Planetary gear detection equipment

Abstract

The utility model belongs to the technical field of measurement and application of micro cycloidal-pin wheel planetary reducer accessories, and particularly discloses planetary gear detection equipment, which consists of a horizontal detection table, a PLC (programmable logic controller), a rotating platform assembly and a detection assembly. The planetary gear detection equipment has the beneficial effects that 1, rapid measurement of different planetary gears in semi-automatic research and development or production can be realized, and the practicability is high; 2, the first 3D camera and the second 3D camera are combined for use, secondary parameter scanning comparison of a single planetary gear is completed, and the measurement accuracy is improved; a combined design structure is adopted as a whole, assembly, disassembly, inspection and maintenance are convenient, and popularization is facilitated.

Description

Technical Field

[0001] The utility model belongs to the technical field of measurement application of micro-cycloid pinwheel planetary reducer accessories, and specifically relates to a planetary gear detection device, which is used for fast and accurate scanning and detection of planetary gears of micro-cycloid pinwheel planetary reducers of different sizes during research and development or production. Background Art

[0002] Traditionally, product component inspection during R&D or production processes is typically performed manually (using a three-coordinate measuring machine). This has low inspection efficiency and the possibility of large errors in inspection parameters.

[0003] In order to achieve efficient R&D and production, corresponding improvements are needed to improve detection efficiency and accuracy, such as the measurement of parameters such as the R angle, coaxiality and roundness of planetary gears.

[0004] Therefore, based on the above problems, the present invention provides a planetary gear detection device. Utility Model Content

[0005] Purpose of the utility model: The purpose of this utility model is to provide a planetary gear detection device to solve the technical problems existing in the background technology and improve the detection efficiency and accuracy of detection parameters in the research and development or production of planetary gears.

[0006] Technical solution: The utility model is a planetary gear detection device, which consists of a horizontal detection table, a PLC controller, a rotating platform assembly and a detection assembly; the rotating platform assembly includes bearing grooves and shaft mounting holes arranged on both sides of the horizontal detection table, bearings arranged in the bearing grooves, a motor frame arranged on the bottom surface of the horizontal detection table, a power motor arranged on the motor frame, a coupling arranged on the power motor, a vertical shaft installed in the horizontal detection table through the bearing and shaft mounting holes, and a circular discharge plate arranged at one end of the vertical shaft, one end of the vertical shaft is connected to the coupling; the detection assembly includes a setting A vertical L-shaped frame is provided on one end face of the horizontal inspection table, and a hydraulic cylinder slot is provided in one end of the vertical L-shaped frame, and a hydraulic cylinder rack is provided on the end face of one end of the vertical L-shaped frame and located above the hydraulic cylinder slot, and a vertical hydraulic cylinder installed on the hydraulic cylinder rack, and a screw rod is provided at one end of the vertical hydraulic cylinder, and a strip-shaped horizontal plate with through holes used in conjunction with the screw rod, and a screw nut for fixing the strip-shaped horizontal plate with through holes on the screw rod, and a first 3D camera and a second 3D camera are symmetrically provided on both end faces of the strip-shaped horizontal plate with through holes; wherein, the power motor, the vertical hydraulic cylinder, the first 3D camera, and the second 3D camera are respectively connected to the PLC controller.

[0007] In the present technical solution, the planetary gear detection device further includes a wear-resistant limiting sleeve which is arranged in the rotating shaft mounting hole and is used in conjunction with the vertical rotating shaft.

[0008] In the present technical solution, the planetary gear detection device further includes a plurality of planetary gear placement grooves arranged in the outer layer of one side of the circular discharge plate.

[0009] In the present technical solution, the planetary gear detection equipment also includes a circular limiting ring arranged on one side of the horizontal detection table and located on the outer layer of the bearing groove and used in conjunction with the circular discharge plate, a limiting convex ring arranged on the outer layer of the circular discharge plate, a circular discharge plate clamping groove arranged on the inner wall of the circular limiting ring, and a limiting groove arranged in the circular discharge plate clamping groove and used in conjunction with the limiting convex ring.

