Automatic uniform spraying device for anti-freezing dust suppressant

By designing the automatic uniform spraying device of the mixing bin, stirring bin and Tesla valve, the problem of inconvenient mixing and proportioning in the antifreeze dust suppressant spraying equipment is solved, the synchronous mixing and uniform spraying of the antifreeze dust suppressant and water are achieved, and the work efficiency and spraying effect are improved.

CN223337568UActive Publication Date: 2025-09-16HUANGSHAN UNIV
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Patent Information

Application Number
CN202420985535.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-09-16
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

Existing antifreeze and dust suppressant spraying equipment requires the spraying amount to be calculated in advance, and cannot complete the mixing ratio and spraying simultaneously. Ratio errors are prone to occur, resulting in insufficient or excessive solution, affecting work efficiency.

Method used

An automatic uniform spraying device consisting of a mixing bin, a stirring bin and a Tesla valve was designed. The antifreeze dust suppressant and water were automatically mixed and stirred by a self-priming pump and a servo motor-driven auger. The Tesla valve was used to enhance the mixing speed, and uniform spraying was achieved through an atomizing nozzle.

Benefits of technology

It realizes the synchronous mixing and spraying of antifreeze dust suppressant and water, improves work efficiency, reduces ratio error, and ensures the uniformity and practicality of spraying.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-freezing dust suppressant automatic uniform spraying device which comprises a base, a C-shaped support is fixedly installed on the top of the base, a water supply assembly is fixedly installed on the top of the base, the water supply assembly comprises a water tank and a self-sucking pump, and an anti-freezing dust suppressant discharging assembly is fixedly installed on the top of the C-shaped support. The anti-freezing dust suppressant discharging assembly comprises a material bin, the bottom of the material bin is fixedly connected with a material mixing assembly, the material mixing assembly comprises a material mixing bin, and the outer wall of the output end of the self-sucking pump is fixedly connected with the material mixing bin in a matched mode through a second guide pipe. The mixing bin, the stirring bin and the pull valve are arranged to increase the mixing speed of water and the anti-freezing dust suppressant, the water and the anti-freezing dust suppressant are matched and stirred while an anti-freezing dust suppressant solution is sprayed conveniently, preparation and spraying of the anti-freezing dust suppressant solution are conveniently completed at the same time, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic uniform spraying devices for antifreeze and dust suppressants, in particular to an automatic uniform spraying device for antifreeze and dust suppressants. Background Art

[0002] Antifreeze dust suppressant is an environmentally friendly product suitable for road use that can effectively suppress secondary dust in road environments. It is typically a mixture of surfactants, moisturizers, binders, antifreeze, and water. During use, it needs to be prepared and sprayed according to the specific situation and product instructions to achieve the best dust suppression effect. At the same time, safety precautions must be taken during use to avoid adverse effects on the human body and the environment. When spraying antifreeze dust suppressant, water and antifreeze dust suppressant must be mixed in a certain proportion before spraying. Existing equipment for spraying antifreeze dust suppressant solutions requires the antifreeze dust suppressant and water to be mixed before spraying. The spraying amount generally needs to be calculated in advance, making it inconvenient to simultaneously stir the mixture and spray the antifreeze dust suppressant solution, which is not conducive to improving work efficiency. There may also be a certain error between the proportioned amount and the actual amount used. The spraying device is not convenient to start and stop at will, which can easily lead to insufficient or excessive antifreeze dust suppressant solution. Utility Model Content

[0003] The utility model aims to provide an automatic and uniform spraying device for antifreeze and dust suppressant.

[0004] In order to achieve the above purpose, the present invention provides the following technical solutions:

[0005] The utility model discloses an automatic uniform spraying device for antifreeze and dust suppressant, comprising a base, a C-shaped bracket fixedly installed on the top of the base, a water supply component fixedly installed on the top of the base, the water supply component including a water tank and a self-priming pump, an antifreeze and dust suppressant feeding component fixedly installed on the top of the C-shaped bracket, the antifreeze and dust suppressant feeding component including a material bin, a mixing component fixedly connected to the bottom of the material bin, the mixing component including a mixing bin, the outer wall of the output end of the self-priming pump and the mixing bin are fixedly connected through a second conduit, the output end of the mixing bin is connected to the stirring bin through the second conduit, the output end of the stirring bin is connected to the Tesla valve through the second conduit, and the output end of the Tesla valve is fixedly connected to the atomizing nozzle.

