Lead-acid storage battery grid structure capable of improving current collecting property
By optimizing the grid structure of lead-acid batteries, the current conduction efficiency and stability are enhanced, the problems of increased resistance and insufficient current collection are solved, and the battery efficiency is improved and the life is extended.
Patent Information
- Application Number
- CN202422706410.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-07
AI Technical Summary
Under high load or long-term use, the existing lead-acid battery grid structure will increase resistance, uneven current distribution, and insufficient current collection, resulting in reduced battery efficiency and shortened service life.
A lead-acid battery grid structure is designed, which includes battery troughs, insulating partitions, grid frames, support components, and tabs. By optimizing the structure and material selection, the current conduction efficiency and stability are enhanced, and springs and protective plates are used for shock absorption to prevent the active material from falling off.
It improves current conduction efficiency, reduces resistance loss, extends battery life, and improves overall performance and safety.
Smart Images

Figure CN223333829U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery grids, in particular to a lead-acid battery grid structure with improved current collection performance. Background Art
[0002] Usually in applications requiring high energy density and deep cycle performance, such as batteries, electric vehicles, industrial power supplies, and uninterruptible power supplies that require efficient power conversion, the lead-acid battery grid structure usually refers to a grid structure that can improve current conduction efficiency and reduce resistance loss.
[0003] In the prior art, the performance of some lead-acid batteries, which are widely used energy storage devices, depends largely on the design of the grid structure and the selection of materials. Although the traditional grid structure can basically meet the needs of current conduction, under high load or long-term use, problems such as increased resistance, uneven current distribution, and insufficient current collection often occur, resulting in reduced battery efficiency and shortened service life. Therefore, a lead-acid battery grid structure with improved current collection is proposed to solve the above problems. Utility Model Content
[0004] The utility model provides a lead-acid battery grid structure with improved current collection, aiming to improve the problem of effectively improving the current collection in the lead-acid battery grid structure in the prior art.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A lead-acid battery grid structure with improved current collection performance includes a battery slot, a middle cover is fixedly connected to the outside of the battery slot, a cover plate is fixedly connected to the outside of the middle cover, a plurality of electrode groups are fixedly connected to the inside of the battery slot, an insulating partition is fixedly connected to the outside of the electrode group, a plurality of holes are provided on the outside of the insulating partition, a pole plate is fixedly connected to the outside of the insulating partition, a grid frame is fixedly connected to the outside of the pole plate, a pole ear is fixedly connected to the outside of the grid frame, a support assembly is fixedly connected to the outside of the support assembly, and a plurality of fixed blocks are fixedly connected to the inside of each fixed block.
[0007] As a further description of the above technical solution:
[0008] The support assembly includes a transverse rib, the exterior of the transverse rib is fixedly connected to a plurality of vertical ribs, and the exterior of the transverse rib is fixedly connected to the exterior of the grid frame.
[0009] As a further description of the above technical solution:
[0010] A plurality of springs are fixedly connected to the interior of the battery container, the other ends of the springs are fixedly connected to a protection plate, and the other ends of the springs are fixedly connected to the exterior of the battery container.
[0011] As a further description of the above technical solution:
[0012] A pole group separator is fixed inside the battery container, and a plurality of bus bars are fixedly connected inside the battery container.
[0013] As a further description of the above technical solution:
[0014] The outside of the busbar is fixedly connected with a bridge, and the other end of the busbar is fixedly connected with a column head.
[0015] As a further description of the above technical solution:
[0016] The outside of the middle cover is fixedly connected with a plurality of safety valves, and the outside of the middle cover is fixedly connected with a plurality of ports.
[0017] As a further description of the above technical solution:
[0018] The outside of the port is fixedly connected with a rubber plate, and the outside of the rubber plate is fixedly connected to the outside of the cover plate.
