Feed crushing and dust removing device

By introducing a protective cover, a fan and a nozzle assembly into the claw feed mill, the problem of dust splashing is solved, efficient filtration and the addition of nutrients are achieved, and the working environment and feed quality are improved.

CN223337062UActive Publication Date: 2025-09-16HUNAN HUAJUN AGRI TECH CO LTD
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Patent Information

Application Number
CN202422627220.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-09-16
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

When the existing claw-type feed crusher crushes straw feed, dust splashes seriously, affecting the cleanliness of the working environment and posing a safety hazard. In addition, the crusher cannot efficiently filter and discharge dust.

Method used

A feed crushing and dust removal device is designed, which includes a protective cover, a processing box, a fan, a filter assembly and a nozzle assembly. The fan sucks in dust-laden gas and filters it, and a water pump and a nozzle assembly are used to spray urea solution to mix with the feed, preventing dust splashing and improving the nutritional content.

Benefits of technology

It effectively prevents dust splashing, improves the cleanliness of the working environment, reduces dust concentration, increases the protein content of feed, reduces safety risks, and meets environmental protection requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dust removal devices, and discloses a feed crushing and dust removal device which comprises a crusher, the crusher is connected with a feeding hopper, the feeding hopper is fixedly connected with a protective cover, one side of the crusher is fixedly provided with a treatment box, and a partition plate is arranged in the treatment box to divide an inner cavity of the treatment box into an upper section and a lower section. A collecting assembly communicating with the upper section of the treatment box is installed at the top of the treatment box, the collecting assembly is connected with the protective cover and used for collecting dust, a collecting box is slidably connected into the upper section of the treatment box, and a filtering assembly for filtering dust is arranged in the collecting box. Dust splashing is prevented through the protective cover, the fan conveys the dust to the treatment box through the second pipeline and the first pipeline, the filter screen collects and filters the dust, clean airflow is discharged through the ventilation hole and the air outlet hole, the filter screen can be replaced by pulling the collection box, the practicability of the device is improved, and the functions of dust prevention, filtering and convenient maintenance are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust removal devices, in particular to a feed crushing dust removal device. Background Art

[0002] Feed is an industrially processed product intended for animal consumption. It comes in a variety of plant, animal, and mineral forms, including grains, legumes, fish meal, and stone dust. The feed grinding process generates significant amounts of dust, making dust removal essential. This process protects the health of operators by preventing dust-related respiratory issues. It also improves feed quality by preventing dust from entering the feed, causing uneven particle size and absorbing moisture and microorganisms, leading to mold and deterioration. It also helps prevent dust explosions. Many feed ingredients contain flammable dust, which can explode at certain concentrations when exposed to ignition. Dust removal reduces dust concentrations to a safe level. Furthermore, it meets environmental requirements, preventing dust emissions from polluting the surrounding environment and violating regulations.

[0003] Feed grinders generally include hammer feed grinders, claw feed grinders, roller grinders, double-rotor grinders, water drop grinders, and flattening grinders. Claw feed grinders use high-speed rotating claws to crush feed; the claws rotate at a high speed, which can produce a strong shearing and crushing effect on the feed;

[0004] When existing claw-type feed crushers crush straw feed, in most cases, the straw is directly put into the feed inlet and the machine is started to crush the feed. However, since some straw feed will collide at high speed inside the machine during crushing, it will cause a lot of dust, which affects the cleanliness of the working environment. In the existing technology, only a single protective cover is usually used to protect it from dust splashing, but the single dust cover still causes the problem of dust splashing everywhere. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a feed crushing and dust removal device, which aims to improve the problem in the prior art that dust cannot be prevented from splashing and the dust cannot be efficiently filtered before being discharged.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a feed crushing and dust removal device, comprising a crusher, the crusher is connected to a feed hopper, a protective cover is fixedly connected to the feed hopper, a processing box is fixedly installed on one side of the crusher, a partition is provided in the processing box to separate the inner cavity of the processing box into two upper and lower sections, a collecting component connected to the upper section of the processing box is installed on the top of the processing box, the collecting component is connected to the protective cover for collecting dust, a collection box is slidably connected to the interior of the upper section of the processing box, and a filter dust collector is provided in the collection box. A dust filtering component is provided, and an air outlet is provided on the side wall of the processing box below the filtering component and above the partition; a water tank is provided in the lower section of the processing box, and a transmission component for transmitting liquid is connected to the water tank, and the dust reduction component includes a water pump, which is fixedly installed on the processing box, and the water inlet end of the water pump is connected to the water tank through a connecting pipe, and the water outlet end of the water pump is connected to a transmission pipe, and the other end of the transmission pipe is provided inside the protective cover, and the transmission pipe is connected to a plurality of diversion pipes, and the plurality of diversion pipes are provided with quick-release nozzle assemblies for easy replacement.

