High-wear-resistance crusher toothed plate
By designing an innovative structure of the support plate and crushing assembly, the working convex teeth of the crusher tooth plate can be replaced separately, solving the problem of high replacement cost in the existing technology and improving the maintenance efficiency and economy of the crusher.
Patent Information
- Application Number
- CN202421958423.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-08-14
AI Technical Summary
In the existing crusher tooth plate, if a working tooth is damaged, the entire tooth plate needs to be replaced, resulting in high replacement costs.
A highly wear-resistant crusher tooth plate is designed, which adopts a support plate and multiple crushing components, including a connecting block, working cams, a tension screw and a nut. The working cams can be replaced individually by the design of placement slots and magnets. The working cams are made of wear-resistant alloy material to improve the wear resistance.
The working teeth can be replaced individually after being damaged, which reduces the replacement cost and improves the maintenance efficiency and economy of the crusher.
Smart Images

Figure CN223337420U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crushing, in particular to a highly wear-resistant crusher tooth plate. Background Art
[0002] Toothed roller crushers are suitable for industries such as coal, metallurgy, casting, mining, chemical industry, and building materials. According to the number of toothed rollers, they are divided into single-toothed roller, double-toothed roller, and multi-toothed roller. The appropriate number of toothed rollers is selected according to different crushing objects and crushing environments. Usually, the toothed roller includes a roller shaft and a toothed plate arranged around the roller shaft. Roller teeth are arranged on the toothed plate. Under the rotation of the toothed roller, the roller teeth are used to crush the material.
[0003] The current existing technology CN204544293U discloses a new type of crusher tooth plate, including a support plate and working cams welded to the support plate; the support plate is made of low-alloy steel and has a thickness of 4 to 6 cm; the front end face of the working cam is a curved surface bent in the direction of rotation; the working cam is composed of a cam body and a zinc layer plated on the surface of the cam body; the cam body is made of high-alloy steel; the thickness of the zinc layer is 60 to 80 microns, and the tooth plate has good impact toughness and wear resistance.
[0004] However, in the above method, since the working teeth are welded to the support plate, the working teeth cannot be easily disassembled. When a working tooth is damaged, the damaged working tooth cannot be replaced alone, and the entire tooth plate needs to be replaced, resulting in high costs. Utility Model Content
[0005] The purpose of the utility model is to provide a highly wear-resistant crusher tooth plate, aiming to solve the problem that the existing crusher tooth plate needs to be replaced as a whole after a certain working cam is damaged, resulting in high replacement costs.
[0006] To achieve the above-mentioned purpose, the utility model provides a highly wear-resistant crusher tooth plate, comprising a support plate and a plurality of crushing assemblies, wherein the support plate has a plurality of placement slots, the plurality of placement slots are evenly distributed on one side of the support plate, the plurality of crushing assemblies are respectively located on the side of the support plate, and the crushing assemblies include a connecting block, a working convex tooth, a tension screw and two nuts;
[0007] The connecting block is located in the placement groove, and the connecting block has a socket; the working protrusion is fixedly connected to the connecting block and is located on the side of the connecting block; the tensioning screw and the support plate are slidingly connected and pass through the support plate and the socket; the two nuts are respectively threadedly connected to the tensioning screw and are located on both sides of the tensioning screw.
[0008] Wherein, the crushing assembly further includes an iron block and a magnet; the iron block is fixedly connected to the connecting block and is located on the side of the connecting block; the magnet is fixedly connected to the support plate and is located in the placement groove.
[0009] Wherein, the highly wear-resistant crusher tooth plate further includes two mounting components; the two mounting components are mirror-imaged and arranged on both sides of the support plate.
[0010] Among them, the installation assembly includes a side panel, a limit seat, a cover plate and connecting bolts; the side panel and the support plate are fixedly connected and are located on the side of the support plate; the limit seat is located on the side of the side panel; the cover plate is located on the side of the support plate; the connecting bolts are respectively threadedly connected to the side panel, the limit seat and the cover plate, and are located on the side of the cover plate.
[0011] Wherein, the installation assembly further includes a sliding member; the sliding member is slidably connected to the limiting seat, and is fixedly connected to the cover plate, and is located between the limiting seat and the cover plate.