[0010] In the present technical solution, the planetary gear detection device further includes a ranging sensor arranged on one side of the strip-shaped horizontal plate with through holes and located between the first 3D camera and the second 3D camera; wherein the ranging sensor is connected to the PLC controller.

[0011] Compared with the existing technology, the beneficial effects of the planetary gear detection equipment of the utility model are: 1. It can realize the rapid measurement of different planetary gears in semi-automatic research and development or production, and is highly practical; 2. The dual first 3D camera and the second 3D camera are used in combination to complete the secondary parameter scanning and comparison of a single planetary gear, thereby improving the measurement accuracy; 3. The overall modular design structure is adopted, which is convenient for assembly, disassembly, inspection and maintenance, and is conducive to promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0013] Figure 1 This is a schematic diagram of the main structure of a planetary gear detection device of the present utility model;

[0014] Figure 2 This is a schematic diagram of the top view of the horizontal testing table, bearing slot, circular limiting ring, circular discharge plate slot and limiting groove of a planetary gear testing device of the utility model;

[0015] Figure 3 This is a schematic top view of the circular discharge plate, planetary gear placement groove and limiting convex ring of a planetary gear detection device of the present invention;

[0016] Among them, the serial numbers in the figure are as follows: 100-horizontal inspection table, 101-motor frame, 102-bearing slot, 103-rotating shaft mounting hole, 104-vertical L-shaped frame, 105-PLC controller, 106-power motor, 107-coupling, 108-vertical rotating shaft, 109-wear-resistant limit sleeve, 110-bearing, 111-circular discharge plate, 112-planetary gear placement slot, 113-hydraulic cylinder slot, 114-hydraulic cylinder frame, 115-vertical hydraulic cylinder, 116-screw, 117-horizontal plate with through hole, 118-screw nut, 119-first 3D camera, 120-second 3D camera, 121-distance measuring sensor, 122-circular limit ring, 123-circular discharge plate slot, 124-limit groove, 125-limit convex ring. DETAILED DESCRIPTION

[0017] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0018] In the description of the present invention, it should be noted that the terms "top", "bottom", "one side", "the other side", "front", "back", "middle", "inside", "top", "bottom end", etc., indicating positions or positional relationships, are based on the positions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as limiting the present invention. The terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In addition, unless otherwise expressly specified or limited, the terms "mounted", "connected", and "connected" should be understood in a broad sense, for example, they can mean fixed connection, detachable connection, or integral connection; they can mean mechanical connection or electrical connection; they can mean direct connection, indirect connection through an intermediate medium, or internal communication between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0019] Example 1

[0020] like Figure 1 A planetary gear testing device shown is composed of a horizontal testing platform 100, a PLC controller 105, a rotating platform assembly and a testing assembly;

[0021] The rotating platform assembly includes bearing grooves 102 and shaft mounting holes 103 provided on both sides of the horizontal inspection platform 100, bearings 110 provided in the bearing grooves 102, a motor frame 101 provided on the bottom surface of the horizontal inspection platform 100, a power motor 106 provided on the motor frame 101, a coupling 107 provided on the power motor 106, a vertical shaft 108 installed in the horizontal inspection platform 100 through the bearings 110 and the shaft mounting holes 103, and a circular discharge plate 111 provided at one end of the vertical shaft 108, one end of the vertical shaft 108 being connected to the coupling 107;

