Kiln capable of preventing material nodules
By setting crushing components and feeding components in the kiln, the problem of material agglomeration caused by uneven particle size of raw materials is solved, the raw materials are evenly heated and the effect of preventing material agglomeration is achieved, and the practicality of the kiln is improved.
Patent Information
- Application Number
- CN202422554504.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-10-22
AI Technical Summary
When existing kilns are used, the uneven particle size of the raw materials leads to uneven local reactions, increases the risk of agglomeration, and is not practical enough.
By setting up crushing components and feeding components, including crushing box, crushing roller, screen and feeding pipe, uniform crushing of raw materials and regular and uniform feeding of raw materials are achieved, and moisture is removed by electric heating wire to prevent the formation of material nodules.
The raw material particle size is uniform, the occurrence of agglomeration is prevented, and the practicality and efficiency of the kiln are improved.
Smart Images
Figure CN223332142U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of kilns, in particular to a kiln with anti-lump function. Background Art
[0002] A kiln is a type of thermal equipment used to fire ceramics, bricks, glass, and metallurgical products. Based on their use, they can be categorized into: ceramic kilns: used to fire various ceramic products such as porcelain, pottery, and bricks; glass kilns: used to produce glass products such as flat glass, glass bottles and cans, and fiberglass; metallurgical kilns: used to smelt metals such as steel and non-ferrous metals; and chemical kilns: used to produce chemical products such as cement, lime, and calcium carbide.
[0003] The existing patent CN218478666U discloses a glass kiln, which belongs to the technical field of glass kilns. The utility model includes a melting pool surrounded by multiple side walls and a heating device for heating. A feeding port is provided on the side wall. A baffle is provided in the melting pool near the feeding port. A plurality of material holes are provided on the baffle. A flame spray gun with a variable angle is provided at the position of the baffle to heat the glass powder at the baffle to a molten state. The glass kiln provided by the utility model can effectively avoid the problem that when new glass powder is continuously added to the feeding port, the glass powder forms a pile due to insufficient combustion, and the continuous accumulation of the pile may cause collapse. In addition, compared with the traditional glass kiln structure, the present glass kiln structure is provided with multiple glass powder heating devices, which increases the melting speed of the glass powder and solves the problem of unstable temperature in the furnace, thereby ensuring the quality of the glass.
[0004] Based on the search of the above patents and in combination with the kilns in the prior art, it was found that although the above kilns can heat and melt the raw materials when in use, the uneven particle size of the raw materials can easily lead to uneven local reactions, and the raw material addition is also not uniform, which will increase the risk of agglomeration and thus lead to insufficient practicality. Utility Model Content
[0005] The purpose of the utility model is to provide a kiln that is anti-agglomeration, so as to solve the problem that the existing kiln proposed in the above background technology can heat and melt the raw materials when in use, but the raw material particle size is not uniform, which easily leads to uneven local reaction, and the raw material addition is not uniform, all of which will increase the risk of agglomeration, thereby leading to the problem of insufficient practicality.
[0006] To achieve the above object, the utility model provides the following technical solution: a kiln with anti-caking material nodules, comprising a base and a kiln body, a feeding pipe fixedly connected to one side of the kiln body, a feeding component provided on the top of the feeding pipe, and a crushing component provided above the base;
[0007] The crushing component includes a crushing box, a driving shaft connected to both sides of the crushing box, a crushing roller fixedly connected to the outside of the driving shaft, a crushing blade fixedly connected to the outside of the crushing roller, a gear fixedly connected to the outside of one end of the driving shaft, a first motor fixedly connected to one end of one of the driving shafts, a screening box fixedly connected to the bottom of the crushing box, a screen provided in the screening box, and a beating component for screening the raw materials. The driving shaft is rotatably connected to the crushing box, and the two gears are meshed.
[0008] Preferably, the feeding component includes a drying box fixedly connected to the top of the feeding pipe, a horizontal plate fixedly connected to the inner wall of the drying box, a second motor fixedly connected to the bottom of the horizontal plate, a rotating shaft fixedly connected to the top of the second motor, a rotating disk fixedly connected to the top of the rotating shaft, a fixed disk fixedly connected to the inner wall of the drying box, a first discharge port respectively opened on both sides of the top of the fixed disk and a second discharge port opened on the top of the rotating disk, the rotating shaft is rotatably connected to the horizontal plate, and the bottom of the screening box is communicated with the top of the drying box.
