Acidifying and washing all-in-one machine for preparing beer silica gel

By designing an integrated acidification and water washing machine, and using electric slides and stirring rods to achieve automatic transfer and stirring of the filter box in the acidification tank and water washing tank, the problem of high labor intensity caused by separate steps in traditional beer silica gel production is solved, and production efficiency and response speed are improved.

CN223337337UActive Publication Date: 2025-09-16RUSHAN DAYANG SILICA GEL FACTORY
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422627450.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-09-16
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

In traditional beer silica gel production, the acidification and water washing steps are carried out separately, resulting in high labor intensity and complicated operations for workers.

Method used

An integrated acidification and water washing machine for beer silica gel preparation is designed. Electric slide rails, electric push rods and stirring rods are used to realize automatic transfer and stirring of the filter box in the acidification tank and water washing tank, and the operation of the equipment is controlled by a controller.

Benefits of technology

It reduces the labor intensity of staff, improves production efficiency, shortens response time and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223337337U_ABST
    Figure CN223337337U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of silica gel production, and particularly discloses an acidification and washing all-in-one machine for beer silica gel preparation, which comprises a support, an acidification pool and a washing pool are arranged on the upper end face of the support, two symmetrically distributed supporting rods are fixedly connected between the left end face and the right end face in the support, and electric sliding rails are installed on the upper end faces of the two supporting rods. The output ends of the two electric sliding rails are fixedly connected with sliding blocks, the upper end faces of the two sliding blocks are fixedly connected with a door-shaped frame, two electric push rods are installed on the upper end face of the door-shaped frame, the output ends of the two electric push rods extend to the lower end face of the door-shaped frame and are fixedly connected with a filter box, and a discharging pipe is arranged at the lower end of the filter box. Through cooperation of the electric sliding rail, the sliding block, the door-shaped frame and the electric push rod, the filter box used for containing silicic acid gel can be transferred in the acidification pool and the washing pool, the silicic acid gel does not need to be moved out, the labor intensity of workers is reduced, the reaction speed of the silicic acid gel, acid and water can be increased through rotation of the stirring rod, and the production efficiency is high.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of silica gel production, and specifically discloses an acidification and water washing integrated machine for preparing beer silica gel. Background Art

[0002] Beer silica gel is primarily used for beer filtration and is an essential product. It is an amorphous, microporous solid powder with a pore size of 8 to 16 nm. Silica gel does not react with beer, does not affect the flavor, is non-toxic and odorless, and is affordable, significantly cheaper than PVPP. Beer silica gel can be divided into dry silica gel and water silica gel. It is harmless to the human body and easily absorbs and removes turbid proteins and polyphenol polymers from beer, removing impurities and odors, improving beer quality, extending its shelf life and storage period, and effectively enhancing and guaranteeing the quality of the finished beer.

[0003] Beer silica gel is also a kind of silica gel. Silica gel needs to go through two steps of acidification and water washing in the production process. At present, the two steps of acidification and water washing in the traditional silica gel production process are carried out separately. After completing one step, the silica gel needs to be transferred to the machine of the next step, which is more troublesome and increases the workload of the staff. Therefore, an acidification and water washing all-in-one machine for wheat beer silica gel production is proposed to solve this problem. Utility Model Content

[0004] The utility model provides an integrated acidification and water-washing machine for preparing beer silica gel. The filter box for containing silica gel can be transferred between the acidification tank and the water-washing tank by means of an electric slide rail and an electric push rod. There is no need to move the silica gel out, which reduces the labor intensity of the staff. The reaction speed of the silica gel with acid and water can be accelerated by rotating the stirring rod, and the use effect is good.

[0005] The utility model is implemented as follows: an acidification and water-washing integrated machine for preparing beer silica gel comprises a bracket, the upper end face of the bracket is provided with an acidification tank and a water-washing tank, two symmetrically distributed support rods are fixedly connected between the left and right end faces inside the bracket, the upper end faces of the two support rods are respectively provided with electric slide rails, the output ends of the two electric slide rails are respectively fixedly connected with sliders, the upper end faces of the two sliders are respectively fixedly connected with a door frame, the upper end face of the door frame is provided with two electric push rods, the output ends of the two electric push rods are respectively extended to the lower end face of the door frame and are fixedly connected with a filter box, and the lower end of the filter box is provided with a discharge pipe.

[0006] In order to facilitate the stirring of silica gel, as an acidification and water washing integrated machine for preparing beer silica gel of the present invention, the inner wall of the filter box is fixedly connected with a mounting plate, the upper end surface of the mounting plate is installed with a drive motor, the output end of the drive motor extends to the lower end surface of the mounting plate and is fixedly connected with a stirring shaft, and the outer wall of the stirring shaft is fixedly connected with multiple stirring rods.

[0007] In order to facilitate the collection of silica gel, as an acidification and water washing integrated machine for preparing beer silica gel of the present invention, a collection box is movably provided on the upper end surface of the bracket.

