Rapid slurry discharging device
By designing a rapid slurry discharge device and utilizing a spiral blade and motor-driven mud discharge pipe system, the problems of mud backflow and ground scattering are solved, efficient mud collection and rapid discharge are achieved, and drilling efficiency and operational convenience are improved.
Patent Information
- Application Number
- CN202422582174.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-10-25
AI Technical Summary
The mud brought out by the existing pile driver drill rod during the advance and retreat process cannot be discharged in time, resulting in mud backflow affecting drilling efficiency. The mud is scattered on the ground, making the ground soft, reducing the convenience of equipment operation and manual activities.
A rapid slurry discharge device is designed, including a frame, first and second mud discharge pipes, a stirring shaft and a slurry receiving plate. The device is driven by rotating spiral blades and a motor to achieve rapid collection and discharge of mud, preventing the mud from scattering on the ground. A slurry receiving chamber is formed by using a lifting cylinder and a slurry receiving plate to collect the mud, and the number of mud discharge ports is increased to improve the discharge efficiency.
It effectively prevents mud from scattering on the ground, improves the mud discharge efficiency, keeps the operating ground dry, facilitates equipment operation and manual activities, and at the same time improves the mud discharge speed and efficiency.
Smart Images
Figure CN223330530U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pile drivers, in particular to a rapid slurry discharge device. Background Art
[0002] The drill rod of the pile driver will bring out mud during the repeated forward and backward movement. The mud needs to be discharged in time, otherwise the mud and sand brought out by the drill rod will not be able to separate from the drill rod in time, and the mud will return to the borehole again with the feed of the drill rod, affecting the discharge of mud and drilling efficiency.
[0003] The slurry discharge device mainly includes a frame, a mud discharge pipe, and a stirring shaft. The mud discharge pipe is generally set on an outer end surface of the frame, and the fixed end of the mud discharge pipe passes through the frame to form a mud inlet. The stirring shaft is located on both sides of the drill hole and is rotated parallel to the mud discharge pipe on the frame. The stirring blades set on the stirring shaft break up the large pieces of mud brought out by the drill rod and push them into the mud discharge pipe, making it easier for the mud to be discharged along the mud discharge pipe. At present, the frame of the slurry discharge device is directly inserted into the ground. The discharged mud water will spread through the frame to the surrounding ground, making the ground soft and muddy, which is not conducive to equipment operation and manual activities. At the same time, the dehydrated mud has poor fluidity, which reduces the mud discharge efficiency.
[0004] This case arises in order to solve the above problems. Utility Model Content
[0005] Therefore, in response to the above problems, the present invention proposes a rapid mud discharge device that avoids mud dehydration and improves mud discharge efficiency.
[0006] In order to solve the above technical problems, the solution adopted by the present invention is: a rapid slurry discharge device, including a frame, a first mud discharge pipe, and a stirring shaft, the first mud discharge pipe is located on the outer wall of the frame and is fixed to the frame, the fixed end of the first mud discharge pipe passes through the frame to form a first mud discharge port, at least one mud discharge interface is provided on the free end of the first mud discharge pipe, a rotating shaft is provided for rotating in the first mud discharge pipe, a first spiral blade is wound around the rotating shaft, a first rotating drive member for driving the rotating shaft to rotate is provided on the free end of the first mud discharge pipe, and the stirring shaft is rotatably provided on the On both sides of the inside of the frame, stirring blades are evenly distributed on the stirring shaft, and a second rotating drive member for driving the stirring shaft to rotate is provided on the outside of the frame. A slurry receiving plate is provided inside below the stirring shaft to isolate the mud discharged from drilling from the ground. The circumference of the slurry receiving plate is tightly welded to the inner wall of the frame, and an installation opening is provided on the slurry receiving plate at the external drilling position. A lifting cylinder for the drill rod to pass through and forming a height difference with the slurry receiving plate is fixed in the installation opening, and a slurry receiving cavity for receiving mud falling off the external drill rod is formed between the lifting cylinder, the slurry receiving plate and the frame.