[0019] As a further description of the above technical solution:
[0020] The outside of the safety valve is fixedly connected to the outside of the middle cover, and the other end of the safety valve is fixedly connected to the outside of the cover plate.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the present invention, an insulating partition is fixedly connected to the inside of the battery container, and the inside of the insulating partition is fixedly connected to the electrode plate and the grid frame, so that the electrode plate drives the grid to move, and the guide holes inside the grid work. The porous structure increases the surface area and active sites of the current collector, thereby improving the binding force between the active particles and the current collector.
[0023] 2. In the present invention, during operation, the safety valve and the manifold work, and the pole group is affected by environmental factors, causing the pole group to drive the protection plate to move, causing the protection plate to drive the spring to move, causing the spring to squeeze the battery slot, achieving shock absorption and preventing the active material on the grid from falling off, thereby extending the service life of the lead-acid battery. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the three-dimensional structure of a lead-acid battery grid structure with improved current collection proposed by the present invention;
[0025] Figure 2 This is a schematic diagram of a safety valve structure of a lead-acid battery grid structure with improved current collection proposed by the present invention;
[0026] Figure 3 This is a schematic diagram of a busbar structure of a lead-acid battery grid structure with improved current collection proposed by the present invention;
[0027] Figure 4 This is a schematic diagram of the tab structure of a lead-acid battery grid structure with improved current collection proposed by the present invention;
[0028] Figure 5 This is a schematic diagram of the guide hole structure of a lead-acid battery grid structure for improving current collection proposed by the utility model.
[0029] Legend:
[0030] 1. Battery tray; 2. Middle cover; 3. Cover plate; 4. Insulating partition; 5. Holes; 6. Plates; 7. Grid frame; 8. Tabs; 9. Horizontal ribs; 10. Vertical ribs; 11. Fixing block; 12. Guide hole; 13. Spring; 14. Protective plate; 15. Pole group partition; 16. Busbar; 17. Cross bridge; 18. Column head; 19. Safety valve; 20. Port; 21. Rubber plate. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0032] Reference Figure 2 , Figure 4 , Figure 5The present invention provides an embodiment of a lead-acid battery grid structure with improved current collection, comprising a battery container 1, to which a middle cover 2 is fixedly connected on the outside to protect the internal structure of the battery and prevent electrolyte leakage. A cover plate 3 is further fixedly connected on the outside of the middle cover 2. The cover plate 3 is typically made of a corrosion-resistant material to ensure the safety and sealing of the battery during long-term use. Multiple electrode groups are fixedly connected on the inside of the battery container 1, and multiple insulating separators 4 are fixedly connected on the outside of the electrode groups. These not only serve to isolate the positive and negative electrode plates 6 but also help maintain the structural stability of the battery. Each insulating separator 4 is provided with multiple holes 5, which allow the electrolyte to flow freely, thereby promoting the electrochemical reaction. A plate 6, one of the core components of the battery, is fixedly connected on the outside of the insulating separator 4. The plate 6 is responsible for storing and releasing electrical energy. A grid frame 7 is further fixedly connected on the outside of the plate 6. The frame is typically made of a metal material with good electrical conductivity, such as lead or its alloy, to provide a good current conduction path. The outside of the grid frame 7 is fixedly connected with a tab 8, which is a key part for connecting the battery to the external circuit and needs to have excellent conductivity and durability.
[0033] In order to improve the stability of the entire grid structure, a support assembly is also fixedly connected to the outside of the grid frame 7. This support assembly includes transverse ribs 9, which span between the grid frames 7 and provide lateral support for the entire structure. The transverse ribs 9 are fixedly connected to the outside with multiple vertical ribs 10. These vertical ribs 10 and the transverse ribs 9 form a grid structure, further enhancing the overall strength and stability of the grid. At the same time, this grid structure also contributes to the uniform distribution of current and the rapid dissipation of heat. The support assembly is fixedly connected to the outside with multiple fixed blocks 11. These fixed blocks 11 are used to firmly fix the support assembly in the battery compartment 1. The fixed blocks 11 are provided with flow guide holes 12 inside. The flow guide holes 12 allow the electrolyte to flow smoothly inside the battery, ensuring the full progress of the electrochemical reaction. The lead-acid battery grid structure with improved current collection has achieved an improvement in current conduction efficiency and a reduction in resistance loss through optimized design and material selection, thereby extending the battery life and improving overall performance.
