This can lead to insufficient mortar fill and premature mortar shedding during installation, polluting the construction environment and increasing mortar waste. After installation, workers must re-screw and close the gaps, resulting in significant labor waste and inability to guarantee mortar fill. This involves numerous construction steps, limited material loss, and significant costs, making it impossible to achieve the clean, standardized, and low-carbon requirements of modern chemical engineering.

[0004] Several existing solutions have the following problems:

[0005] While existing mortar injection guns are compact and convenient, they require grouting from a bucket each time. This small amount of material can easily contaminate the site and surrounding wall gaps with adhesive from the gun's muzzle during repeated grouting. The mortar in the bucket evaporates quickly, leading to wasted material that cannot be recycled. Construction requires numerous tools and significant investment in manpower and resources. Furthermore, existing grouting equipment struggles to ensure the fullness of the mortar during application, impacting construction quality. Furthermore, over extended periods, mortar can easily settle, leading to uneven grouting and negatively impacting construction quality.

[0006] How to solve the above technical problems is the subject faced by this utility model. Utility Model Content

[0007] In order to solve the shortcomings of the existing technology, the utility model provides a mobile ALC wall panel grouting machine with reasonable design, simple structure, safety and reliability, quick and convenient installation, and turnover use, which improves the on-site mortar fullness qualification rate and visual inspection, and effectively improves the wall and top cracks caused by wall subsidence due to inadequate construction process on site.

[0008] The technical solution adopted by the utility model to solve the technical problem is as follows: the utility model provides a mobile ALC wall panel joint grouting machine, comprising a mortar bucket and a connecting frame, the mortar bucket is connected to a moving device, and the moving device is provided with supporting wheels;

[0009] The top of the mortar barrel is provided with an injection and pressure mechanism, and the discharge port at the bottom is connected with a grouting pipe;

[0010] The connecting frame includes a base, the base is detachably connected to the mortar bucket, and a heating component is arranged in the base;

[0011] A vibration component is provided in the base;

[0012] The outer shell of the mortar barrel is provided with an observation window made of a transparent material.

[0013] The connecting frame includes a retractable handle fixedly connected to the base, wherein the retractable handle is fixedly connected to one side of the base and has a length greater than the height of the mortar bucket;

[0014] The rod body of the retractable handle is a retractable rod.

[0015] A plurality of support legs are fixedly connected to the bottom surface of the base, and the support legs are connected to the support wheels.

[0016] A detachable sealing cover is connected to the top of the mortar barrel, and the injection and pressing mechanism is provided on the sealing cover;

[0017] The injection mechanism includes a pressure cylinder connected to the sealing cover, the pressure cylinder is connected to the interior of the mortar barrel, the pressure cylinder is slidably connected to a piston rod, and a handle is provided on the top end of the piston rod.

[0018] The bottom of the mortar bucket is funnel-shaped, and a circular through hole is opened in the middle of the base plate, and the funnel-shaped bottom of the mortar bucket passes through the circular through hole;

[0019] The base includes a cylindrical guard plate located on the top of the bottom plate, and a heating wire is arranged inside the guard plate. The heating component includes a temperature controller, and the temperature controller is located inside the base and connected to a control panel.

[0020] A plurality of triangular buffer plates are connected between the bottom plate and the guard plate, and buffer pads are provided at the oblique edges of the buffer plates, and the buffer pads fit in the funnel-shaped portion of the mortar bucket;

[0021] The vibration assembly includes a small vibration motor, and the small vibration motor is located on the base bottom plate and the buffer plate;

[0022] The small vibration motor is connected to a vibration frequency regulator and a control panel.

[0023] The heating component and the vibration component are both connected to a power source, and the power source is located inside the base.

[0024] A scale is provided longitudinally outside the observation window;

[0025] The inner surface of the observation window is coated with a silicone resin coating.

[0026] A valve is provided at the output end of the grouting pipe.

[0027] The mortar bucket is made of stainless steel.

[0028] The beneficial effects of the utility model are:

[0029] 1. The vehicle body of this utility model is constructed of a strong steel material, which resists deformation during storage, transportation, and use, ensuring the stability and durability of the equipment. The mortar bucket is made of stainless steel or rust-resistant material and is connected to the vehicle body in a split-type design, making it easy to disassemble and install, allowing for long-term use and extending the service life of the equipment. All components are detachable, making assembly easy and facilitating subsequent repair, maintenance, and replacement, enhancing the equipment's ease of maintenance and cost-effectiveness.