[0022] The detection assembly includes a vertical L-shaped frame 104 arranged on one end surface of the horizontal detection platform 100, a hydraulic cylinder slot 113 arranged in one end of the vertical L-shaped frame 104, a hydraulic cylinder frame 114 arranged on one end surface of the vertical L-shaped frame 104 and located above the hydraulic cylinder slot 113, a vertical hydraulic cylinder 115 installed on the hydraulic cylinder frame 114, a screw 116 arranged at one end of the vertical hydraulic cylinder 115, a strip-shaped horizontal plate 117 with through holes used in conjunction with the screw 116, a screw nut 118 for fixing the strip-shaped horizontal plate 117 with through holes to the screw 116, and a first 3D camera 119 and a second 3D camera 120 symmetrically arranged on both end surfaces of the strip-shaped horizontal plate 117 with through holes;

[0023] The power motor 106 , the vertical hydraulic cylinder 115 , the first 3D camera 119 , and the second 3D camera 120 are respectively connected to the PLC controller 105 .

[0024] The working principle is:

[0025] (1) Place multiple planetary gears to be tested in a horizontal ring shape on the outer layer of the circular discharge plate 111;

[0026] (2) The vertical hydraulic cylinder 115 is started by the PLC controller 105, and the vertical hydraulic cylinder 115 drives the screw 116, the horizontal plate with through holes 117, the first 3D camera 119, and the second 3D camera 120 to move downward synchronously. After reaching the appropriate position, the vertical hydraulic cylinder 115 is stopped by the PLC controller 105;

[0027] (3) The power motor 106 is started by controlling the PLC controller 105, and the power motor 106 rotates slowly. At this time, the coupling 107 links the vertical shaft 108 to drive the circular discharge plate 111 to rotate. The rotating circular discharge plate 111 rotates the multiple planetary gears to be detected and passes under the first 3D camera 119 and the second 3D camera 120 in turn. At this time, the first 3D camera 119 and the second 3D camera 120 complete the secondary scan of the planetary gears. The parameter information of the secondary scan is fed back to the PLC controller 105, and the PLC controller 105 stores it and transmits it to the upper analytical instrument component. After the scan is completed, the power motor 106 is controlled to stop by the PLC controller 105, and the circular discharge plate 111 on which the multiple planetary gears to be detected are placed in a ring-shaped horizontal direction can be moved away.

[0028] Example 2

[0029] On the basis of the first embodiment, the planetary gear detection device further includes a wear-resistant limiting sleeve 109 disposed in the shaft mounting hole 103 and used in conjunction with the vertical shaft 108;

[0030] The wear-resistant limiting sleeve 109 is used to provide limiting protection for the slowly rotating vertical shaft 108 to ensure the stability and safety of the detection and measurement.

[0031] Example 3

[0032] On the basis of Example 1 or Example 2, Figure 3 The planetary gear detection device shown also includes a plurality of planetary gear placement grooves 112 provided in an outer layer of one side of a circular discharge plate 111;

[0033] The sizes of the planetary gear placement slots 112 are the same or different, so that different planetary gears to be measured can be stably placed to prevent them from escaping from the slowly rotating circular discharge plate 111 .

[0034] Example 4

[0035] On the basis of embodiment 1, embodiment 2 or embodiment 3, Figure 2 The planetary gear detection equipment shown also includes a circular limiting ring 122 arranged on one side of the horizontal detection platform 100 and located on the outer layer of the bearing groove 102 and used in conjunction with the circular discharge plate 111, a limiting convex ring 125 arranged on the outer layer of the circular discharge plate 111, a circular discharge plate clamping groove 123 arranged on the inner wall of the circular limiting ring 122, and a limiting groove 124 arranged in the circular discharge plate clamping groove 123 and used in conjunction with the limiting convex ring 125.

[0036] The above-mentioned design structure can provide stable support and limitation for the slowly rotating circular discharge plate 111 during horizontal rotation, thereby improving the accuracy of detection and scanning parameter acquisition and the stability of the circular discharge plate 111 during rotation.