[0006] Furthermore, the outer walls at the four corners of the bottom of the base are rotatably connected to universal wheels, the water tank is fixedly installed in the inner wall of the C-shaped bracket, the filling pipe is fixedly installed on the outer wall of the water tank, a second visual window is opened on the outer wall of the water tank, the input end of the self-priming pump is fixedly connected to the inner wall of the water tank through a first conduit, the material bin is fixedly installed on the outer wall of the top of the C-shaped bracket, and the bottom of the material bin is set to be conical.

[0007] Furthermore, the inner wall of the bottom of the material bin is rotatably connected to the drive shaft, the outer wall of the drive shaft is rotatably connected to the inner wall of the discharge pipe at the bottom end of the material bin through a bracket, the outer wall of the drive shaft is fixedly installed with an auger, and the upper cover is fixedly installed on the inner wall of the top of the material bin.

[0008] Furthermore, the outer wall of the drive shaft is matched with the inner wall of the upper cover and is rotatably connected through a bearing. The outer wall of the top of the upper cover is fixedly mounted with a servo motor 1, and the outer wall of the output shaft of the servo motor 1 is connected through gear meshing transmission.

[0009] Furthermore, a first visual window is provided on the outer wall of the material bin, a discharge pipe is provided on the outer wall of the bottom of the material bin, the bottom of the discharge pipe is fixedly connected to the feed pipe, and the bottom of the feed pipe is connected to the mixing bin.

[0010] Furthermore, the inner wall of the mixing chamber is rotatably connected to the impeller through a bracket, and the injection assembly is fixedly installed on the top of the base.

[0011] Furthermore, the output end of the air pump is connected to the air pipe, the output end of the Tesla valve is fixedly connected to the third conduit, the output end of the air pipe is fixedly connected to the inner wall of the third conduit, and the atomizing nozzle is fixed at the output end of the third conduit.

[0012] In the above technical solution, the automatic uniform spraying device for antifreeze and dust suppressant provided by the utility model has the following beneficial effects:

[0013] 1. The mixing bin, stirring bin and Tesla valve are set up to increase the mixing speed of water and antifreeze dust suppressant, so as to facilitate the proportioning and stirring of water and antifreeze dust suppressant while spraying the antifreeze dust suppressant solution, and to facilitate the preparation and spraying of the antifreeze dust suppressant solution at the same time, thereby improving work efficiency;

[0014] 2. By setting up a material bin and driving the auger to rotate through a servo motor, it is convenient to add the antifreeze and dust suppressant in the material bin to the mixing bin for mixing, thereby improving the practicality of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0016] Figure 1 This is a schematic diagram of the main structure of the automatic uniform spraying device for antifreeze and dust suppressant;

[0017] Figure 2 A schematic side view of the structure of an automatic uniform spraying device for antifreeze and dust suppressant;

[0018] Figure 3 This is a schematic diagram of the exploded structure of the antifreeze and dust suppressant dispensing assembly in the automatic uniform spraying device for the antifreeze and dust suppressant;

[0019] Figure 4 This is a schematic diagram of the mixing bin structure in the automatic uniform spraying device for antifreeze and dust suppressant;

[0020] Figure 5 This is a schematic diagram of the structure of the injection assembly in the automatic uniform spraying device of the antifreeze and dust suppressant.

[0021] In the figure: base 100, universal wheel 110, water tank 200, filling pipe 210, second visual window 220, self-priming pump 230, first conduit 231, second conduit 232, mixing bin 240, material bin 300, bracket 301, second visual window 310, discharge pipe 320, drive shaft 340, auger 350, upper cover 330, feed pipe 370, fourth conduit 371, mixing bin 380, impeller 381, air pump 400, Tesla valve 410, third conduit 420, atomizing nozzle 421, air pipe 430. DETAILED DESCRIPTION

[0022] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0023] Example 1:

[0024] See Figure Figure 1-3 , as shown;