[0009] Preferably, the knocking component includes a third motor fixedly connected to one side of the screening box, a fixed shaft fixedly connected to the output end of the third motor, a cam fixedly connected to the outside of the fixed shaft, chutes respectively opened on both sides of the screening box, sliders respectively fixedly connected to both sides of the screen, and a spring fixedly connected to the top of the slider, the slider is slidably connected to the chute, and the fixed shaft is rotatably connected to the screening box.
[0010] Preferably, an installation cavity is provided on the inner wall of the drying box, and a heating wire is fixedly connected to the bottom of the installation cavity.
[0011] Preferably, a fixing ring is fixedly connected to the outside of the drying box, and three legs arranged in a circumference are fixedly connected to the bottom of the fixing ring, and the legs are fixedly connected to the base.
[0012] Preferably, a baffle is inserted into one side of the screening box, and a first handle is fixedly connected to one side of the baffle.
[0013] Preferably, a cover plate is inserted into the top of the crushing box, and a second handle is fixedly connected to the top of the cover plate.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] 1. By setting up the base, kiln body, feeding pipe and crushing components, the first motor can rotate the driving shaft on the front of the shaft, which can then drive the gear and crushing roller to rotate. Another gear can make the other crushing roller rotate in the opposite direction, which can then drive the crushing blade to rotate in the opposite direction, so that the raw materials can be crushed. The raw materials can be screened by the screen to make the raw materials uniform in particle size, which can prevent the occurrence of material agglomeration, thereby greatly improving the practicality and efficiency of the device.
[0016] 2. By providing a feeding component, the second motor can drive the rotating shaft to rotate, and then drive the rotating disk to rotate. The rotation of the rotating disk can align the second feeding port with the first feeding port, so as to achieve uniform and timed feeding, and avoid excessive or insufficient feeding. At the same time, the heating wire can remove moisture from the raw materials, thereby further preventing the occurrence of material nodules, and further improving practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A schematic diagram of the three-dimensional structure provided by the utility model;
[0018] Figure 2 A front view provided for the present utility model;
[0019] Figure 3 The utility model provides Figure 2 A three-dimensional cross-section at AA in the middle;
[0020] Figure 4 The utility model provides Figure 3 Enlarged view of point B in the middle.
[0021] In the figure: 1. Base; 11. Kiln body; 12. Feeding pipe; 21. Crushing box; 22. Driving shaft; 23. Crushing roller; 24. Crushing blade; 25. Gear; 26. First motor; 27. Screening box; 28. Screen; 31. Drying box; 32. Horizontal plate; 33. Second motor; 34. Rotating shaft; 35. Rotating disk; 36. Fixed disk; 37. First discharge port; 38. Second discharge port; 41. Third motor; 42. Fixed shaft; 43. Cam; 44. Slide; 45. Slider; 46. Spring; 51. Mounting cavity; 52. Heating wire; 61. Fixed ring; 62. Support leg; 71. Baffle; 72. First handle; 81. Cover plate; 82. Second handle. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figure 1 、 Figure 2 、 Figure 3 as well as Figure 4The utility model provides a technical solution: a kiln with anti-caking material nodules, comprising a base 1 and a kiln body 11, a feeding pipe 12 fixedly connected to one side of the kiln body 11, a feeding component provided on the top of the feeding pipe 12, a crushing component provided above the base 1, the crushing component comprising a crushing box 21, a driving shaft 22 connected to both sides of the crushing box 21 respectively, a crushing roller 23 fixedly connected to the outer side of the driving shaft 22, a crushing blade 24 fixedly connected to the outer side of the crushing roller 23, a gear 25 fixedly connected to the outer side of one end of the driving shaft 22, a first motor 26 fixedly connected to one end of one of the driving shafts 22, and a screening box 27 fixedly connected to the bottom of the crushing box 21. , a screen 28 provided in the screening box 27 and a beating component for screening the raw materials, a drive shaft 22 is rotatably connected to the crushing box 21, two gears 25 are engaged, a first motor 26 is fixedly