[0007] Furthermore, the collection component includes a fan, which is fixedly mounted on the processing box. The air outlet of the fan is connected to the upper section of the processing box through pipe 1, and the air inlet of the fan is connected to pipe 2, the other end of which is fixedly connected to the inside of the protective cover.

[0008] Furthermore, the filter assembly includes ventilation holes arranged through the interior of the collection box, the inner wall of the collection box is fixedly connected to a support plate, positioning rods are fixedly connected to the support plate located at the four corners of the collection box, and an installation frame is installed in the collection box through the positioning cooperation of the four positioning rods, and a filter net is installed in the installation frame.

[0009] Furthermore, a scale line for observing the water level of the water tank is provided on the side wall of the treatment tank.

[0010] Furthermore, the quick-release nozzle assembly includes a nozzle, one end of which is connected to the diversion pipe, and the outer wall of the other end is provided with an external thread, and a threaded cover is threadedly connected to the external thread, and a barrier net is provided in the threaded cover.

[0011] The utility model has the following beneficial effects:

[0012] 1. In the utility model, a protective cover is used to prevent a large amount of dust from splashing, and the dust near the protective cover is transferred to the inside of the pipe one through the fan through the pipe two. At this time, the dust is transferred to the inside of the processing box through the pipe one, thereby achieving the effect of preventing dust from splashing. At this time, the dust is collected and filtered through the filter, and the clean air flow is discharged from the inside of the processing box through the ventilation holes and the air outlet, thereby achieving the effect of further filtering the dust for discharge. After long-term use, the filter can be replaced by pulling the collection box, thereby improving the practicality of the device.

[0013] 2. In the utility model, an appropriate amount of urea solution is added to the water tank, and then the solution in the water tank is transferred to the inside of the transmission pipe through a water pump through a connecting pipe. At this time, the solution is transferred to the inside of the nozzle through a diversion pipe through the transmission pipe for spraying, thereby achieving the effect of quickly mixing and adhering the solution and the feed. The protein content of the feed can be increased by adding an appropriate amount of urea solution. At this time, the barrier net can be used to prevent the feed from splashing and clogging the nozzle. When the barrier net needs to be cleaned, the threaded cover is disengaged from the external thread by rotating the threaded cover, so that the barrier net can be removed for cleaning. This solves the problem of the need to add additional equipment to add nutrient solution in the prior art, which increases costs, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of a feed crushing and dust removal device proposed by the utility model.

[0015] Figure 2 This is a schematic structural diagram of the nozzle portion of a feed crushing and dust removal device proposed in the utility model.

[0016] Figure 3 This is a schematic structural diagram of the filter screen portion of a feed crushing and dust removal device proposed in the utility model.

[0017] Figure 4 This is a schematic structural diagram of the partition portion of a feed crushing and dust removal device proposed by the utility model.

[0018] Figure 5 This is a schematic diagram of the ventilation hole structure of a feed crushing and dust removal device proposed by the utility model.

[0019] Figure 6 This is a schematic structural diagram of the barrier net portion of a feed crushing and dust removal device proposed in the utility model.

[0020] Legend:

