Insulator with wire clamp

Abstract

The utility model provides an insulator with a wire clamp, which comprises a stud, a disc, a connecting column, a bottom clamp and a top clamp, the bottom of the stud is inserted on a support, the upper end and the lower end of the stud are respectively in threaded connection with a nut, the stud is fixed on the support through the nut at the lower end, the disc and the connecting column are inserted on the stud, the disc and the connecting column are arranged along the central axis of the stud, and the top clamp is arranged on the connecting column. The bottom clamp is inserted in the stud and located on the upper portion of the connecting column, the top clamp is arranged on the stud in a sliding mode, a cable is located between the bottom clamp and the top clamp, and the top clamp and the bottom clamp clamp the cable through the upper end nut. According to the insulator with the wire clamp provided by the utility model, the fixing stability of a cable is improved through the cooperative use of the stud and the nut and the clamping design of the bottom clamp and the top clamp; the resin material and the integral molding design are adopted, so that the weight of the insulator is reduced, and the corrosion resistance and the production efficiency are improved; the design of the convex block and the groove prevents the top clamp from rotating, and ensures that the cable is fixed more stably.

Description

Technical Field

[0001] The utility model relates to the technical field of insulators, in particular to an insulator with a wire clamp. Background Art

[0002] Advances in the power industry are placing higher demands on the reliability and ease of maintenance of transmission lines. As a key component in transmission lines, the performance of insulators is directly related to the stability and safety of power transmission. In existing transmission lines, insulators are often secured using traditional clamping or binding methods. These methods have numerous practical drawbacks, such as unstable fixation and susceptibility to environmental influences, leading to performance degradation.

[0003] To improve the stability and durability of insulators, researchers are currently experimenting with new materials and designs. Existing insulators are mostly made of ceramic and require separate wire clamps for installation. Ceramic materials are fragile and heavy, and the separate wire clamps required to work with the insulators increase installation complexity.

[0004] In the field of power transmission, the stability of insulators is crucial for ensuring the safe operation of power systems. Current insulator fixing methods generally have limitations. For example, simple fixing structures can easily cause cable displacement due to external forces, while overly complex fixing structures increase the difficulty of installation and maintenance. These limitations not only affect the stability of power systems but also increase operating costs. Utility Model Content

[0005] The purpose of the utility model is to provide an insulator with a wire clamp to solve the problem in the prior art that the insulator is not firmly fixed and is easily affected by the environment, resulting in performance degradation.

[0006] In order to achieve the above-mentioned purpose, the technical solution of the utility model is achieved as follows:

[0007] An insulator with a wire clamp, comprising:

[0008] The stud is inserted into the bracket at its bottom, with nuts screwed onto its upper and lower ends. The nut at the lower end secures the stud to the bracket. A disc and a connecting post are inserted into the stud, arranged along the central axis of the stud. A bottom clamp is inserted into the stud and positioned above the connecting post. A top clamp is slidably mounted on the stud, with the cable positioned between the bottom and top clamps. The nut at the upper end secures the cable between the top and bottom clamps. The above technical solution effectively secures the cable and improves the stability and durability of the insulator.

[0009] Furthermore, the discs and the connecting posts are provided in at least two groups on the studs.

[0010] By adopting the above technical solution, the creepage distance can be increased and the stability of the cable can be enhanced.

[0011] Furthermore, the disc, connecting column, bottom clamp and top clamp are all made of resin material, and the disc, connecting column and bottom clamp are integrally formed.

[0012] By adopting the above technical solution, the lightweight and corrosion-resistant properties of the resin material are utilized to reduce the weight of the insulator, while the one-piece molded structure improves production efficiency and component stability.

[0013] Furthermore, a protrusion is fixedly provided on the bottom clamp to prevent the top clamp from rotating, and a groove is provided on the top clamp to match the protrusion.

[0014] By adopting the above technical solution, the top clamp is prevented from rotating when clamping the cable, ensuring that the cable is fixed more stably.

[0015] Furthermore, the protrusions and the grooves are uniformly square, and both the protrusions and the grooves are arranged at the studs.