[0012] Wherein, the installation assembly further includes a spring; the spring is fixedly connected to the limit seat and fixedly connected to the sliding member, and is located between the limit seat and the sliding member.
[0013] The utility model discloses a high wear-resistant crusher tooth plate. When in use, the support plate is installed on the roller shaft of the tooth roller crusher. The tooth roller crusher drives the roller shaft to rotate, and the material is crushed by the rotation of the working convex teeth. The working convex teeth are made of wear-resistant alloy material. The wear-resistant alloy material can be selected from high-manganese alloy wear-resistant material, so that the working convex teeth have good wear resistance. When a certain working convex tooth is damaged after long-term use, the staff can remove the two nuts on the tension screw, and then remove the tension screw from the connecting block and the support plate, and then remove the connecting block and the working convex tooth from the support plate. Then the staff can take out a new working convex tooth, insert the connecting block on the working convex tooth into the placement groove on the support plate, and then insert the tension screw into the support plate and pass it through the insertion hole, and then tighten the two nuts at both ends of the tension screw to complete the replacement of the working convex tooth. In this way, after a certain working convex tooth is damaged, the damaged working convex tooth can be replaced separately, thereby reducing the replacement cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art.
[0015] Figure 1It is a schematic diagram of the overall structure of the first embodiment of the present utility model.
[0016] Figure 2 It is a front cross-sectional view of the entire first embodiment of the utility model.
[0017] Figure 3 It is a side sectional view of the entire first embodiment of the present utility model.
[0018] Figure 4 It is a schematic diagram of the overall structure of the second embodiment of the present utility model.
[0019] Figure 5 It is a structural diagram of the second embodiment of the present invention without the cover plate and the sliding member.
[0020] Figure 6 It is a front cross-sectional view of the entire second embodiment of the present utility model.
[0021] 101-support plate, 102-placement slot, 103-crushing assembly, 104-connecting block, 105-working cam, 106-tension screw, 107-nut, 108-socket, 109-iron block, 110-magnet, 201-mounting assembly, 202-side plate, 203-limiting seat, 204-cover plate, 205-connecting bolt, 206-sliding part, 207-spring. DETAILED DESCRIPTION
[0022] The first embodiment of this application is:
[0023] See also Figure 1-Figure 3 ,in, Figure 1 This is a schematic diagram of the overall structure of the first embodiment of the present invention. Figure 2 This is a front cross-sectional view of the entire first embodiment of the present utility model. Figure 3 It is a side sectional view of the entire first embodiment of the present utility model.
[0024] The utility model provides a highly wear-resistant crusher tooth plate, comprising a support plate 101 and a plurality of crushing components 103, wherein the plurality of crushing components 103 are respectively located on the sides of the support plate 101, and the crushing components 103 include a connecting block 104, a working convex tooth 105, a tension screw 106 and two nuts 107; the crushing components 103 also include an iron block 109 and a magnet 110; the above-mentioned solution solves the problem that the existing crusher tooth plate needs to be replaced after a certain working convex tooth 105 is damaged, resulting in a high replacement cost.
[0025] According to this embodiment, the support plate 101 has a plurality of placement slots 102 , and the plurality of placement slots 102 are evenly distributed on one side of the support plate 101 . The placement slots 102 are used to accommodate the connection blocks 104 .
[0026] Among them, the connecting block 104 is located in the placement groove 102, and the connecting block 104 has a socket 108; the working protruding teeth 105 are fixedly connected to the connecting block 104 and are located on the side of the connecting block 104; the tensioning screw 106 is slidingly connected to the support plate 101 and passes through the support plate 101 and the socket 108; the two nuts 107 are respectively threadedly connected to the tensioning screw 106 and are located on both sides of the tensioning screw 106. During use, the support plate 101 is installed on the roller shaft of the tooth roller crusher, and the tooth roller crusher drives the roller shaft to rotate, and the material is crushed by the rotation of the working convex teeth 105. The working convex teeth 105 are made of wear-resistant alloy material, and the wear-resistant alloy material can be selected from high-manganese alloy wear-resistant material, so that the working convex teeth 105 have good wear resistance. When a certain working convex tooth 105 is damaged after long-term use, the staff can remove the two nuts 107 on the tension screw 106, and then remove the tension screw 106 from the connecting block 104 and the support plate 101, and then remove the connecting block 104 and the working The tooth 105 is removed from the support plate 101, and then the staff can take out a new working tooth 105, insert the connecting block 104 on the working tooth 105 into the placement groove 102 on the support plate 101, and then insert the tension screw 106 into the support plate 101 and pass it through the insertion hole 108, and then tighten the two nuts 107 at both ends of the tension screw 106 to complete the replacement of the working tooth 105; in this way, after a certain working tooth 105 is damaged, the damaged working tooth 105 can be replaced separately, so that there is no need to replace the entire crusher tooth plate, which reduces the replacement cost.