[0037] Example 5

[0038] Based on the first embodiment, the second embodiment, the third embodiment, or the fourth embodiment, the planetary gear detection device further includes a distance measuring sensor 121 provided on one side of the strip-shaped horizontal plate 117 with a through hole and located between the first 3D camera 119 and the second 3D camera 120;

[0039] Among them, the ranging sensor 121 is connected to the PLC controller 105, so that when the PLC controller 105 controls the vertical hydraulic cylinder 115 to start moving downward, the safety of the vertical downward control of the horizontal strip with through holes 117 is achieved, preventing the occurrence of downward transition and squeezing damage to the first 3D camera 119 and the second 3D camera 120, thereby achieving safe vertical control.

[0040] In the planetary gear detection device of this structure, the PLC controller 105, the power motor 106, the vertical hydraulic cylinder 115, the first 3D camera 119, the second 3D camera 120 and the distance sensor 121 are all conventional components and will not be described in detail in this application.

[0041] It should be noted that, in this document, terms such as "comprises," "includes," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus comprising a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or apparatus comprising the element.

[0042] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A planetary gear testing device, comprising a horizontal testing platform (100), a PLC controller (105), a rotating platform assembly and a testing assembly, characterized in that: The rotating platform assembly comprises bearing grooves (102) and rotating shaft mounting holes (103) arranged on both sides of the horizontal detection platform (100), bearings (110) arranged in the bearing grooves (102), a motor frame (101) arranged on the bottom surface of the horizontal detection platform (100), a power motor (106) arranged on the motor frame (101), a coupling (107) arranged on the power motor (106), a vertical rotating shaft (108) installed in the horizontal detection platform (100) through the bearings (110) and the rotating shaft mounting holes (103), and a circular unloading plate (111) arranged at one end of the vertical rotating shaft (108), one end of the vertical rotating shaft (108) being connected to the coupling (107); The detection assembly comprises a vertical L-shaped frame (104) arranged on one end face of a horizontal detection platform (100), a hydraulic cylinder slot (113) arranged in one end of the vertical L-shaped frame (104), a hydraulic cylinder frame (114) arranged on one end face of the vertical L-shaped frame (104) and located above the hydraulic cylinder slot (113), a vertical hydraulic cylinder (115) mounted on the hydraulic cylinder frame (114), a screw (116) arranged at one end of the vertical hydraulic cylinder (115), a strip-shaped horizontal plate with through holes (117) used in conjunction with the screw (116), a screw nut (118) for fixing the strip-shaped horizontal plate with through holes (117) on the screw (116), and a first 3D camera (119) and a second 3D camera (120) symmetrically arranged on both end faces of the strip-shaped horizontal plate with through holes (117); The power motor (106), the vertical hydraulic cylinder (115), the first 3D camera (119), and the second 3D camera (120) are respectively connected to the PLC controller (105).

2. A planetary gear detection device according to claim 1, characterized in that: The planetary gear detection device also includes a wear-resistant limiting sleeve (109) disposed in the rotating shaft mounting hole (103) and used in conjunction with the vertical rotating shaft (108).

3. A planetary gear detection device according to claim 2, characterized in that: The planetary gear detection device further comprises a plurality of planetary gear placement grooves (112) arranged in an outer layer of one side of the circular discharge plate (111).

4. A planetary gear detection device according to claim 3, characterized in that: The planetary gear detection device also includes a circular limiting ring (122) arranged on one side of the horizontal detection platform (100) and located on the outer layer of the bearing groove (102) and used in conjunction with the circular discharge plate (111), a limiting convex ring (125) arranged on the outer layer of the circular discharge plate (111), a circular discharge plate clamping groove (123) arranged on the inner wall of the circular limiting ring (122), and a limiting groove (124) arranged in the circular discharge plate clamping groove (123) and used in conjunction with the limiting convex ring (125).

5. A planetary gear detection device according to claim 1, 2, 3 or 4, characterized in that: The planetary gear detection device further includes a distance measuring sensor (121) disposed on one side of the strip-shaped horizontal plate (117) with a through hole and located between the first 3D camera (119) and the second 3D camera (120); Wherein, the distance measuring sensor (121) is connected to the PLC controller (105).

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