[0034] Reference Figure 1 , Figure 3, the inside of the battery container 1 is fixedly connected with a plurality of springs 13, and the springs 13 are usually made of corrosion-resistant and highly elastic metal materials, such as stainless steel or alloy steel. The other end of the spring 13 is fixedly connected with a protective plate 14, which is used to prevent the components inside the battery from being damaged when subjected to external impact. The protective plate 14 is usually made of a strong and lightweight material, such as plastic or a composite material. The other end of the spring 13 is fixedly connected to the outside of the battery container 1, and a pole group partition 15 is also fixed inside the battery container 1 to isolate different parts inside the battery to ensure the orderly flow of current. The pole group partition 15 is usually made of an insulating material, such as plastic or rubber, to prevent current short circuit. In addition, the inside of the battery container 1 is also fixedly connected with a plurality of busbars 16, which are used to bring the current inside the battery together for efficient transmission. The busbar 16 is usually made of a metal material with good conductive properties, such as copper or aluminum. The busbar 16 is externally fixedly connected with a bridge 17, which is used to connect different busbars 16 to achieve current bridging and distribution. The bridge 17 is usually made of the same material as the busbar 16 to ensure smooth current transmission.
[0035] The other end of the busbar 16 is fixedly connected to a stud 18. Stud 18 is a key component that connects the battery to the external circuit and requires excellent conductivity and durability. Stud 18 is typically made of conductive materials such as copper or aluminum and undergoes special treatment to improve its corrosion and oxidation resistance. Multiple safety valves 19 are fixedly connected to the outside of the middle cover 2. These safety valves 19 are designed to automatically open when the internal pressure of the battery is too high, releasing pressure and preventing the battery from exploding. Safety valves 19 are typically made of high-temperature and high-pressure resistant materials, such as metal or ceramic. Multiple ports 20 are also fixedly connected to the outside of the middle cover 2. These ports 20 are used to connect the battery to external devices, such as chargers and dischargers. Ports 20 are typically made of conductive materials and equipped with sealing rings or gaskets to ensure a tight and secure connection. A rubber plate 21 is fixedly connected to the outside of the port 20 to protect it from external environmental influences, such as moisture and dust. Rubber plate 21 is typically made of a soft and durable material, such as rubber or silicone. Finally, the outer end of the rubber plate 21 is fixedly connected to the outer end of the cover plate 3, and the other end of the safety valve 19 is also fixedly connected to the outer end of the cover plate 3. This design can ensure the overall sealing and safety of the battery, preventing electrolyte leakage and external impurities from entering the battery.
[0036] Working principle: First, the battery tank 1 is used as the basic container, and a plurality of insulating partitions 4 are fixedly connected inside. Each insulating partition 4 is provided with a plurality of holes 5. The holes 5 allow the electrolyte to flow freely and promote the electrochemical reaction. The outside of the insulating partition 4 is fixedly connected with the electrode plate 6, which is one of the core components of the battery and is responsible for storing and releasing electrical energy. The outside of the electrode plate 6 is further fixedly connected with a grid frame 7, and the outside of the grid frame 7 is fixedly connected with a pole ear 8. The outside of the grid frame 7 is also fixedly connected to a support assembly, which includes transverse ribs 9, which span between the grid frames 7 to provide lateral support for the entire structure. The outside of the transverse ribs 9 is fixedly connected with a plurality of vertical ribs 10, which further enhances the overall strength and stability of the grid. At the same time, this grid structure also contributes to the uniform distribution of current and the rapid dissipation of heat. The outside of the support assembly is fixedly connected with a plurality of fixed blocks 11, and the inside of the fixed block 11 is provided with a guide hole 12. The guide hole 12 allows the electrolyte to flow smoothly inside the battery to ensure the full progress of the electrochemical reaction.