[0030] 2. When using this utility model, the grouting pressure is controlled by personnel. Low pressure is less likely to cause deformation of the barrel, ensuring the safety and reliability of the equipment. The pressure within the mortar barrel is stable, and there is no excess mortar overflow. This saves materials, reduces work surface contamination, and effectively improves construction quality. The heating and vibration components installed at the bottom of the mortar barrel ensure that the mortar maintains an appropriate temperature and uniformity, prevents mortar sedimentation, and ensures the mortar is full and uniform during construction.

[0031] 3. The transparent observation window features a vertical scale and a silicone coating on the inside to prevent mortar from sticking, ensuring a clean viewing window and enabling real-time monitoring of mortar usage, further improving construction efficiency. A heating and vibration assembly at the bottom also allows the mortar to fall, preventing it from sticking to the inside of the observation window. After construction, any remaining material in the mortar bucket can be easily cleaned, significantly improving construction efficiency and reducing material waste and environmental pollution.

[0032] 4. The entire operation process is convenient. Workers working at heights do not need to repeatedly climb, and they can remain in their original position, reducing safety hazards. Any spilled mortar adhesive can be sealed and plastered, reducing material loss. The equipment's excellent tightness allows for quick and efficient assembly, disassembly, transportation, and turnover, saving construction costs and social resources. The grouting machine is not only suitable for grouting wall panel gaps, but also for various similar processes. The grouting hose can be replaced according to different materials, saving both manpower and electricity, expanding the equipment's scope of application and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model Figure 1 .

[0034] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model Figure 1 .

[0035] Figure 3 It is a schematic diagram of the three-dimensional structure of the base of the utility model.

[0036] Among them, the figures are marked as: 1. Mortar bucket; 101. Sealing cover; 2. Support wheel; 201. Support leg; 3. Pressure cylinder; 301. Piston rod; 302. Handle; 4. Observation window; 5. Grouting pipe; 6. Base; 601. Bottom plate; 602. Guard plate; 603. Buffer plate; 604. Circular through hole; 7. Retractable handle; 8. Control panel. DETAILED DESCRIPTION

[0037] In order to clearly illustrate the technical features of this solution, this solution is described below through specific implementation methods.

[0038] See also Figures 1 to 3 As shown, this embodiment is a mobile ALC wall panel joint grouting machine, including a mortar bucket 1 and a connecting frame. The mortar bucket 1 is made of stainless steel. The connecting frame includes a retractable handle 7 fixedly connected to the base 6. The retractable handle 7 is fixedly connected to one side of the base 6 and its length is greater than the height of the mortar bucket 1. The rod body of the retractable handle 7 is a retractable rod.

[0039] An injection and pressing mechanism is provided on the top of the mortar bucket 1. A detachable sealing cover 101 is connected to the top of the mortar bucket 1. The sealing cover 101 is provided with an injection and pressing mechanism. The injection and pressing mechanism includes a pressure cylinder 3 connected to the sealing cover 101. The pressure cylinder 3 is connected to the interior of the mortar bucket 1. The pressure cylinder 3 is slidably connected to a piston rod 301. A handle 302 is provided on the top of the piston rod 301.

[0040] The bottom outlet is connected to a grouting pipe 5, and a valve is provided at the output end of the grouting pipe 5.

[0041] The connecting frame includes a base 6, which is detachably connected to the mortar bucket 1. A heating component is provided in the base 6. The bottom of the mortar bucket 1 is funnel-shaped. A circular through hole 604 is provided in the middle of the bottom plate 601 of the base 6. The funnel-shaped bottom of the mortar bucket 1 passes through the circular through hole 604. The base 6 includes a cylindrical guard plate 602 located on the top of the bottom plate. A heating wire is provided inside the guard plate 602. The heating component includes a temperature controller, which is located inside the base 6 and is connected to a control panel 8.

[0042] A vibration component is provided in the base 6, and several triangular buffer plates 603 are connected between the bottom plate 601 and the guard plate 602. Buffer pads are provided at the oblique edges of the buffer plates 603, and the buffer pads fit the funnel-shaped part of the mortar bucket 1. The vibration component includes a small vibration motor, which is located on the bottom plate 601 and the buffer plate 603 of the base 6. The small vibration motor is connected to a vibration frequency regulator and a control panel 8. The heating component and the vibration component are both connected to a power supply, which is located inside the base 6.

[0043] The outer shell of the mortar barrel 1 is provided with an observation window 4 made of a transparent material. A scale is provided on the outside of the observation window 4 in the longitudinal direction, and the inner surface of the observation window 4 is coated with a silicone resin coating.