[0025] The automatic uniform spraying device of the antifreeze dust suppressant of the present invention comprises a base 100, a C-shaped bracket is fixedly installed on the top of the base 100, a water supply component is fixedly installed on the top of the base 100, the water supply component comprises a water tank 200 and a self-priming pump 230, an antifreeze dust suppressant discharging component is fixedly installed on the top of the C-shaped bracket, the antifreeze dust suppressant discharging component comprises a material bin 300, the bottom of the material bin 300 is fixedly connected to a mixing component, the mixing component comprises a mixing bin 240, the outer wall of the output end of the self-priming pump 230 is fixedly connected to the mixing bin 240 through a second conduit 232, the output end of the mixing bin 240 is connected to the mixing bin 380 through a fourth conduit 371, and the mixing bin 380 outputs The outlet end is connected to the Tesla valve 410 through the fourth conduit 371, and the output end of the Tesla valve 410 is fixedly connected to the atomizing nozzle 421. The Tesla valve 410 is provided to enhance the mixing speed of water and antifreeze dust suppressant, so that the proportioning and stirring of water and antifreeze dust suppressant are completed while spraying the antifreeze dust suppressant solution, and the preparation and spraying of the antifreeze dust suppressant solution are completed at the same time, thereby improving work efficiency. The antifreeze dust suppressant discharging assembly is provided to automatically transport the antifreeze dust suppressant to the mixing bin 240 for mixing and proportioning with water. The stirring bin 380 is used to drive the impeller 381 to rotate through water flow, thereby stirring and mixing the water and the antifreeze dust suppressant.

[0026] Example 2:

[0027] See also Figure 1-Figure 2 As shown;

[0028] The utility model discloses an automatic uniform spraying device for antifreeze and dust suppressant, wherein the outer walls at the four corners of the bottom of the base 100 are rotatably connected to the universal wheels 110, the water tank 200 is fixedly installed in the inner wall of the C-shaped bracket, the outer wall of the water tank 200 is fixedly installed with a filling pipe 210, the outer wall of the water tank 200 is provided with a second visual window 220, the input end of the self-priming pump 230 is fixedly connected to the inner wall of the water tank 200 through a first conduit 231, the material bin 300 is fixedly installed on the outer wall of the top of the C-shaped bracket, the bottom of the material bin 300 is set to be conical, the inner wall of the bottom of the material bin 300 is rotatably connected to the drive shaft 340, the outer wall of the drive shaft 340 is rotatably connected with the inner wall of the discharge pipe at the bottom end of the material bin 300 through the bracket 301, the outer wall of the drive shaft 340 is fixedly installed with an auger 350, the upper cover 330 is fixedly installed on the inner wall of the top of the material bin 300, the drive The outer wall of the shaft 340 is matched with the inner wall of the upper cover 330 and is rotatably connected through a bearing. A servo motor 360 is fixedly installed on the outer wall of the top of the upper cover 330. The outer wall of the output shaft of the servo motor 360 is connected through a gear meshing transmission. By turning on the servo motor 360, the drive shaft 340 is driven to rotate, so that the drive shaft 340 drives the auger 350 to rotate. A first visual window 310 is provided on the outer wall of the material bin 300, and a discharge pipe 320 is provided on the outer wall of the bottom of the material bin 300. The bottom of the discharge pipe 320 is fixedly connected to the feed pipe 370, and the bottom of the feed pipe 370 is connected to the mixing bin 240 to transport the antifreeze and dust suppressant in the material bin 300 to the mixing bin 240. The antifreeze and dust suppressant and water are synchronously transported to the mixing bin 380, and the impeller 381 is driven to rotate by the water flow to synchronously stir and mix the water and the antifreeze and dust suppressant.

[0029] Example 3:

[0030] See also Figure 4-Figure 5 As shown;

[0031] The automatic uniform spraying device of the antifreeze and dust suppressant of the present invention is provided with a spray assembly for stirring the antifreeze and dust suppressant solution and then spraying it uniformly. The inner wall of the stirring chamber 380 is rotatably connected to the impeller 381 through a bracket, and the spray assembly is fixedly installed on the top of the base 100. The spray assembly includes an air pump 400, the output end of the air pump 400 is connected to the air pipe 430, the output end of the Tesla valve 410 is fixedly connected to the third conduit 420, the output end of the air pipe 430 is fixedly connected to the inner wall of the third conduit 420, and the atomizing nozzle 421 is fixed to the output end of the third conduit 420. The impeller 381 is provided for stirring water and the antifreeze and dust suppressant. The air pump 400 is turned on to pressurize the third conduit 420. Under the action of negative pressure, the flow rate of the antifreeze and dust suppressant solution is increased and sprayed uniformly through the atomizing nozzle 421.