[0008] In order to facilitate the discharge of sulfuric acid liquid and water, as an acidification and water washing integrated machine for preparing beer silica gel of the present invention, the outer wall of the acidification tank is provided with an acid discharge pipe, and the outer wall of the water washing tank is provided with a drain pipe.

[0009] In order to facilitate the discharge of materials, as a preferred embodiment of the acidification and water washing integrated machine for preparing beer silica gel of the present invention, the lower ends of the filter box, the acidification tank and the water washing tank are all inclined.

[0010] In order to facilitate the control of the equipment, as an acidification and water washing integrated machine for preparing beer silica gel of the present invention, a controller is provided on the outer wall of the bracket, and the electric slide rail, electric push rod and drive motor are all electrically connected to the controller.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] This all-in-one acidification and water-washing machine for preparing beer silica gel can transfer the filter box used to hold silica gel between the acidification tank and the water-washing tank through the cooperation of electric slide rails, sliders, door frames, and electric push rods. There is no need to move the silica gel out, which reduces the labor intensity of the staff. The rotation of the stirring rod can accelerate the reaction speed of the silica gel with acid and water, and the production efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is the overall structure diagram of an acidification and water washing machine for preparing beer silica gel in the utility model;

[0014] Figure 2 This is a structural diagram of the filter box of the utility model;

[0015] Figure 3 This is a right side sectional view of an acidification and water washing integrated machine for preparing beer silica gel according to the present invention.

[0016] In the figure, 1. bracket; 2. acidification tank; 3. water washing tank; 4. collection box; 5. support rod; 6. electric slide rail; 7. slider; 8. door frame; 9. electric push rod; 10. filter box; 11. discharge pipe; 12. mounting plate; 13. drive motor; 14. stirring shaft; 15. stirring rod; 16. controller; 17. acid discharge pipe; 18. drain pipe. DETAILED DESCRIPTION

[0017] The present invention is further described below with reference to the accompanying drawings and specific embodiments to facilitate understanding of the present invention. The methods used in the present invention are conventional methods unless otherwise specified; the raw materials and devices used are conventional commercially available products unless otherwise specified.

[0018] See also Figure 1-3 , an acidification and water-washing integrated machine for preparing beer silica gel, including a bracket 1, the upper end surface of the bracket 1 is provided with an acidification tank 2 and a water washing tank 3, two symmetrically distributed support rods 5 are fixedly connected between the left and right end surfaces inside the bracket 1, the upper end surfaces of the two support rods 5 are installed with electric slide rails 6, the output ends of the two electric slide rails 6 are fixedly connected with sliders 7, the upper end surfaces of the two sliders 7 are fixedly connected with a door frame 8, the upper end surface of the door frame 8 is installed with two electric push rods 9, the output ends of the two electric push rods 9 extend to the lower end surface of the door frame 8 and are fixedly connected with a filter box 10, and the lower end of the filter box 10 is provided with a discharge pipe 11.

[0019] In this embodiment: the electric push rod 9 is started, and the electric push rod 9 drives the filter box 10 to move up and down, thereby immersing the filter box 10 in the acidification tank 2 or the water washing tank 3, and the electric slide rail 6 is started, and the electric slide rail 6 drives the slider 7 to move left and right, thereby driving the door frame 8 to move left and right, and the door frame 8 further drives the electric push rod 9 and the filter box 10 to move left and right, thereby moving the filter box 10 to above the acidification tank 2, the water washing tank 3 or the collection box 4. The filter box 10 for holding the silica gel can be transferred in the acidification tank 2 and the water washing tank 3 by the electric slide rail 6 and the electric push rod 9, without the need to move the silica gel out, thereby reducing the labor intensity of the staff.

[0020] As a technical optimization solution of the present invention, the inner wall of the filter box 10 is fixedly connected to a mounting plate 12, the upper end surface of the mounting plate 12 is installed with a drive motor 13, the output end of the drive motor 13 extends to the lower end surface of the mounting plate 12 and is fixedly connected to a stirring shaft 14, and the outer wall of the stirring shaft 14 is fixedly connected to a plurality of stirring rods 15.

[0021] In this embodiment, the driving motor 13 is started, and the driving motor 13 drives the stirring shaft 14 to rotate, and then drives the stirring rod 15 to rotate, stirring the silica gel, accelerating the reaction rate of the silica gel and sulfuric acid solution or water, and improving production efficiency.

[0022] As a technical optimization solution of the present invention, a collection box 4 is movably provided on the upper end surface of the bracket 1 .

[0023] In this embodiment, a collecting box 4 is movably provided on the upper end surface of the bracket 1 to facilitate the collection of the silica gel discharged from the filter box 10 .

[0024] As a technical optimization solution of the present invention, an acid discharge pipe 17 is provided on the outer wall of the acidification tank 2 , and a drainage pipe 18 is provided on the outer wall of the water washing tank 3 .