[0037] A plurality of springs 13 and protective plates 14 are fixedly connected to the inside of the battery container 1, and the protective plate 14 is used to prevent the internal components of the battery from being damaged when subjected to external impact. A pole group partition 15 is also fixed. A plurality of busbars 16 are also fixedly connected to the inside of the battery container 1. These busbars 16 are used to bring the current inside the battery together for effective transmission. The bridge 17 is used to connect different busbars 16 to achieve current bridging and distribution. The bridge 17 is usually made of the same material as the busbar 16 to ensure smooth current transmission. The column head 18 is a key part connecting the battery with the external circuit and needs to have excellent conductivity and durability. The outside of the middle cover 2 is fixedly connected to a plurality of safety valves 19. These safety valves 19 are used to automatically open when the internal pressure of the battery is too high to release pressure and prevent the battery from exploding. The outside of the middle cover 2 is also fixedly connected to a plurality of ports 20. The outside of the port 20 is fixedly connected to a rubber plate 21. The rubber plate 21 is used to protect the port 20 from the influence of the external environment.
[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A lead-acid battery grid structure with improved current collection performance, comprising a battery tank (1), characterized in that: The battery container (1) is fixedly connected to a middle cover (2) on the outside, and a cover plate (3) is fixedly connected to the outside of the middle cover (2). The battery container (1) is fixedly connected to a plurality of electrode groups on the inside, and an insulating partition (4) is fixedly connected to the outside of the electrode group. A plurality of holes (5) are provided on the outside of the insulating partition (4). The insulating partition (4) is fixedly connected to a plate (6) on the outside, and a grid frame (7) is fixedly connected to the outside of the plate frame (7). A pole ear (8) is fixedly connected to the outside of the grid frame (7). The support assembly is fixedly connected to a plurality of fixed blocks (11) on the outside of the support assembly. A guide hole (12) is provided on the inside of each fixed block (11).
2. A lead-acid battery grid structure with improved current collection according to claim 1, characterized in that: The support assembly comprises a transverse rib (9), the exterior of the transverse rib (9) is fixedly connected to a plurality of vertical ribs (10), and the exterior of the transverse rib (9) is fixedly connected to the exterior of the grid frame (7).
3. The lead-acid battery grid structure with improved current collection according to claim 1, characterized in that: A plurality of springs (13) are fixedly connected to the interior of the battery container (1), one end of the spring (13) is fixedly connected to a protective plate (14), and the other end of the spring (13) is fixedly connected to the outside of the battery container (1).
4. The lead-acid battery grid structure with improved current collection according to claim 1, characterized in that: A pole group separator (15) is fixed inside the battery tank (1), and a plurality of busbars (16) are fixedly connected inside the battery tank (1).
5. A lead-acid battery grid structure with improved current collection according to claim 4, characterized in that: The outside of the busbar (16) is fixedly connected to a bridge (17), and the other end of the busbar (16) is fixedly connected to a column head (18).
6. The lead-acid battery grid structure with improved current collection according to claim 1, characterized in that: The exterior of the middle cover (2) is fixedly connected to a plurality of safety valves (19), and the exterior of the middle cover (2) is fixedly connected to a plurality of ports (20).
7. A lead-acid battery grid structure with improved current collection according to claim 6, characterized in that: The outside of the port (20) is fixedly connected to a rubber plate (21), and the outside of the rubber plate (21) is fixedly connected to the outside of the cover plate (3).
8. The lead-acid battery grid structure with improved current collection according to claim 7, characterized in that: The outside of the safety valve (19) is fixedly connected to the outside of the middle cover (2), and the other end of the safety valve (19) is fixedly connected to the outside of the cover plate (3).