Traditional Chinese medicine hot reflux extraction concentrator
By introducing an isolation box and a folding blade agitator into the traditional Chinese medicine hot reflux extraction and concentrator, the problem of difficulty in separating the medicinal residue and the solvent was solved, and the convenient separation of the medicinal residue and the improvement of the dissolution efficiency were achieved.
Patent Information
- Application Number
- CN202422613538.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-29
AI Technical Summary
The existing traditional Chinese medicine hot reflux extraction equipment is difficult to directly separate the mixture of medicinal residues and solvents, and the medicinal residue separation process increases the production burden.
A traditional Chinese medicine hot reflux extraction and concentrator was designed. It adopted an isolation box and a folding blade agitator combined with a drive mechanism to achieve efficient dissolution of medicinal materials in the isolation box and convenient separation of medicinal residues. The dissolution efficiency was improved by the synchronous rotation of the isolation box and the agitator, and the lower tank was conveniently opened and the medicinal residue was removed through the drive mechanism.
The efficient separation of drug residue and solvent is achieved, the production burden is reduced, and the extraction efficiency and dissolution effect are improved.
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Figure CN223336833U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of traditional Chinese medicine processing, and particularly relates to a traditional Chinese medicine hot reflux extraction and concentrator. Background Art
[0002] In the traditional Chinese medicine (TCM) pharmaceutical industry, extraction is a key step in TCM production, and its effectiveness directly impacts the quality and efficacy of the final product. Traditional TCM extraction methods often rely on methods such as decoction, maceration, or percolation. While these methods can extract the active ingredients of TCM to a certain extent, they have many shortcomings. First, in traditional methods, the medicinal materials are usually directly placed into an extraction vessel, mixed with a solvent, and then heated for extraction. After extraction, the mixture of medicinal residues and solvent needs to undergo complex filtration and centrifugation steps to separate the medicinal residues. This process is not only time-consuming and labor-intensive, but also easily results in the loss of active ingredients.
[0003] To overcome these shortcomings, extensive research and innovation has been conducted in the field of traditional Chinese medicine extraction equipment in recent years. Among them, hot reflux extraction technology has attracted considerable attention due to its ability to fully utilize solvents and improve extraction efficiency. However, existing hot reflux extraction equipment still has drawbacks when it comes to recovering medicinal residues. For one thing, the mixture of medicinal residues and solvent is difficult to separate directly within the extraction tank. Furthermore, even when the medicinal residues are separated through filtration or other methods, the accumulation and difficulty of cleaning them often increase production costs. Summary of the Invention
[0004] In view of the above problems, the purpose of the present invention is to provide a traditional Chinese medicine hot reflux extraction and concentrator to solve the problems that the mixture of existing medicinal residues and solvents is difficult to separate directly in the extraction tank and that separating the medicinal residues increases the production burden.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a traditional Chinese medicine hot reflux extraction and concentrator, comprising an upper tank body and a main shaft, the main shaft extending into the upper tank body and rotatably cooperating with the upper tank body, the inner side of the upper tank body being connected with a support frame, the main shaft rotatably inserted in the support frame, the bottom end of the main shaft being connected with an isolation box, the isolation box comprising a lower shell and an upper shell connected by bolts, a folding blade agitator being installed on the main shaft located above the support frame, the bottom end of the upper tank body being sealed and connected to the lower tank body by bolts, and a driving mechanism for driving the lower tank body to dock and separate with the upper tank body being connected between the upper tank body and the lower tank body.
[0006] The beneficial effects of the utility model are as follows: the medicinal materials can be isolated and placed inside the isolation box, which is convenient for separating and taking out the medicinal residue after the concentration is completed; the isolation box that rotates synchronously with the main shaft cooperates with the water flow delivered by the folding blade agitator to efficiently contact and mix with the solvent, thereby improving the dissolution efficiency; the lower tank body that is opened by the driving mechanism is convenient for personnel to take and put the medicinal residue.
