Transformer iron core assembling workbench
By using a fixed rod structure on the transformer core assembly workbench, the channel steel and silicon steel sheets are directly put onto the fixed rod for assembly, which solves the problem of cumbersome core assembly in the existing technology and realizes efficient single-person assembly.
Patent Information
- Application Number
- CN202422570724.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-10-24
AI Technical Summary
The existing transformer core assembly process is cumbersome and requires pre-fixing of silicon steel sheets, resulting in low assembly efficiency.
A fixed rod structure is adopted, and the channel steel and silicon steel sheet are directly put onto the fixed rod for assembly to form an iron core, which is fixed with limit bolts and tension bolts to simplify the assembly steps.
The assembly process is simplified under single-person operation, the assembly efficiency is improved, and the steps of fixing the iron core are simplified.
Smart Images

Figure CN223333639U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of transformers, and in particular relates to a transformer core assembly workbench. Background Art
[0002] When assembling the transformer, it is composed of an iron core and channel steels that clamp the iron core on both sides. During assembly, it is also necessary to use limit bolts to pass through the limit channels on the iron core to limit the iron core, and then use tension bolts to continue bolting the ends of the two sets of channel steels.
[0003] The iron core is made of multiple stacked silicon steel sheets, which are provided with fixing holes to ensure that the multiple silicon steel sheets are fixed to each other. The fixing holes of the multiple silicon steel sheets are aligned to form a limiting channel. This results in the need to pre-fix the multiple silicon steel sheets to form an iron core during the assembly of the iron core, and then clamp the iron core with channel steel and limit the iron core with limiting bolts. The entire assembly process is relatively cumbersome. Utility Model Content
[0004] In order to solve the problems existing in the above-mentioned prior art, the utility model provides a transformer core assembly workbench. By adding a fixing rod, the channel steel and the silicon steel sheet are directly put onto the fixing rod in sequence for assembly. There is no need to pre-fix the silicon steel sheet to maintain the arched structure of the iron core. The entire assembly process is simple and can be operated by one person, thereby improving assembly efficiency.
[0005] The specific technical solution adopted in this utility model is:
[0006] A transformer core assembly workbench includes a table top and legs, a fixing seat is provided on the table top, a fixing rod is provided on the fixing seat in the vertical direction, a first fixing hole and a first limiting hole are provided on the bottom of the channel steel along the length direction, the channel steel is sleeved on the fixing rod with the help of the first limiting hole and the open side of the channel steel abuts against the fixing seat, a second fixing hole and a second limiting hole are provided on the surface of the silicon steel sheet, a plurality of the silicon steel sheets are sleeved on the fixing rod with the help of the second limiting holes to form an iron core, the second fixing holes of the plurality of silicon steel sheets are aligned with the first fixing holes of the channel steel and form a limiting channel for the limiting bolts to pass through, and the channel steel is away from the table top with the help of the fixing seat.
[0007] Adjustment holes are provided in a rectangular array on the table top, and two groups of fixed seats are provided. The fixed seats include fixed columns, movable columns and connecting beams. The fixed columns are fixedly connected to the table top by means of fixing bolts passing through the adjustment holes. The movable columns have the freedom to rotate with the fixed columns as the center. The movable columns are detachably fixedly connected to the table top by means of adjusting bolts passing through the adjustment holes. The fixed columns and movable columns of the two groups of fixed seats are arranged in a quadrilateral. The connecting beams of the two groups of fixed seats are moved closer to or away from each other by the swing of the movable columns, and the fixed rods on the two groups of fixed seats are swung by the connecting beams to adjust the distance.
[0008] The fixed end of the connecting beam is fixedly connected to the top of the movable column, and the movable end of the connecting beam is slidably matched with the top of the fixed column.
[0009] The movable end of the connecting beam is provided with an elongated groove which passes through the connecting beam in the vertical direction. The movable end of the connecting beam is connected to the top of the fixed column by means of a limiting rod which passes through the elongated groove. The movable column forms a sliding fit with the fixed column by means of the elongated groove and has the freedom to approach and move away from the fixed column.