[0021] 1. Crusher; 2. Feed hopper; 3. Protective cover; 4. Processing box; 5. Partition; 6. Air outlet; 7. Fan; 8. Pipeline 1; 9. Pipeline 2; 10. Collection box; 11. Ventilation hole; 12. Support plate; 13. Positioning rod; 14. Mounting frame; 15. Filter; 16. Water tank; 17. Scale line; 18. Water pump; 19. Connecting pipe; 20. Transmission pipe; 21. Diverter pipe; 22. Nozzle; 23. External thread; 24. Threaded cover; 25. Barrier net. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] Reference Figure 2 - Figure 5The feed crushing and dust removal device of the present invention comprises a crusher 1, which is used to crush the feed. The crusher 1 is connected to a feed hopper 2, the feed hopper 2 is used to receive the feed to be crushed and guide it into the crusher 1, and a protective cover 3 is fixedly connected to the feed hopper 2. The protective cover 3 can prevent dust from overflowing during the feed crushing process. A processing box 4 is fixedly installed on one side of the crusher 1. The processing box 4 is used to process and collect dust. A partition 5 is provided in the processing box 4 to divide the inner cavity of the processing box 4 into two upper and lower sections, which plays the role of partitioning and processing different functions. A collecting component connected to the upper section of the processing box 4 is installed on the top of the processing box 4. The collecting component is connected to the protective cover 3 for collecting dust. A collecting box 10 is slidably connected to the inner part of the upper section of the processing box 4. The collecting box 10 is convenient for collecting and cleaning the filtered dust. A filtering component for filtering dust is provided in the collection box 10, which is located below the filtering component and above the partition 5. An air outlet 6 is provided on the side wall of the processing box 4; a water tank 16 is provided in the lower interval of the processing box 4, which is used to store urea solution and other nutrient solutions, so that the nutrient solution can be added for mixing when the feed is crushed, and a transmission component for transmitting liquid is connected to the water tank 16, and the transmission component includes a water pump 18, which is fixedly installed on the processing box 4, and the water pump 18 is used to provide power to extract the nutrient solution in the water tank 16, and the water inlet end of the water pump 18 is connected to the water tank 16 through a connecting pipe 19, and the connecting pipe 19 plays the role of connecting the water pump 18 and the water tank 16, so that the nutrient solution can smoothly enter the water pump 18, and the water outlet end of the water pump 18 is connected to a transmission pipe 20, which is used to transport the nutrient solution extracted by the water pump 18 to the inside of the protective cover 3, and the transmission pipe 20 is connected to a plurality of shunt pipes 21, which can shunt the nutrient solution so that the nutrient solution is more evenly distributed. A quick-release nozzle assembly for easy replacement is installed on the plurality of shunt pipes 21;The collection component includes a fan 7, which is fixedly mounted on the treatment box 4. The fan 7 is used to generate suction to suck the dust-laden air in the protective cover 3 into the treatment box 4. The air outlet of the fan 7 is connected to the upper section of the treatment box 4 through a pipe 1 8. The pipe 1 8 is used to transport the dust-laden air extracted by the fan 7 to the upper section of the treatment box 4. The air inlet of the fan 7 is connected to a pipe 2 9. The other end of the pipe 2 9 is fixedly connected to the inside of the protective cover 3. The pipe 2 9 is used to introduce the dust-laden air in the protective cover 3 into the fan 7. The filter component includes a ventilation hole 11 provided inside the collection box 10. The ventilation hole 11 serves as an auxiliary exhaust. To ensure the proper function of the air, a support plate 12 is fixedly connected to the inner wall of the collection box 10 above the ventilation hole 11. Positioning rods 13 are fixedly connected to the support plate 12 at the four corners of the collection box 10. A mounting frame 14 is mounted in the collection box 10 via the four positioning rods 13. A filter 15 is installed in the mounting frame 14. The support plate 12 and positioning rods 13 work together to stably mount and position the filter 15. The filter 15 is used to filter dust-laden air and intercept dust. The filter 15 can be selected with a 200-mesh aperture and can be replaced according to usage.

[0024] Reference Figure 1 、 Figure 2 and Figure 6 , a scale line 17 for observing the water level of the water tank 16 is provided on the side wall of the treatment box 4, and the scale line 17 allows the user to intuitively understand the water level in the water tank 16, so as to replenish water in time and ensure that parts that require water, such as the dust reduction component, can work normally. The quick-release nozzle assembly includes a nozzle 22, one end of the nozzle 22 is connected to the diversion pipe 21, and is used to spray the water transported by the diversion pipe 21 in a certain form to achieve functions such as dust reduction. An external thread 23 is provided on the outer wall of the other end, and a threaded cover 24 is threadedly connected to the external thread 23. The threaded cover 24 plays a role in protecting the nozzle 22 and preventing the nozzle 22 from being damaged or blocked when not in use. At the same time, it is convenient to install and disassemble, and is convenient for maintenance or replacement of the nozzle 22. A barrier net 25 is provided in the threaded cover 24, which can block impurities that may exist in the water to prevent impurities from clogging the nozzle 22 and ensure the normal water spraying effect of the nozzle 22, wherein the aperture of the barrier net 25 is smaller than the aperture inside the nozzle 22, and is used to prevent dust from clogging the water outlet of the nozzle 22.