connected to the drive shaft 22 on the front of the crushing box 21, the first motor 26 can drive the drive shaft 22 on the front of the crushing box 21 to rotate, and then drive the gear 25 and the crushing roller 23 to rotate, and through another gear 25, the other crushing roller 23 can be rotated in the opposite direction, and then the crushing blade 24 can be rotated in the opposite direction, which can fully crush the raw materials input, ensure the uniformity of the raw materials, and prevent the occurrence of material nodules. The beating component includes a screen 28 provided in the screening box 27 and a beating component for screening the raw materials. A third motor 41 is fixedly connected to one side of the box 27, a fixed shaft 42 is fixedly connected to the output end of the third motor 41, a cam 43 is fixedly connected to the outside of the fixed shaft 42, chutes 44 are respectively provided on both sides of the screening box 27, sliders 45 are respectively fixedly connected to both sides of the screen 28, and a spring 46 is fixedly connected to the top of the slider 45, the slider 45 is slidably connected to the chute 44, the fixed shaft 42 is rotatably connected to the screening box 27, the third motor 41 can drive the fixed shaft 42 and the cam 43 to rotate, the cam 43 can repeatedly knock the screen 28, and the screen 28 can drive the slider 45 to move vertically, thereby squeezing the spring 46 to deform it, so as to achieve the desired effect. The spring 46 and the cam 43 can make the screen 28 vibrate repeatedly, which can facilitate the passage of raw materials and screen impurities in the raw materials. At the same time, it can prevent the screen 28 from being blocked, thereby ensuring screening efficiency. A baffle 71 is connected to one side of the screening box 27, and a first handle 72 is fixedly connected to one side of the baffle 71. The second handle 82 can drive the baffle 71 to move. When the baffle 71 is separated from the screening box 27, it is convenient to clean out impurities on the top of the screen 28. A cover plate 81 is connected to the top of the crushing box 21, and a second handle 82 is fixedly connected to the top of the cover plate 81. The second handle 82 can drive the cover plate 81 to move, so that the crushing box 21 can be opened or closed.
[0024] See also Figure 1 、 Figure 2 as well as Figure 3The feeding component includes a drying box 31 fixedly connected to the top of the feeding pipe 12, a horizontal plate 32 fixedly connected to the inner wall of the drying box 31, a second motor 33 fixedly connected to the bottom of the horizontal plate 32, a rotating shaft 34 fixedly connected to the top of the second motor 33, a rotating disk 35 fixedly connected to the top of the rotating shaft 34, a fixed disk 36 fixedly connected to the inner wall of the drying box 31, a first discharge port 37 respectively opened on both sides of the top of the fixed disk 36 and a second discharge port 38 opened on the top of the rotating disk 35, the rotating shaft 34 is rotatably connected to the horizontal plate 32, the bottom of the screening box 27 is connected to the top of the drying box 31, the rotating disk 35 is located at the top of the fixed disk 36, the rotating shaft 34 is rotatably connected to the fixed disk 36, the screened raw material falls to the top of the rotating disk 35, the second motor 33 can drive the rotating shaft 34 and the rotating disk 35 to rotate, and then So that the second discharge port 38 is aligned with the first discharge port 37 at regular intervals, the material can be discharged at regular intervals and evenly, so that the raw materials can be added to the kiln body 11 at regular intervals and evenly, thereby further preventing the occurrence of material nodules. An installation cavity 51 is provided on the inner wall of the drying box 31, and an electric heating wire 52 is fixedly connected to the bottom of the installation cavity 51. The electric heating wire 52 can generate heat when powered, thereby preheating the raw materials in the drying box 31 and evaporating the moisture, thereby further preventing the occurrence of material nodules. A fixing ring 61 is fixedly connected to the outside of the drying box 31, and three support legs 62 arranged in a circle are fixedly connected to the bottom of the fixing ring 61. The support legs 62 are fixedly connected to the base 1, and the support legs 62 can stably support and fix the drying box 31 to ensure the working stability of the drying box 31 and prevent the drying box 31 from tipping over.