[0016] By adopting the above technical solutions, the standardized design makes the production more standardized and facilitates large-scale production.

[0017] Furthermore, a first wire groove for placing cables is provided on one side of the bottom clamp located on the stud, and a second wire groove opposite to the first wire groove is provided on the top clamp.

[0018] By adopting the above technical solution, the cables are fixed between the two cable troughs, providing an additional cable fixing method.

[0019] Furthermore, the depth of the second wire trough is greater than that of the first wire trough, and spherical grooves are evenly formed on the arc surfaces of the first wire trough and the second wire trough to prevent the cables from sliding.

[0020] By adopting the above technical solution, the spherical groove increases the friction between the cable and the groove, preventing the cable from sliding.

[0021] Furthermore, strip grooves for preventing cables from sliding are arranged on the first wire trough and the second wire trough.

[0022] By adopting the above technical solution, the strip groove further enhances the fixation of the cable and prevents the cable from being displaced when subjected to force.

[0023] Furthermore, building blocks protruding from the top surface of the bottom clamp are fixedly provided on both sides of the first wire trough, and building grooves for inserting building blocks are opened on both sides of the second wire trough.

[0024] By adopting the above technical solution, the design of the blocks and grooves provides additional fixing points, thereby enhancing the stability of the cables.

[0025] Compared with the prior art, the present invention has the following beneficial effects:

[0026] The insulator with a wire clamp described in the utility model improves the fixing stability of the cable through the coordinated use of the stud and the nut, and the clamping design of the bottom clamp and the top clamp; the use of resin material and the one-piece molding design reduces the weight of the insulator, improves corrosion resistance and production efficiency; the design of the protrusion and the groove prevents the rotation of the top clamp, ensuring more stable cable fixation; the design of the first wire groove and the second wire groove, as well as the arrangement of the spherical groove and the strip groove, effectively prevent the cable from sliding, thereby improving the safety of the cable. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The accompanying drawings, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation to the present invention.

[0028] In the attached figure:

[0029] Figure 1 This is a schematic diagram of the overall structure of an insulator with a wire clamp according to an embodiment of the present utility model;

[0030] Figure 2 This is a schematic diagram of two sets of discs and connecting posts according to an embodiment of the present invention;

[0031] Figure 3 This is a schematic diagram of the separation of the top clamp and the bottom clamp according to an embodiment of the present utility model;

[0032] Figure 4 This is a schematic diagram of the bottom clamp according to an embodiment of the present utility model;

[0033] Figure 5 This is a schematic diagram of the top clamp described in an embodiment of the present utility model.

[0034] Description of reference numerals:

[0035] 1. Stud; 2. Nut; 3. Disc; 4. Connecting column; 5. Bottom clamp; 6. Top clamp; 7. Bump; 8. Groove; 9. First wire groove; 10. Second wire groove; 12. Spherical groove; 13. Strip groove; 14. Building block; 15. Building groove. DETAILED DESCRIPTION

[0036] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features therein can be combined with each other.

[0037] In the description of this utility model, it should be noted that if terms such as "upper," "lower," "inner," and "back" appear, they are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the device or component referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, if terms such as "first" and "second" appear, they are used solely for descriptive purposes and should not be construed as indicating or implying relative importance.

[0038] Furthermore, in the description of this utility model, unless otherwise expressly defined, the terms "mounted," "connected," and "connected" should be interpreted broadly. For example, they can refer to fixed, removable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on specific circumstances.

[0039] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0040] This embodiment relates to an insulator with a wire clamp, the overall structure of which is as follows: Figure 1 As shown, it includes a stud 1, a disc 3, a connecting column 4, a bottom clamp 5, and a top clamp 6.

[0041] Among them, the bottom of the stud 1 is inserted into the bracket, and the upper and lower ends of the stud 1 are respectively screwed with nuts 2. The lower end nut 2 fixes the stud 1 to the bracket, and the disc 3 and the connecting column 4 are inserted into the stud 1. The disc 3 and the connecting column 4 are arranged along the central axis of the stud 1. The bottom clamp 5 is inserted into the stud 1 and is located on the upper part of the connecting column 4. The top clamp 6 is slidably set on the stud 1. The cable is located between the bottom clamp 5 and the top clamp 6. The upper end nut 2 clamps the top clamp 6 and the bottom clamp 5 to the cable.