[0007] A further improvement is that: second mud discharge pipes parallel to the first mud discharge pipe are fixedly provided on the outer wall of the frame on both sides of the first mud discharge pipe, and the fixed port of the second mud discharge pipe extends through the frame to form a second mud discharge port. One end of the stirring shaft is rotatably provided on the inner wall of the frame, and the other end is passed through the inside of the second mud discharge pipe and rotatably provided on the free end surface of the second mud discharge pipe. A second rotating drive member for driving the stirring shaft to rotate is provided on the free end of the second mud discharge pipe, and a connecting pipe is provided between the free end side wall of the second mud discharge pipe and the side wall of the first mud discharge pipe to allow the mud in the second mud discharge pipe to enter the first mud discharge pipe for unified discharge.
[0008] A further improvement is that: a second spiral blade is fixedly wound around the surface of the stirring shaft located inside the second mud discharge pipe to accelerate the flow of mud in the second mud discharge pipe.
[0009] A further improvement is that: the surface of the stirring shaft located inside the frame is wound with a third spiral blade for pushing the mud in the slurry receiving cavity toward the first mud discharge port and the second mud discharge port.
[0010] A further improvement is that one or two groups of opposite sides of the slurry receiving plate are horizontally extended and integrally provided with one or two positioning lugs for positioning the slurry receiving plate before welding, and the frame body is provided with a positioning opening from the lower end surface for the positioning lugs to be embedded in the positioning position of the slurry receiving plate.
[0011] A further improvement is that a U-shaped mounting plate is provided on the inner wall of the frame at the first mud discharge port, the two free ends of the U-shaped mounting plate are fixedly provided on the inner wall of the frame, the interior of the U-shaped mounting plate is a channel passing through in a direction perpendicular to the stirring axis, and one end of the rotating shaft is rotatably provided at the bottom of the U-shaped mounting plate.
[0012] A further improvement is that: the outer wall of the frame is respectively fixed with hanging ears at the four corners for hanging with the external pile driver base.
[0013] A further improvement is that: the first rotating drive member is a first motor, the housing of the first motor is fixedly arranged on the free end of the first mud discharge pipe, and the rotating shaft is fixedly connected to the rotating shaft of the first motor.
[0014] A further improvement is that the second rotating drive member is a second motor, the housing of the second motor is fixedly arranged on the free end of the second mud discharge pipe, and the stirring shaft is fixedly connected to the rotating shaft of the second motor.
[0015] By adopting the above technical solution, the beneficial effects of the utility model are:
[0016] In this case, a lifting cylinder and a slurry receiving plate are provided. A slurry receiving chamber for receiving mud falling off the external drill pipe is formed between the lifting cylinder, the slurry receiving plate and the frame. The lifting cylinder lifts the mud discharged from the drill pipe and scatters the mud on the slurry receiving plate instead of directly scattering it on the ground. This prevents water from spreading to the surrounding areas through the frame, is conducive to maintaining the dryness of the operating ground, and is convenient for equipment operation and manual activities. At the same time, the mud will not be dehydrated, which is conducive to the mud quickly entering the mud discharge pipe, thereby improving the mud discharge efficiency.
[0017] A further beneficial effect is that the second row of mud pipes provided in this case increases the number of mud discharge ports, which is conducive to the rapid discharge of mud, and the central axis of the second row of mud ports coincides with the central axis of the stirring shaft, so that the mud can directly enter the second row of mud ports under the stirring blades, avoiding mud accumulation in the corners of the frame and improving the mud discharge efficiency.
[0018] A further beneficial effect is that the second spiral blades provided on the surface of the stirring shaft inside the second mud discharge pipe accelerate the mud discharge by utilizing the rotational force of the second rotary drive member, thereby improving the mud discharge efficiency.
[0019] A further beneficial effect is that the positioning lugs provided on the edge of the slurry plate and the positioning openings provided on the frame allow the slurry plate to be placed directly on the frame when the frame is placed upside down without the need for manual support, which is beneficial to improving welding efficiency and at the same time can improve the horizontal accuracy of the slurry plate after welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of a rapid pulp discharge device according to an embodiment of the present utility model.
[0021] Figure 2 It is a schematic top view of the structure of a rapid pulp discharge device according to an embodiment of the present utility model.
[0022] Figure 3 It is a schematic diagram of the structure of a rapid pulp discharge device in an embodiment of the utility model when viewed from above.
[0023] Figure 4 yes Figure 2 Schematic diagram of the cross-sectional structure along line AA.