[0010] The beneficial effects of the utility model are:
[0011] The utility model is provided with a fixing rod. During assembly, the channel steel and the silicon steel sheet are directly put onto the fixing rod in sequence. Multiple groups of silicon steel sheets are stacked and arranged to form an iron core. Then another group of channel steel is put onto the fixing rod. The two groups of channel steels clamp the iron core together. Finally, limiting bolts are used to pass through the channel steel, the iron core, and the channel steel in sequence for fixation, and the two groups of channel steels are fixed with tension bolts. There is no need to pre-fix the silicon steel sheet to maintain the arched structure of the iron core. It only needs to be fixed with limiting bolts and tension bolts. The entire assembly process is simple and can be operated by one person, thereby improving assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a structural diagram of the utility model;
[0013] Figure 2 It is the structural diagram of the transformer;
[0014] Figure 3 It is a structural diagram of channel steel;
[0015] Figure 4 Schematic diagram of the structure of silicon steel sheet;
[0016] Figure 5 It is a schematic diagram of the cross-sectional structure of the utility model;
[0017] Figure 6 It is a side view of the matching of channel steel and silicon steel sheet;
[0018] Figure 7A top view of two sets of fixing seats arranged in parallel;
[0019] Figure 8 A top view of two sets of fixing seats arranged in an "eight" shape;
[0020] In the accompanying drawings, 1. table top, 2. support legs, 3. fixing rod, 4. channel steel, 5. first fixing hole, 6. first limiting hole, 7. second fixing hole, 8. second limiting hole, 9. limiting bolt, 10. adjustment hole, 11. fixed column, 12. movable column, 13. connecting beam, 14. fixing bolt, 15. limiting rod, 16. oblong groove, 17. adjusting bolt, 18. silicon steel sheet, 19. tension bolt. DETAILED DESCRIPTION
[0021] The present invention will be further described below with reference to the accompanying drawings and specific embodiments:
[0022] Specific embodiments, such as Figure 1-8 As shown, the utility model provides a transformer core assembly workbench, including a table top 1 and support legs 2, a fixed seat is provided on the table top 1, a fixed rod 3 is provided on the fixed seat in the vertical direction, a first fixing hole 5 and a first limiting hole 6 are provided at the bottom of the channel steel 4 along the length direction, the channel steel 4 is sleeved on the fixing rod 3 with the help of the first limiting hole 6 and the open side of the channel steel 4 abuts against the fixed seat, a second fixing hole 7 and a second limiting hole 8 are provided on the surface of the silicon steel sheet 18, a plurality of the silicon steel sheets 18 are sleeved on the fixing rod 3 with the help of the second limiting hole 8 to form an iron core, a plurality of the second fixing holes 7 of the silicon steel sheets 18 are aligned with the first fixing holes 5 of the channel steel 4 and form a limiting channel for the limiting bolt 9 to pass through, and the channel steel 4 is away from the table top 1 with the help of the fixed seat.
[0023] During the process of assembling the iron core, multiple silicon steel sheets 18 need to be pre-fixed to form the iron core, and then the iron core is clamped by the channel steel 4 and limited by the limiting bolts 9. The entire assembly process is relatively cumbersome.
[0024] Therefore, a fixing rod 3 is provided in the present invention. During assembly, the channel steel 4 and the silicon steel sheet 18 are directly put onto the fixing rod 3 in sequence. Multiple groups of silicon steel sheets 18 are stacked and arranged to form an iron core. Then another group of channel steels 4 is put onto the fixing rod 3. The two groups of channel steels 4 clamp the iron core together. Finally, the limiting bolts 9 are used to pass through the channel steel 4, the iron core, and the channel steel 4 in sequence for fixation, and the two groups of channel steels 4 are fixed using the tension bolts 19.
[0025] When the workbench of the present invention is used for assembly, there is no need to pre-fix the silicon steel sheet 18 to maintain the structure of the iron core. It only needs to be fixed with the limit bolts 9 and the tension bolts 19 at the end. The entire assembly process is simple and can be operated by one person, thereby improving assembly efficiency.
[0026] In addition, the seat cushion in the present invention is fixed to the bottom of the channel steel 4, so that the channel steel 4 is away from the table 1 and supported in mid-air. The space formed between the bottom of the channel steel 4 and the table 1 is convenient for the staff to install the limit bolts 9 and the tension bolts 19.
[0027] like Figure 7-8 As shown, the table top 1 is provided with adjustment holes 10 in a rectangular array, and the fixed seat is provided with two groups, and the fixed seat includes a fixed column 11, a movable column 12 and a connecting beam 13. The fixed column 11 is fixedly connected to the table top 1 by means of a fixing bolt 14 passing through the adjustment hole 10, and the movable column 12 has the freedom to rotate with the fixed column 11 as the center, and the movable column 12 is detachably fixedly connected to the table top 1 by means of an adjusting bolt 17 passing through the adjustment hole 10. The fixed columns 11 and the movable columns 12 of the two groups of fixed seats are arranged in a quadrilateral, and the connecting beams 13 of the two groups of fixed seats are moved closer to or away from each other by the swing of the movable column 12, and the fixed rods 3 on the two groups of fixed seats are swung by the connecting beam 13 to form a distance adjustment.