[0007] In order to ensure the stability of the spindle rotation;
[0008] As a further improvement of the above technical solution: the support frame includes a support seat and a support rod, the support rod is fixedly connected to the inner wall of the upper tank body, the support seat is arranged in the middle of the support rod, and the bottom end of the main shaft is formed with a connecting shaft, and the connecting shaft is inserted into the support seat.
[0009] The beneficial effect of this improvement is that the support frame can provide axial support for the main shaft, effectively ensuring the rotational stability of the main shaft with the isolation box installed at the bottom end.
[0010] In order to ensure the smooth rotation of the spindle;
[0011] As a further improvement of the above technical solution: a nylon block is mounted on the connecting shaft between the main shaft and the support seat.
[0012] The beneficial effect of this improvement is that the low friction coefficient of the nylon block can effectively reduce the friction resistance between the main shaft and the support frame.
[0013] In order to make the solvent in the upper tank body flow smoothly from bottom to top through the interior of the isolation box under the drive of the folding blade stirrer;
[0014] As a further improvement of the above technical solution: a plurality of slots are provided on the lower shell and the upper shell along the axial direction of the main shaft.
[0015] The beneficial effect of this improvement is that the axial flow generated by the rotation of the folding blade agitator can pass through the slots in the isolation box from bottom to top, fully contact and mix with the medicinal materials in the isolation box, and improve the dissolution efficiency of the medicinal materials.
[0016] In order to prevent the medicinal materials in the isolation box from leaking out through the slots;
[0017] As a further improvement of the above technical solution: a filter structure is provided in the slot.
[0018] The beneficial effect of this improvement is that the filter can effectively prevent the medicinal materials from leaking out.
[0019] In order to ensure the stability of the connection between the lower shell and the upper shell;
[0020] As a further improvement of the above technical solution: a plurality of screws are provided on the bottom surface of the upper shell, a plurality of through holes adapted to insert the screws are opened through the lower shell, and the screws are threadedly connected with nuts.
[0021] The beneficial effect of this improvement is that the lower shell and the upper shell can be firmly connected by multiple bolt structures.
[0022] In order to realize the convenient opening and closing of the lower tank;
[0023] As a further improvement of the above technical solution: the driving mechanism includes a cylinder, and the two ends of the cylinder are rotatably connected to the upper connecting plate and the lower connecting plate through a pin shaft. The upper connecting plate and the lower connecting plate are respectively installed on the sides of the upper tank body and the lower tank body, and the upper connecting plate is rotatably connected to the lower connecting plate through a pin shaft.
[0024] The beneficial effect of this improvement is that when the oil cylinder is extended or retracted, it drives the lower tank body to rotate with the pin as the support, and then drives the lower tank body to rotate to realize the opening or closing of the bottom of the tank body.
[0025] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a cross-sectional structural diagram of the present invention.
[0027] Figure 2 It is a structural schematic diagram of the isolation box in the utility model.
[0028] Figure 3 It is an enlarged view of A in the present utility model.