[0044] The mortar bucket 1 is connected to a moving device, which is provided with support wheels 2 . A plurality of support legs 201 are fixedly connected to the bottom surface of the base 6 , and the support legs 201 are connected to the support wheels 2 .

[0045] When the present invention is actually used: the grouting machine of the present invention is stored in a split type and can be quickly assembled before construction. The worker pushes it to the on-site operation area by retracting the handle 7. The grouting pipe 5 is quickly replaced according to the on-site floor height. The stainless steel mortar bucket 1 replaces the conventional material mixing bucket to complete the on-site mixing. Two people jointly complete the operation of the wall panel grouting machine. The No. 1 operator pushes the injection pressure mechanism handle 302 to control the pressure and speed in the bucket. The No. 2 operator operates the grouting pipe 5 valve at the bottom or top of the wall panel and observes the fullness of the grouting in the gap. The No. 1 operator replenishes and mixes the mortar adhesive in the bucket.

[0046] The technical features not described in the present invention can be realized by or by adopting the existing technology, and will not be described in detail here. Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention should also fall within the scope of protection of the present invention.

Claims

1. A mobile ALC wall panel joint grouting machine, characterized in that: It comprises a mortar bucket (1) and a connecting frame, wherein the mortar bucket (1) is connected to a moving device, and the moving device is provided with supporting wheels (2); The top of the mortar barrel (1) is provided with an injection and pressure mechanism, and the discharge port at the bottom is connected to a grouting pipe (5); The connecting frame comprises a base (6), the base (6) is detachably connected to the mortar bucket (1), and a heating component is provided in the base (6); A vibration component is provided in the base (6); The outer shell of the mortar barrel (1) is provided with an observation window (4) made of a transparent material.

2. The mobile ALC wall panel joint grouting machine according to claim 1 is characterized in that: The connecting frame comprises a retractable handle (7) fixedly connected to the base (6), the retractable handle (7) being fixedly connected to one side of the base (6) and having a length greater than the height of the mortar bucket (1); The rod body of the retractable handle (7) is a retractable rod.

3. The mobile ALC wall panel joint grouting machine according to claim 2 is characterized in that: A plurality of support legs (201) are fixedly connected to the bottom surface of the base (6), and the support legs (201) are connected to the support wheels (2).

4. The mobile ALC wall panel joint grouting machine according to claim 1, characterized in that: A detachable sealing cover (101) is connected to the top of the mortar barrel (1), and the injection mechanism is provided on the sealing cover (101); The injection mechanism comprises a pressure cylinder (3) connected to the sealing cover (101), the pressure cylinder (3) being connected to the interior of the mortar barrel (1), the pressure cylinder (3) being slidably connected to a piston rod (301), and a handle (302) being provided at the top end of the piston rod (301).

5. The mobile ALC wall panel joint grouting machine according to claim 1 is characterized in that: The bottom of the mortar barrel (1) is funnel-shaped, and a circular through hole (604) is provided in the middle of the bottom plate (601) of the base (6), and the funnel-shaped bottom of the mortar barrel (1) passes through the circular through hole (604); The base (6) comprises a cylindrical guard plate (602) located on the top of the bottom plate, a heating wire is arranged inside the guard plate (602), and the heating component comprises a temperature controller, which is located inside the base (6) and connected to a control panel (8).

6. The mobile ALC wall panel joint grouting machine according to claim 5, characterized in that: A plurality of triangular buffer plates (603) are connected between the bottom plate (601) and the guard plate (602), and buffer pads are provided at the oblique edges of the buffer plates (603), and the buffer pads fit the funnel-shaped portion of the mortar bucket (1); The vibration assembly includes a small vibration motor, and the small vibration motor is located on the bottom plate (601) of the base (6) and the buffer plate (603); The small vibration motor is connected to a vibration frequency regulator and a control panel (8).

7. The mobile ALC wall panel joint grouting machine according to claim 6, characterized in that: The heating component and the vibration component are both connected to a power source, and the power source is located inside the base (6).

8. The mobile ALC wall panel joint grouting machine according to claim 1, characterized in that: The observation window (4) is provided with a scale longitudinally outside; The inner surface of the observation window (4) is coated with a silicone resin coating.

9. The mobile ALC wall panel joint grouting machine according to claim 1, characterized in that: A valve is provided at the output end of the grouting pipe (5).

10. The mobile ALC wall panel joint grouting machine according to claim 1, characterized in that: The mortar barrel (1) is made of stainless steel.

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