[0025] In this embodiment, an acid discharge pipe 17 is provided on the outer wall of the acidification tank 2 to facilitate the discharge of sulfuric acid liquid in the acidification tank 2 , and a drain pipe 18 is provided on the outer wall of the water washing tank 3 to facilitate the discharge of water in the water washing tank 3 .

[0026] As a technical optimization solution of the present invention, the lower ends of the filter box 10, the acidification tank 2 and the water washing tank 3 are all inclined.

[0027] In this embodiment, the lower ends of the filter box 10, the acidification tank 2 and the water washing tank 3 are all set to be inclined, so as to facilitate the discharge of materials.

[0028] As a technical optimization solution of the present invention, a controller 16 is provided on the outer wall of the bracket 1 , and the electric slide rail 6 , the electric push rod 9 and the drive motor 13 are all electrically connected to the controller 16 .

[0029] In this embodiment, the device is controlled by the controller 16, which saves time and effort and improves the degree of automation.

[0030] The working principle and use process of this utility model:

[0031] During use, the silica gel is first placed in the filter box 10, and then the electric push rod 9 is started. The electric push rod 9 drives the filter box 10 to move downward and immerse it in the acidification tank 2, so that the silica gel contacts the sulfuric acid solution in the acidification tank 2. At the same time, the drive motor 13 is started, and the drive motor 13 drives the stirring shaft 14 to rotate, which in turn drives the stirring rod 15 to rotate, stirring the silica gel and accelerating the reaction rate of the silica gel and the sulfuric acid solution. After the acidification is completed, the filter box 10 is lifted by the electric push rod 9, and the electric slide 6 is started. The electric slide 6 drives the slider 7 to move right, which in turn drives the gantry 8 to move right. The gantry 8 further drives the electric push rod 9 and the filter box 10 to move right, thereby moving the filter box 10 to the top of the acid water washing tank 3. The filter box 10 is immersed in the water washing tank 3 by the electric push rod 9, so that the silica gel is immersed in the high-temperature hot water in the water washing tank 3 for washing, and the drive motor 13 is started to stir the silica gel. After the water washing is completed, the filter box 10 is lifted by the electric push rod 9, and then the electric slide 6 drives the filter box 10 to move above the collection box 4. The discharge pipe 11 is opened and the silica gel in the filter box 10 is discharged into the collection box 4. The electric slide 6 and the electric push rod 9 can transfer the filter box 10 for containing silica gel between the acidification tank 2 and the water washing tank 3, eliminating the need to move the silica gel out, thereby reducing the labor intensity of the staff.

[0032] In the description of the present invention, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inside", "outside", "back", "middle", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0033] However, the above description is merely a specific embodiment of the present invention and should not be used to limit the scope of implementation of the present invention. Therefore, the replacement of equivalent components, or equivalent changes and modifications made according to the scope of protection of the patent of the present invention should still fall within the scope covered by the claims of the present invention.

Claims

1. An acidification and water washing integrated machine for preparing beer silica gel, comprising a bracket (1), an acidification tank (2) and a water washing tank (3) being provided on the upper end surface of the bracket (1), characterized in that: Two symmetrically distributed support rods (5) are fixedly connected between the left and right end surfaces inside the bracket (1), the upper end surfaces of the two support rods (5) are both installed with electric slide rails (6), the output ends of the two electric slide rails (6) are both fixedly connected with sliders (7), the upper end surfaces of the two sliders (7) are fixedly connected with a door frame (8), the upper end surface of the door frame (8) is installed with two electric push rods (9), the output ends of the two electric push rods (9) extend to the lower end surface of the door frame (8) and are fixedly connected with a filter box (10), and the lower end of the filter box (10) is provided with a discharge pipe (11).

2. The acidification and water washing integrated machine for preparing beer silica gel according to claim 1, characterized in that: The inner wall of the filter box (10) is fixedly connected to a mounting plate (12), the upper end surface of the mounting plate (12) is mounted with a driving motor (13), the output end of the driving motor (13) extends to the lower end surface of the mounting plate (12) and is fixedly connected to a stirring shaft (14), and the outer wall of the stirring shaft (14) is fixedly connected to a plurality of stirring rods (15).

3. The acidification and water washing integrated machine for preparing beer silica gel according to claim 1, characterized in that: A collection box (4) is movably provided on the upper end surface of the bracket (1).

4. The all-in-one acidification and water washing machine for preparing beer silica gel according to claim 1, characterized in that: An acid drain pipe (17) is provided on the outer wall of the acidification tank (2), and a drain pipe (18) is provided on the outer wall of the water washing tank (3).

5. The acidification and water washing integrated machine for preparing beer silica gel according to claim 1, characterized in that: The lower ends of the filter box (10), the acidification tank (2) and the water washing tank (3) are all inclined.

6. The acidification and water washing integrated machine for preparing beer silica gel according to claim 2, characterized in that: A controller (16) is provided on the outer wall of the bracket (1), and the electric slide rail (6), the electric push rod (9) and the drive motor (13) are all electrically connected to the controller (16).