[0042] It is worth mentioning that the bracket is a bracket for supporting insulators installed on the tower. The bottom of the stud 1 is inserted into the through hole of the bracket. The stud 1 is fixed to the bracket by the nuts 2 screwed on the upper and lower ends of the bracket. The disc 3 and the connecting column 4 are fixedly installed on the stud 1. The stud 1 can be directly placed in the mold during production and directly molded on the stud 1. The function of the disc 3 and the connecting column 4 is to achieve electrical isolation and prevent current leakage. The disc of this embodiment adopts a flat surface to avoid water accumulation and dust adhesion, thereby affecting the isolation effect. The bottom clamp 5 can also be molded on the stud 1. Such a setting can avoid cumbersome installation. The cable is directly placed on the bottom clamp 5, and then the top clamp 6 is inserted on the stud 1. The top clamp 6 is pressed down by the upper nut 2 to achieve the top clamp 6 and the bottom clamp 5 clamping the cable.

[0043] Based on the above overall introduction, an exemplary structure of the insulator with a wire clamp in this embodiment is as follows: Figure 1 and Figure 2 As shown, at least two groups of discs 3 and connecting posts 4 are provided on the stud 1. The discs 3, connecting posts 4, bottom clips 5 and top clips 6 are all made of resin material, and the discs 3, connecting posts 4 and bottom clips 5 are integrally formed.

[0044] Specifically, different numbers of discs 3 can be used according to the current intensity, and the discs 3 are arranged on the stud 1. The more discs 3 and connecting columns 4 there are, the longer the creepage distance can be, thereby improving safety. The use of resin material can increase the insulation effect, and can also achieve high and low temperature resistance and corrosion resistance, thereby increasing the service life of the insulator. The purpose of using one-piece molding is to increase the strength of the insulator and also increase the service life.

[0045] As a preferred Figure 4 and Figure 5 As shown, the bottom clamp 5 of this embodiment is fixed with a protrusion 7 to prevent the top clamp 6 from rotating, and the top clamp 6 is provided with a groove 8 adapted to the protrusion 7. The protrusion 7 and the groove 8 are uniformly square, and both the protrusion 7 and the groove 8 are arranged at the stud 1.

[0046] Specifically, the setting of the protrusion 7 and the groove 8 ensures that the top clamp 6 can only be raised and lowered but not rotated, so as to avoid the top clamp 6 from rotating when clamping the cable, thereby affecting the quality of the cable. The size of the groove 8 is slightly larger than the size of the protrusion 7 to ensure convenient installation. The purpose of using a square shape is not only to facilitate the insertion of the top block into the groove 8, but also to facilitate the installation of the top block. It does not need to be aligned before insertion, thereby improving convenience.

[0047] As a preferred Figure 3 As shown, the bottom clamp 5 of this embodiment has a first cable groove 9 on one side of the stud 1 for placing cables, and the top clamp 6 has a second cable groove 10 opposite to the first cable groove 9. The second cable groove 10 is deeper than the first cable groove 9, and spherical grooves 12 are evenly distributed on the curved surfaces of the first and second cable grooves 9, 10 to prevent cables from sliding.

[0048] Specifically, the purpose of opening the first wire groove 9 and the second wire groove 10 is to ensure the adaptation of the cable, to avoid the flat surface from deforming the cable clamp, and to improve the clamping strength, and to prevent the cable from rotating between the top clamp 6 and the bottom clamp 5. The purpose of the second wire groove 10 being deeper than the first wire groove 9 is to ensure that the cable can be arranged along the axis of the second wire groove 10. When the nut 2 presses the top block down, the top block will not tilt, thereby avoiding the edge of the second wire groove 10 from pressing down on the cable. The setting of the spherical groove 12 can increase the lateral friction between the cable and the curved surface, and avoid sliding when the cable is pulled, thereby affecting the quality of the cable.