[0027] Secondly, the iron block 109 is fixedly connected to the connecting block 104 and is located on the side of the connecting block 104. The magnet 110 is fixedly connected to the support plate 101 and is located in the placement groove 102. When the connecting block 104 is placed in the placement groove 102, the magnet 110 attracts the iron block 109, which can prevent the working teeth 105 from moving when the tension screw 106 is inserted.
[0028] When using the present invention, the support plate 101 is installed on the roller shaft of the toothed roller crusher, and the toothed roller crusher drives the roller shaft to rotate, and the material is crushed by the rotation of the working convex teeth 105. The working convex teeth 105 are made of wear-resistant alloy material, and the wear-resistant alloy material can be selected from high-manganese alloy wear-resistant material, so that the working convex teeth 105 have good wear resistance. When a certain working convex tooth 105 is damaged after long-term use, the staff can remove the two nuts 107 on the tension screw 106, and then remove the tension screw 106 from the connecting block 104 and the support plate 101, and then remove the connecting block 104 and the working convex teeth 105 from the support plate 1 01, and then the staff can take out the new working tooth 105, and insert the connecting block 104 on the working tooth 105 into the placement groove 102 on the support plate 101. The magnet 110 adsorbs the iron block 109 to prevent the working tooth 105 from moving when the tension screw 106 is inserted. Then the tension screw 106 is inserted into the support plate 101 and passed through the insertion hole 108, and then the two nuts 107 are tightened at both ends of the tension screw 106 to complete the replacement of the working tooth 105. In this way, after a certain working tooth 105 is damaged, the damaged working tooth 105 can be replaced separately, thereby reducing the replacement cost.
[0029] The second embodiment of this application is:
[0030] Based on the first embodiment, please refer to Figure 4-Figure 6 ,in, Figure 4 This is a schematic diagram of the overall structure of the second embodiment of the present invention. Figure 5 This is a schematic structural diagram of the second embodiment of the present invention, excluding the cover plate and the sliding member. Figure 6 It is a front cross-sectional view of the entire second embodiment of the present utility model.
[0031] The high wear-resistant crusher tooth plate provided by the present invention further includes two mounting components 201 ; the mounting components 201 include side plates 202 , a limit seat 203 , a cover plate 204 , connecting bolts 205 , a sliding member 206 and a spring 207 .
[0032] According to this specific embodiment, the two mounting assemblies 201 are mirror-imaged and arranged on both sides of the support plate 101. The two mounting assemblies 201 can facilitate the mounting of the support plate 101 on the roller shaft of the toothed roll crusher.
[0033] The side plate 202 is fixedly connected to the support plate 101 and is located on the side of the support plate 101; the limiting seat 203 is located on the side of the side plate 202; the cover plate 204 is located on the side of the support plate 101; the connecting bolts 205 are threadedly connected to the side plate 202, the limiting seat 203 and the cover plate 204 respectively, and are located on the side of the cover plate 204. The staff welded the limiting seat 203 to the roller shaft in advance and welded the side plate 202 to the support plate 101. When installing the support plate 101 on the roller shaft of the toothed roller crusher, the side plate 202 is first placed on the limiting seat 203. The limiting seat 203 is U-shaped and is used to horizontally limit the side plate 202. Then, the cover plate 204 is placed on the top of the side plate 202. The side plate 202, the limiting seat 203 and the cover plate 204 are provided with screw holes adapted to the connecting bolts 205, and the connecting bolts 205 are screwed into the side plates 202, the limit seats 203 and the cover plate 204 in sequence, so that the support plate 101 can be fixed on the roller shaft of the toothed roller crusher; when the support plate 101 needs to be disassembled, the connecting bolts 205 can be unscrewed to release the fixation of the support plate 101; this fixing method can facilitate the installation and disassembly of the support plate 101.