[0028] Since the models of transformers are different, the models of silicon steel sheets 18 are also different. Therefore, the spacing between the fixing seats in the present invention is adjustable. The fixing column 11 and the movable column 12 can be directly disassembled, and then the fixing seat is translated and repositioned through different adjustment holes 10. The spacing between the fixing rods 3 is adjusted according to the spacing between the two second fixing holes 7 of the silicon steel sheet 18; if the spacing between the fixing rods 3 is not an integer multiple of the distance between adjacent adjustment holes 10, the movable column 12 can be swung around the fixing column 11 as the center to form a Figure 7 The parallelogram-shaped twist shown can also be formed as Figure 8 The “eight”-shaped swing shown moves the connecting beams 13 of the two sets of fixing seats closer or farther away, thereby fine-tuning the spacing between the fixing rods 3 to match the spacing between the two second fixing holes 7 of the silicon steel sheet 18 .
[0029] The fixed end of the connecting beam 13 is fixedly connected to the top of the movable column 12, and the movable end of the connecting beam 13 is slidably matched with the top of the fixed column 11. When the distance between the fixed rods 3 is appropriate after the movable column 12 is swung, the screw hole of the movable column 12 may not be aligned with the adjustment hole 10. At this time, the connecting beam 13 can be slid and the movable column 12 can be moved so that the movable column 12 moves to the adjustment hole 10 at the corresponding position and is fixed.
[0030] The movable end of the connecting beam 13 is provided with an elongated groove 16 which passes through the connecting beam 13 in the vertical direction. The movable end of the connecting beam 13 is connected to the top of the fixed column 11 by means of a limiting rod 15 which passes through the elongated groove 16. The movable column 12 forms a sliding fit with the fixed column 11 by means of the elongated groove 16 and has the freedom to approach and move away from the fixed column 11. The elongated groove 16 can provide the connecting beam 13 with the freedom of rotation and sliding. At the same time, when the fixed column 11 and the movable column 12 are both fixed, since the fixed end of the connecting beam 13 is fixed to the movable column 12, the movable end of the connecting beam 13 is also fixed in position under the limitation of the elongated groove 16, and the elongated groove 16 plays a limiting role.
Claims
1. A transformer core assembly workbench, comprising a tabletop (1) and legs (2), characterized in that: The table top (1) is provided with a fixing seat, and the fixing seat is provided with a fixing rod (3) in a vertical direction. The bottom of the channel steel (4) is provided with a first fixing hole (5) and a first limiting hole (6) in a longitudinal direction. The channel steel (4) is mounted on the fixing rod (3) with the help of the first limiting hole (6), and the open side of the channel steel (4) is in contact with the fixing seat. The surface of the silicon steel sheet (18) is provided with a second fixing hole (7) and a second limiting hole (8). A plurality of silicon steel sheets (18) are mounted on the fixing rod (3) with the help of the second limiting hole (8) to form an iron core. The second fixing holes (7) of the plurality of silicon steel sheets (18) are aligned with the first fixing holes (5) of the channel steel (4) and form a limiting channel for the limiting bolt (9) to pass through. The channel steel (4) is away from the table top (1) with the help of the fixing seat.
2. The transformer core assembly workbench according to claim 1, characterized in that: The table (1) is provided with adjustment holes (10) in a rectangular array. The fixed seat is provided with two groups. The fixed seat includes a fixed column (11), a movable column (12) and a connecting beam (13). The fixed column (11) is fixedly connected to the table (1) by means of a fixing bolt (14) passing through the adjustment hole (10). The movable column (12) has a degree of freedom of rotation with the fixed column (11) as the center. The movable column (12) is detachably fixedly connected to the table (1) by means of an adjusting bolt (17) passing through the adjustment hole (10). The fixed columns (11) and the movable columns (12) of the two groups of fixed seats are arranged in a quadrilateral. The connecting beams (13) of the two groups of fixed seats are moved closer to or farther away from each other by the swing of the movable column (12). The fixed rods (3) on the two groups of fixed seats are swung by means of the connecting beam (13) to form distance adjustment.
3. The transformer core assembly workbench according to claim 2, characterized in that: The fixed end of the connecting beam (13) is fixedly connected to the top of the movable column (12), and the movable end of the connecting beam (13) is slidably matched with the top of the fixed column (11).
4. The transformer core assembly workbench according to claim 3, characterized in that: The movable end of the connecting beam (13) is provided with an elongated groove (16) penetrating the connecting beam (13) in a vertical direction. The movable end of the connecting beam (13) is connected to the top of the fixed column (11) by means of a limiting rod (15) passing through the elongated groove (16). The movable column (12) forms a sliding fit with the fixed column (11) by means of the elongated groove (16) and has the freedom to approach and move away from the fixed column (11).