[0032] The specific use process of the present invention is as follows: When using the present invention, a person skilled in the art adds water into the water tank 200 through the filling pipe 210, adds the antifreeze dust suppressant into the material bin 300, and transports it to the mixing bin 240 by turning on the self-priming pump 230. The servo motor 360 fixed on the top of the upper cover 330 is opened, and the servo motor 360 is turned on to drive the drive shaft 340 to rotate, so that the drive shaft 340 drives the auger 350 to rotate, and the antifreeze dust suppressant in the material bin 300 is transported to the mixing bin 240. 0, the antifreeze dust suppressant and water are synchronously transported to the mixing chamber 380, and the impeller 381 is driven by the water flow to rotate, so that the water and the antifreeze dust suppressant are synchronously stirred and mixed. Then, the water and the antifreeze dust suppressant enter the Tesla valve 410 and are fully impacted again. After reciprocating flow and impact, the antifreeze dust suppressant and water can be fully mixed and then transported to the third conduit 420. At the same time, the air pump 400 is turned on to pressurize the third conduit 420. Under the action of negative pressure, the flow rate of the antifreeze dust suppressant solution is increased, and it is evenly sprayed through the atomizing nozzle 421.

[0033] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. An automatic uniform spraying device for an antifreeze dust suppressant, comprising a base (100), a C-shaped bracket fixedly mounted on the top of the base (100), and a water supply component fixedly mounted on the top of the base (100), characterized in that: The water supply component includes a water tank (200) and a self-priming pump (230), an antifreeze dust suppressant discharging component is fixedly installed on the top of the C-shaped bracket, the antifreeze dust suppressant discharging component includes a material bin (300), the bottom of the material bin (300) is fixedly connected to a mixing component, the mixing component includes a mixing bin (240), the outer wall of the output end of the self-priming pump (230) and the mixing bin (240) are fixedly connected through a second conduit (232), the output end of the mixing bin (240) is connected to the stirring bin (380) through a fourth conduit (371), the output end of the stirring bin (380) is connected to a Tesla valve (410) through the fourth conduit (371), and the output end of the Tesla valve (410) is fixedly connected to an atomizing nozzle (421).

2. The automatic uniform spraying device for antifreeze and dust suppressant according to claim 1, characterized in that: The outer walls at the four corners of the bottom of the base (100) are rotatably connected to universal wheels (110), the water tank (200) is fixedly mounted on the inner wall of the C-shaped bracket, a filling pipe (210) is fixedly mounted on the outer wall of the water tank (200), a second visual window (220) is provided on the outer wall of the water tank (200), an input end of the self-priming pump (230) is fixedly connected to the inner wall of the water tank (200) via a first conduit (231), the material bin (300) is fixedly mounted on the outer wall of the top of the C-shaped bracket, and the bottom of the material bin (300) is configured to be conical.

3. The automatic uniform spraying device for antifreeze and dust suppressant according to claim 1, characterized in that: The inner wall of the bottom of the material bin (300) is rotatably connected to the drive shaft (340), and the outer wall of the drive shaft (340) is rotatably connected to the inner wall of the discharge pipe at the bottom end of the material bin (300) through the bracket (301). The outer wall of the drive shaft (340) is fixedly mounted with an auger (350), and the upper cover (330) is fixedly mounted on the inner wall of the top of the material bin (300).

4. The automatic uniform spraying device for antifreeze and dust suppressant according to claim 3, characterized in that: The outer wall of the drive shaft (340) is rotatably connected to the inner wall of the upper cover (330) through a bearing, and a servo motor 1 (360) is fixedly mounted on the outer wall of the top of the upper cover (330). The outer wall of the output shaft of the servo motor 1 (360) is connected through a gear meshing transmission.

5. The automatic uniform spraying device for antifreeze and dust suppressant according to claim 1, characterized in that: A first visual window (310) is provided on the outer wall of the material bin (300), and a discharge pipe (320) is provided on the outer wall of the bottom of the material bin (300). The bottom of the discharge pipe (320) is fixedly connected to the feed pipe (370), and the bottom of the feed pipe (370) is connected to the mixing bin (240).

6. The automatic uniform spraying device for antifreeze and dust suppressant according to claim 1, characterized in that: The inner wall of the stirring chamber (380) is rotatably connected to the impeller (381) via a bracket, and a spray assembly is fixedly mounted on the top of the base (100).

7. The automatic uniform spraying device for antifreeze and dust suppressant according to claim 6, characterized in that: The spray assembly comprises an air pump (400), the output end of the air pump (400) is connected to an air pipe (430), the output end of the Tesla valve (410) is fixedly connected to a third conduit (420), the output end of the air pipe (430) is fixedly connected to the inner wall of the third conduit (420), and the atomizing nozzle (421) is fixed to the output end of the third conduit (420).