[0034] Secondly, the sliding member 206 is slidably connected to the limiting seat 203 and fixedly connected to the cover plate 204, and is located between the limiting seat 203 and the cover plate 204. The sliding member 206 is used to improve the connection stability between the limiting seat 203 and the cover plate 204.
[0035] In addition, the spring 207 is fixedly connected to the limit seat 203 and the sliding member 206, and is located between the limit seat 203 and the sliding member 206. The spring 207 is used to connect the limit seat 203 and the sliding member 206, so that the cover plate 204 can be connected to the limit seat 203.
[0036] When using the present invention, the staff welds the limit seat 203 to the roller shaft in advance, welds the side plate 202 to the support plate 101, and when installing the support plate 101 on the roller shaft of the toothed roller crusher, first slide the cover plate 204 away from the limit seat 203, and the cover plate 204 drives the sliding member 206 to move, stretching the spring 207, and then place the side plate 202 on the limit seat 203. The limit seat 203 is U-shaped and is used to horizontally limit the side plate 202. Then, the cover plate 204 is released, and the cover plate 204 is in the spring 2 07, it returns to the top of the limit seat 203, and the side plate 202, the limit seat 203 and the cover plate 204 are all provided with screw holes adapted to the connecting bolts 205. The connecting bolts 205 are screwed into the side plate 202, the limit seat 203 and the cover plate 204 in sequence, so that the support plate 101 can be fixed to the roller shaft of the toothed roller crusher; when the support plate 101 needs to be disassembled, the connecting bolts 205 can be unscrewed to release the fixation of the support plate 101; this fixing method can facilitate the installation and disassembly of the support plate 101.
[0037] The above disclosure is merely one or more preferred embodiments of the present application and is not intended to limit the scope of the present application. A person skilled in the art will understand that all or part of the processes of the above embodiments and equivalent changes made in accordance with the claims of the present application are still within the scope of the present application.
Claims
1. A highly wear-resistant crusher tooth plate, comprising a support plate, wherein the support plate has a plurality of placement slots, wherein the plurality of placement slots are evenly distributed on one side of the support plate, characterized in that: Also included are multiple crushing components; The plurality of crushing assemblies are respectively located on the sides of the support plate, and the crushing assemblies include a connecting block, a working convex tooth, a tension screw and two nuts; The connecting block is located in the placement groove, and the connecting block has a socket; the working protrusion is fixedly connected to the connecting block and is located on the side of the connecting block; the tensioning screw and the support plate are slidingly connected and pass through the support plate and the socket; the two nuts are respectively threadedly connected to the tensioning screw and are located on both sides of the tensioning screw.
2. A highly wear-resistant crusher tooth plate according to claim 1, characterized in that: The crushing assembly also includes an iron block and a magnet; the iron block is fixedly connected to the connecting block and is located on the side of the connecting block; the magnet is fixedly connected to the support plate and is located in the placement groove.
3. A highly wear-resistant crusher tooth plate according to claim 2, characterized in that: The highly wear-resistant crusher tooth plate further includes two mounting components; the two mounting components are mirror-imaged and arranged on both sides of the support plate.
4. A highly wear-resistant crusher tooth plate according to claim 3, characterized in that: The mounting assembly includes a side panel, a limit seat, a cover plate and connecting bolts; the side panel is fixedly connected to the support plate and is located on the side of the support plate; the limit seat is located on the side of the side panel; the cover plate is located on the side of the support plate; the connecting bolts are respectively threadedly connected to the side panel, the limit seat and the cover plate and are located on the side of the cover plate.
5. A highly wear-resistant crusher tooth plate according to claim 4, characterized in that: The installation assembly further includes a sliding member; the sliding member is slidably connected to the limiting seat, fixedly connected to the cover plate, and located between the limiting seat and the cover plate.
6. A highly wear-resistant crusher tooth plate according to claim 5, characterized in that: The mounting assembly further comprises a spring; the spring is fixedly connected to the limiting seat and the sliding member, and is located between the limiting seat and the sliding member.
Citation Information
Patent Citations
Novel breaker pinion rack
CN204544293U