[0049] As a preferred Figure 4 and Figure 5 As shown, in this embodiment, strip grooves 13 are arranged on the first and second cable ducts 9, 10 to prevent cables from sliding. Building blocks 14 protruding from the top surface of the bottom clamp 5 are fixed on both sides of the first cable duct 9, and masonry grooves 15 for inserting the building blocks 14 are opened on both sides of the second cable duct 10.

[0050] Specifically, the strip groove 13 can also increase the friction between the cable and the curved surface. Cooperating with the spherical groove 12, it can prevent the cable from sliding between the top clamp 6 and the bottom clamp 5, thereby improving safety. The building block 14 and the first wire groove 9 are located on the same curved surface, and the building block 14 can be inserted into the building groove 15. This arrangement ensures that the connection between the first wire groove 9 and the second wire groove 10 is also a curved surface, thereby avoiding friction between this position and the cable, thereby affecting the quality of the cable.

[0051] The insulator with a wire clamp in this embodiment improves the fixing stability of the cable through the coordinated use of the stud 1 and the nut 2, and the clamping design of the bottom clamp 5 and the top clamp 6; the use of resin material and one-piece molding design reduces the weight of the insulator, improves corrosion resistance and production efficiency; the design of the protrusion 7 and the groove 8 prevents the rotation of the top clamp 6, ensuring more stable cable fixation; the design of the first wire groove 9 and the second wire groove 10, as well as the setting of the spherical groove 12 and the strip groove 13, effectively prevent the cable from sliding and improve the safety of the cable.

[0052] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An insulator with a wire clamp, characterized in that: include: A stud (1), the bottom of the stud (1) is inserted into the bracket, and nuts (2) are screwed to the upper and lower ends of the stud (1), and the nut (2) at the lower end fixes the stud (1) to the bracket; The disc (3) and the connecting column (4) are inserted into the stud (1), and the disc (3) and the connecting column (4) are arranged along the central axis of the stud (1); A bottom clip (5) is inserted into the stud (1) and is located above the connecting column (4); The top clamp (6) is slidably arranged on the stud (1), and the cable is located between the bottom clamp (5) and the top clamp (6). The nut (2) at the upper end clamps the top clamp (6) and the bottom clamp (5) to clamp the cable.

2. The insulator with a wire clamp according to claim 1, characterized in that: At least two groups of the discs (3) and the connecting posts (4) are provided on the stud (1).

3. The insulator with a wire clamp according to claim 2, characterized in that: The disc (3), connecting column (4), bottom clamp (5) and top clamp (6) are all made of resin material, and the disc (3), connecting column (4) and bottom clamp (5) are integrally formed.

4. The insulator with a wire clamp according to claim 3, characterized in that: A protrusion (7) is fixedly provided on the bottom clamp (5) to prevent the top clamp (6) from rotating, and a groove (8) adapted to the protrusion (7) is provided on the top clamp (6).

5. The insulator with a wire clamp according to claim 4, characterized in that: The protrusion (7) and the groove (8) are uniformly square, and the protrusion (7) and the groove (8) are both arranged on the stud (1).

6. The insulator with a wire clamp according to claim 1, characterized in that: The bottom clamp (5) is provided with a first wire groove (9) for placing cables on one side of the stud (1), and the top clamp (6) is provided with a second wire groove (10) opposite to the first wire groove (9).

7. The insulator with a wire clamp according to claim 6, characterized in that: The depth of the second wire groove (10) is greater than the depth of the first wire groove (9), and spherical grooves (12) for preventing cables from sliding are evenly provided on the arcuate surfaces of the first wire groove (9) and the second wire groove (10).

8. The insulator with a wire clamp according to claim 6, characterized in that: The first wire trough (9) and the second wire trough (10) are also provided with strip grooves (13) to prevent the cables from sliding.

9. The insulator with a wire clamp according to claim 6, characterized in that: Building blocks (14) protruding from the top surface of the bottom clamp (5) are fixedly provided on both sides of the first wire trough (9), and building grooves (15) for inserting the building blocks (14) are provided on both sides of the second wire trough (10).

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