[0025] Working principle: When working, start the first motor 26 and the third motor 41, the first motor 26 can drive the front drive shaft 22 to rotate, and then drive the crushing roller 23 and the gear 25 to rotate, and through another gear 25, the other crushing roller 23 can be driven to rotate in the opposite direction, and then the crushing blade 24 can be rotated in the opposite direction, and then the cover 81 is removed by using the second handle 82, and then the raw material is put between the two crushing rollers 23, and the crushing blade 24 rotates to crush the raw material, and the crushed raw material falls on the top of the screen 28, the third motor 41 can drive the fixed shaft 42 to rotate, and the rotation of the fixed shaft 42 can drive the cam 43 to rotate, and the rotation of the cam 43 can knock the screen 28, and the movement of the screen 28 can drive the slider 45 to move, and the movement of the slider 45 can make the spring The spring 46 is deformed, and the reset of the spring 46 can drive the screen 28 to reset. The screen 28 can vibrate repeatedly to ensure that the raw materials pass through and screen the impurities at the same time. The screened raw materials fall on the top of the rotating disk 35, and the heating wire 52 is energized. The heating wire 52 can remove the moisture in the raw materials, and the second motor 33 is started. The second motor 33 can drive the rotating shaft 34 to rotate, and the rotating shaft 34 can drive the rotating disk 35 to rotate. The rotation of the rotating disk 35 can make the second discharge port 38 and the first discharge port 37 aligned at a time, so that the raw materials can be added to the kiln body 11 at a time, and the material can be added at a time, so as to prevent the occurrence of material nodules. The above is the working process of the entire device, and the contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field.
[0026] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A kiln for preventing material agglomeration, comprising a base (1) and a kiln body (11), characterized in that: A feeding pipe (12) is fixedly connected to one side of the kiln body (11), a feeding component is provided on the top of the feeding pipe (12), and a crushing component is provided above the base (1); The crushing component comprises a crushing box (21), a driving shaft (22) respectively connected to both sides of the crushing box (21), a crushing roller (23) fixedly connected to the outside of the driving shaft (22), a crushing blade (24) fixedly connected to the outside of the crushing roller (23), a gear (25) fixedly connected to the outside of one end of the driving shaft (22), a first motor (26) fixedly connected to one end of one of the driving shafts (22), a screening box (27) fixedly connected to the bottom of the crushing box (21), a screen (28) arranged in the screening box (27), and a beating component for screening raw materials. The driving shaft (22) is rotatably connected to the crushing box (21), and the two gears (25) are meshed.
2. The kiln for preventing material buildup according to claim 1, characterized in that: The feeding component comprises a drying box (31) fixedly connected to the top of the feeding pipe (12), a transverse plate (32) fixedly connected to the inner wall of the drying box (31), a second motor (33) fixedly connected to the bottom of the transverse plate (32), a rotating shaft (34) fixedly connected to the top of the second motor (33), a rotating disk (35) fixedly connected to the top of the rotating shaft (34), a fixed disk (36) fixedly connected to the inner wall of the drying box (31), a first discharge port (37) respectively opened on both sides of the top of the fixed disk (36) and a second discharge port (38) opened on the top of the rotating disk (35), the rotating shaft (34) is rotatably connected to the transverse plate (32), and the bottom of the screening box (27) is connected to the top of the drying box (31).
3. The kiln for preventing material buildup according to claim 1, characterized in that: The knocking component comprises a third motor (41) fixedly connected to one side of the screening box (27), a fixed shaft (42) fixedly connected to the output end of the third motor (41), a cam (43) fixedly connected to the outside of the fixed shaft (42), chutes (44) respectively opened on both sides of the screening box (27), sliders (45) respectively fixedly connected to both sides of the screen (28) and a spring (46) fixedly connected to the top of the slider (45), the slider (45) is slidably connected to the chute (44), and the fixed shaft (42) is rotatably connected to the screening box (27).
4. The kiln for preventing material buildup according to claim 2, characterized in that: An installation cavity (51) is provided on the inner wall of the drying box (31), and a heating wire (52) is fixedly connected to the bottom of the installation cavity (51).
5. The kiln for preventing material buildup according to claim 2, characterized in that: A fixing ring (61) is fixedly connected to the outside of the drying box (31), and three circumferentially arranged supporting legs (62) are fixedly connected to the bottom of the fixing ring (61), and the supporting legs (62) are fixedly connected to the base (1).
6. The kiln for preventing material buildup according to claim 1, characterized in that: A baffle (71) is inserted into one side of the screening box (27), and a first handle (72) is fixedly connected to one side of the baffle (71).
7. The kiln for preventing material buildup according to claim 1, characterized in that: A cover plate (81) is inserted into the top of the crushing box (21), and a second handle (82) is fixedly connected to the top of the cover plate (81).