[0029] In the figure: 1. Upper tank body; 2. Lower tank body; 3. Driving mechanism; 31. Upper connecting plate; 32. Lower connecting plate; 33. Oil cylinder; 34. Pin shaft; 4. Main shaft; 41. Connecting shaft; 5. Folding blade agitator; 6. Isolation box; 61. Lower shell; 62. Upper shell; 63. Screw; 64. Slot; 7. Support frame; 71. Support seat; 72. Support rod; 73. Nylon block. DETAILED DESCRIPTION
[0030] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the scope of protection of the present invention. Example
[0031] like Figure 1—3 shows: a traditional Chinese medicine hot reflux extraction and concentrator, comprising an upper tank body 1 and a main shaft 4, wherein the main shaft 4 extends into the upper tank body 1 and rotates with the upper tank body 1, the inner side of the upper tank body 1 is connected to a support frame 7, the main shaft 4 is rotatably inserted into the support frame 7, and the end of the main shaft 4 located outside the upper tank body 1 can be connected to a rotary drive device to drive the main shaft 4 to rotate. The bottom end of the main shaft 4 is connected to an isolation box 6, and the isolation box 6 includes a lower shell 61 and an upper shell 62 connected by bolts. A folding blade agitator 5 is installed on the main shaft 4 located above the support frame 7. The bottom end of the upper tank body 1 is connected to the lower tank body 2 by bolts, and a driving mechanism 3 for driving the lower tank body 2 to dock and separate with the upper tank body 1 is connected between the upper tank body 1 and the lower tank body 2. The medicinal materials can be isolated and placed inside the isolation box 6 to facilitate the separation and removal of the medicinal residue after the concentration is completed; the isolation box 6 that rotates synchronously with the main shaft 4 cooperates with the water flow delivered by the folding blade stirrer 5 to efficiently contact and mix with the solvent, thereby improving the dissolution efficiency; the lower tank body 2 that is opened by the driving mechanism 3 is convenient for personnel to take and place the medicinal residue.
[0032] The support frame 7 includes a support seat 71 and a support rod 72. The support rod 72 is fixedly connected to the inner wall of the upper tank body 1. The support seat 71 is arranged in the middle of the support rod. The bottom end of the main shaft 4 is formed with a connecting shaft 41, and the connecting shaft 41 is inserted into the support seat 71. The support frame 7 can provide axial support for the main shaft 4, effectively ensuring the rotation stability of the main shaft 4 with an isolation box 6 installed at the bottom. A nylon block 73 is set on the connecting shaft 41 between the main shaft 4 and the support seat 71. The low friction coefficient of the nylon block 73 can effectively reduce the friction resistance between the main shaft 4 and the support frame 7. A plurality of slots 64 are opened on the lower shell 61 and the upper shell 62 along the axial direction of the main shaft 4. The axial flow generated by the folding blade agitator 5 when it rotates can pass through the slots 64 in the isolation box 6 from bottom to top, fully contact and mix with the medicinal materials in the isolation box 6, and improve the dissolution efficiency of the medicinal materials. A filter structure is provided in the slot 64, and the filter in 65 can effectively prevent the medicinal materials from leaking out. A plurality of screws 63 are provided on the bottom surface of the shell 62, and a plurality of through holes for inserting the screws 63 are opened on the lower shell 61. The screws 63 are threadedly connected with nuts, and the lower shell 61 and the upper shell 62 can be firmly connected by a plurality of bolt structures. The driving mechanism 3 includes a cylinder 33, and the two ends of the cylinder 33 are respectively rotated to connect the upper connecting plate 31 and the lower connecting plate 32 through a pin shaft. The upper connecting plate 31 and the lower connecting plate 32 are respectively installed on the sides of the upper tank body 1 and the lower tank body 2. The upper connecting plate 31 is rotatably connected to the lower connecting plate 32 through the pin shaft 34. When the cylinder 33 is extended and retracted, it drives the lower tank body 2 to rotate with the pin shaft 34 as the support, and then drives the lower tank body 2 to rotate to realize the opening or closing of the bottom of the tank body.