[0024] Figure 5 yes Figure 2 A magnified view of the local structure at point B in the middle. DETAILED DESCRIPTION
[0025] The present invention will now be further described with reference to the accompanying drawings and specific embodiments.
[0026] refer to Figures 1 to 5The embodiment of the present invention discloses a rapid slurry discharge device, including a frame 10, a first mud discharge pipe 11, and a stirring shaft 12. The outer wall of the frame 10 is respectively welded and fixed with lifting ears 13 for lifting to the external pile driver base at four corners.
[0027] The first mud discharge pipe 11 is located on the outer wall of the frame 10 and is fixed on the frame 10. The fixed end of the first mud discharge pipe 11 passes through the frame 10 to form a first mud discharge port 14. Two mud discharge interfaces 15 are provided on the free end of the first mud discharge pipe 11. A rotating shaft 16 is provided for rotation in the first mud discharge pipe 11. A U-shaped mounting plate 17 is provided on the inner wall of the frame 10 at the first mud discharge port 14. The two free ends of the U-shaped mounting plate 17 are welded and fixed on the inner wall of the frame 10. The U-shaped mounting plate The interior of 17 is a channel 18 that passes through in a direction perpendicular to the stirring shaft 12. One end of the rotating shaft 16 is rotatably arranged at the bottom of the U-shaped mounting plate 17. A first spiral blade 19 is welded and wound around the rotating shaft 16. A first rotating driving member for driving the rotating shaft 16 to rotate is provided on the free end of the first mud discharge pipe 11. The first rotating driving member is a first motor 20. The housing of the first motor 20 is fixedly arranged on the free end of the first mud discharge pipe 11, and the rotating shaft 16 is fixedly connected to the rotating shaft 16 of the first motor 20.
[0028] The stirring shaft 12 is rotatably arranged on both sides of the interior of the frame 10, and stirring blades 25 are evenly distributed and welded on the stirring shaft 12. A slurry plate 21 is provided inside below the stirring shaft 12 to isolate the mud discharged from drilling from the ground and prevent the mud from dehydration. One or two groups of opposite sides of the slurry plate 21 are horizontally extended and integrally provided with one or two positioning lugs 22 for positioning the slurry plate 21 before welding to improve welding efficiency and accuracy. The frame 10 is provided with a positioning opening 23 from the lower end surface for the positioning lug 22 to be embedded in the position of the positioning slurry plate 21, and the periphery of the slurry plate 21 is tightly welded to the inner wall of the frame 10. The slurry receiving plate 21 is provided with an installation opening at the external drilling position, and a lifting cylinder 24 for the drill rod to pass through and forming a height difference with the slurry receiving plate 21 is welded and fixed in the installation opening. A slurry receiving cavity for receiving slurry falling off the external drill rod is formed between the lifting cylinder 24, the slurry receiving plate 21 and the frame 10.
[0029] On the outer wall of the frame 10, second mud discharge pipes 26 are fixedly provided on both sides of the first mud discharge pipe 11, parallel to the first mud discharge pipe 11. The fixed end of the second mud discharge pipe 26 extends through the frame 10 to form a second mud discharge port 27. One end of the stirring shaft 12 is rotatably provided on the inner wall of the frame 10, and the other end is provided inside the second mud discharge pipe 26 and rotatably provided on the free end surface of the second mud discharge pipe 26. The free end of the second mud discharge pipe 26 is provided with a second rotating drive member for driving the stirring shaft 12 to rotate. The second rotating drive member is a second motor 28. The housing of the second motor 28 is fixedly provided on the free end of the second mud discharge pipe 26. The stirring shaft 12 is fixedly connected to the rotating shaft 16 of the second motor 28. The free end side wall of the second mud discharge pipe 26 is tightly connected to the side wall of the first mud discharge pipe 11, and a connecting pipe 29 is provided to allow the mud in the second mud discharge pipe 26 to enter the first mud discharge pipe 11 for unified discharge. The stirring shaft 12 is welded and fixedly mounted on the surface inside the second mud discharge pipe 26 with a second spiral blade 30 that accelerates the flow of mud in the second mud discharge pipe 26. The stirring shaft 12 is welded and fixedly mounted on the surface inside the frame 10 with a third spiral blade 31 that pushes the mud in the slurry receiving chamber toward the first mud discharge port 14 and the second mud discharge port 27.