[0025] Working principle: When it is necessary to use this device to reduce dust generated during feed production, first feed is put into the crusher 1 from the feed hopper 2 for crushing, and dust and gas are generated during the crushing process; the protective cover 3 plays a certain protective role to prevent dust from spreading; the fan 7 is started, and the dust-laden gas is sucked from the top of the processing box 4 through the pipe 1 8, and then transported to the inside of the protective cover 3 through the pipe 2 9; the dust-laden gas will enter the processing box 4 through the outlet pipe 1 8; the dust-laden gas entering the processing box 4 first passes through the collection box 10, and the dust therein will be filtered and cleaned through the filter 15. At this time, the filtered gas will pass through the ventilation hole 11, and then be discharged from the processing box 4 through the air outlet 6. The filter 15 is installed through the frame 14 is slidably connected to the support plate 12 with the positioning rod 13, which is convenient for replacement and cleaning; a water tank 16 is provided inside the processing box 4. When the water pump 18 is working, the solution is sucked from the bottom of the water tank 16 through the connecting pipe 19, and then transported to the protective cover 3 through the transmission pipe 20. The diverter pipe 21 on the transmission pipe 20 distributes the solution to each nozzle 22. The nozzle 22 is connected to the threaded cover 24 through an external thread 23. The barrier net 25 in the threaded cover 24 can disperse the solution and perform other treatments. After the solution is sprayed out, it can be mixed while the feed is crushed; the scale line 17 on the inner wall of the processing box 4 can be used to observe the water level of the solution in the water tank 16; the collecting box 10 can be pulled out from the processing box 4, which is convenient for cleaning the collected dust and other impurities.

[0026] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A feed crushing and dust removal device, comprising a crusher (1), wherein the crusher (1) is connected to a feed hopper (2), and is characterized in that: A protective cover (3) is fixedly connected to the feed hopper (2), a processing box (4) is fixedly installed on one side of the crusher (1), a partition (5) is provided in the processing box (4) to divide the inner cavity of the processing box (4) into two upper and lower sections, a collecting component connected to the upper section of the processing box (4) is installed on the top of the processing box (4), the collecting component is connected to the protective cover (3) for collecting dust, a collecting box (10) is slidably connected inside the upper section of the processing box (4), a filter component for filtering dust is provided in the collecting box (10), and an air outlet is provided on the side wall of the processing box (4) below the filter component and above the partition (5). Hole (6); a water tank (16) is provided in the lower section of the treatment box (4), and a transmission component for transmitting liquid is connected to the water tank (16), and the transmission component includes a water pump (18), and the water pump (18) is fixedly installed on the treatment box (4). The water inlet end of the water pump (18) is connected to the water tank (16) through a connecting pipe (19), and the water outlet end of the water pump (18) is connected to a transmission pipe (20), and the other end of the transmission pipe (20) is provided through the inside of the protective cover (3), and the transmission pipe (20) is connected to a plurality of diversion pipes (21), and a quick-release nozzle assembly for easy replacement is installed on the plurality of diversion pipes (21).

2. A feed crushing and dust removal device according to claim 1, characterized in that: The collecting assembly includes a fan (7), which is fixedly mounted on the processing box (4). The air outlet end of the fan (7) is connected to the upper section of the processing box (4) through the first pipe (8). The air inlet end of the fan (7) is connected to the second pipe (9), and the other end of the second pipe (9) is fixedly connected to the inside of the protective cover (3).

3. The feed crushing and dust removal device according to claim 1, characterized in that: The filter assembly includes a ventilation hole (11) extending through the interior of the collection box (10); a support plate (12) is fixedly connected to the inner wall of the collection box (10); positioning rods (13) are fixedly connected to the support plate (12) at four corner positions in the collection box (10); a mounting frame (14) is mounted in the collection box (10) through the four positioning rods (13) for positioning and matching; a filter screen (15) is mounted in the mounting frame (14).

4. The feed crushing and dust removal device according to claim 1, characterized in that: A scale line (17) for observing the water level of the water tank (16) is provided on the side wall of the treatment box (4).

5. The feed crushing and dust removal device according to claim 1, characterized in that: The quick-release nozzle assembly comprises a nozzle (22), one end of the nozzle (22) is connected to the diversion pipe (21), and the outer wall of the other end is provided with an external thread (23), a threaded cover (24) is threadedly connected via the external thread (23), and a barrier net (25) is provided inside the threaded cover (24).