[0033] The working principle of this technical solution is as follows: when using this device, the main shaft 4 is driven by a motor in the existing conventional technology, and the corresponding pipes, heat exchangers and valves on the upper tank body 1 and the lower tank body 2 are also connected according to process requirements; when it is necessary to put in medicinal materials, the operator will remove the bolts connecting the upper tank body 1 and the lower tank body 2, control the extension of the oil cylinder 33, and make the oil cylinder 33 drive the lower connecting plate 32 to rotate with the pin shaft 34 as the support, thereby opening the lower tank body 2, and the operator will remove the nut on the screw 63 to separate the lower shell 61 from the upper shell 62, and then put the medicinal materials into the lower shell 61, and then connect the lower shell 61 and the upper shell through the bolt structure. 62, control the oil cylinder 33 to shrink and reset, and tighten the connecting bolts between the upper tank body 1 and the lower tank body 2, and then inject the solution into the tank body for heating, extraction and concentration; during the concentration process, the main shaft 4 rotates under the drive of the motor, and then the folding-blade agitator 5 and the isolation box 6 rotate synchronously, and the support frame 7 can fully ensure the stability of the rotation of the main shaft 4. When the isolation box 6 rotates, the medicinal materials inside are in contact with the water flow in rotation, and when the folding-blade agitator 5 rotates, the water flow moves in the axial direction of the main shaft 4, further improving the dissolution effect with the medicinal materials; after the concentration is completed, the medicinal liquid is transferred to the next process equipment, and then the lower tank body 2 is opened, and the upper shell 62 is removed to take out the medicinal residue.
[0034] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements that are inherent to such process, method, article or apparatus.
[0035] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. The above is only a preferred implementation method of the present invention. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principles of the present invention, they can make several improvements, modifications or changes, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as the scope of protection of the present invention.
Claims
1. A Chinese medicine hot reflux extraction and concentrator, characterized by: The invention comprises an upper tank body (1) and a main shaft (4), wherein the main shaft (4) extends into the upper tank body (1) and is rotatably matched with the upper tank body (1), the inner side of the upper tank body (1) is connected to a support frame (7), the main shaft (4) is rotatably inserted into the support frame (7), the bottom end of the main shaft (4) is connected to an isolation box (6), the isolation box (6) comprises a lower shell (61) and an upper shell (62) connected by bolts, a folding blade agitator (5) is installed on the main shaft (4) located above the support frame (7), the bottom end of the upper tank body (1) is sealed and connected to the lower tank body (2) by bolts, and a driving mechanism (3) for driving the lower tank body (2) to dock with and separate from the upper tank body (1) is connected between the upper tank body (1) and the lower tank body (2).
2. A traditional Chinese medicine hot reflux extraction and concentrator according to claim 1, characterized in that: The support frame (7) comprises a support seat (71) and a support rod (72), wherein the support rod (72) is fixedly connected to the inner wall of the upper tank body (1), and the support seat (71) is arranged in the middle of the support rod (72). The bottom end of the main shaft (4) is formed with a connecting shaft (41), and the connecting shaft (41) is inserted into the support seat (71).
3. A Chinese medicine hot reflux extraction and concentrator according to claim 2, characterized in that: A nylon block (73) is sleeved on the connecting shaft (41) between the main shaft (4) and the support seat (71).
4. A traditional Chinese medicine hot reflux extraction and concentrator according to claim 1, characterized in that: A plurality of slots (64) are provided on the lower shell (61) and the upper shell (62) along the axial direction of the main shaft (4).
5. A traditional Chinese medicine hot reflux extraction and concentrator according to claim 4, characterized in that: A filter structure is provided in the slot (64).
6. A traditional Chinese medicine hot reflux extraction and concentrator according to claim 1, characterized in that: The bottom surface of the upper shell (62) is provided with a plurality of screw rods (63), and the lower shell (61) is provided with a plurality of through holes adapted to be inserted into the screw rods (63), and the screw rods (63) are threadedly connected with nuts.
7. The Chinese medicine hot reflux extraction and concentrator according to claim 1, characterized in that: The driving mechanism (3) comprises an oil cylinder (33), the two ends of the oil cylinder (33) being rotatably connected to an upper connecting plate (31) and a lower connecting plate (32) via a pin shaft, the upper connecting plate (31) and the lower connecting plate (32) being respectively mounted on the side surfaces of the upper tank body (1) and the lower tank body (2), and the upper connecting plate (31) being rotatably connected to the lower connecting plate (32) via a pin shaft (34).