[0030] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which shall fall within the scope of the present invention to be protected. The scope of protection claimed in the present invention is defined by the attached claims and their equivalents.
Claims
1. A rapid slurry discharge device, comprising a frame, a first mud discharge pipe, and a stirring shaft, wherein the first mud discharge pipe is located on the outer wall of the frame and is fixed to the frame, the fixed end of the first mud discharge pipe passes through the frame to form a first mud discharge port, at least one mud discharge interface is provided on the free end of the first mud discharge pipe, a rotating shaft is rotatably provided in the first mud discharge pipe, a first spiral blade is wound around the rotating shaft, a first rotating drive member for driving the rotating shaft to rotate is provided on the free end of the first mud discharge pipe, the stirring shaft is rotatably provided on both sides of the interior of the frame, stirring blades are evenly distributed on the stirring shaft, and a second rotating drive member for driving the stirring shaft to rotate is provided outside the frame, characterized in that: A slurry receiving plate is provided inside the well below the stirring shaft to isolate the mud discharged from drilling from the ground. The periphery of the slurry receiving plate is tightly welded to the inner wall of the frame. A mounting opening is provided on the slurry receiving plate at the position of the external drilling hole. A lifting cylinder for the drill rod to pass through and forming a height difference with the slurry receiving plate is fixed in the mounting opening. A slurry receiving cavity for receiving mud falling off the external drill rod is formed between the lifting cylinder, the slurry receiving plate and the frame.
2. A rapid pulp discharge device according to claim 1, characterized in that: On the outer wall of the frame, second mud discharge pipes parallel to the first mud discharge pipe are fixedly arranged on both sides of the first mud discharge pipe, and the fixed port of the second mud discharge pipe extends through the frame to form a second mud discharge port. One end of the stirring shaft is rotatably set on the inner wall of the frame, and the other end is passed through the inside of the second mud discharge pipe and rotatably set on the free end surface of the second mud discharge pipe. The free end of the second mud discharge pipe is provided with a second rotating drive member for driving the stirring shaft to rotate, and the free end side wall of the second mud discharge pipe is tightly connected with the side wall of the first mud discharge pipe, and a connecting pipe is provided to allow the mud in the second mud discharge pipe to enter the first mud discharge pipe for unified discharge.
3. A rapid pulp discharge device according to claim 2, characterized in that: The stirring shaft is located on the surface of the second mud discharge pipe and is fixedly provided with a second spiral blade which accelerates the flow of mud in the second mud discharge pipe.
4. A rapid pulp discharge device according to claim 2 or 3, characterized in that: The surface of the stirring shaft located inside the frame is wound with a third spiral blade for pushing the mud in the slurry receiving cavity toward the first mud discharge port and the second mud discharge port.
5. A rapid pulp discharge device according to any one of claims 1 to 3, characterized in that: One or two groups of opposite sides of the slurry plate are horizontally extended and integrally provided with one or two positioning lugs for positioning the slurry plate before welding. The frame body is upwardly provided with a positioning opening from the lower end surface for the positioning lugs to be embedded in the positioning position of the slurry plate.
6. A rapid pulp discharge device according to any one of claims 1 to 3, characterized in that: A U-shaped mounting plate is provided on the inner wall of the frame at the first mud discharge port, and the two free ends of the U-shaped mounting plate are fixedly provided on the inner wall of the frame. The interior of the U-shaped mounting plate is a channel passing through in a direction perpendicular to the stirring axis, and one end of the rotating shaft is rotatably provided at the bottom of the U-shaped mounting plate.
7. A rapid pulp discharge device according to any one of claims 1 to 3, characterized in that: The outer wall of the frame is respectively fixed with hanging ears at four corners for hanging with an external pile driver base.
8. A rapid pulp discharge device according to any one of claims 1 to 3, characterized in that: The first rotating driving member is a first motor, the housing of the first motor is fixedly arranged on the free end of the first mud discharge pipe, and the rotating shaft is fixedly connected to the rotating shaft of the first motor.
9. A rapid pulp discharge device according to claim 2 or 3, characterized in that: The second rotating driving member is a second motor, the housing of the second motor is fixedly arranged on the free end of the second mud discharge pipe, and the stirring shaft is fixedly connected to the rotating shaft of the second motor.