Multi-angle aluminum material surface wear-resistant layer coating equipment
By designing a multi-angle coating equipment that automatically adjusts the spraying angle of aluminum, and using components such as a fixed cylinder, a clamping assembly and an electric push rod, the problem of manual angle adjustment required for existing equipment is solved, and an efficient and uniform aluminum spraying effect is achieved.
Patent Information
- Application Number
- CN202422458410.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-11
AI Technical Summary
Existing wear-resistant layer coating equipment requires manual multiple adjustments to the aluminum spray angle, which is cumbersome and inefficient and may result in uneven spraying or missed areas, affecting product quality and durability.
A multi-angle wear-resistant layer coating equipment for aluminum surface is designed. It adopts components such as fixed cylinder, clamping assembly, gear, rack and electric push rod to realize automatic angle adjustment of aluminum during spraying process. The multi-angle spraying of aluminum is realized by the motor-driven bidirectional screw and gear meshing.
There is no need to manually adjust the angle of the aluminum material, which improves the spraying efficiency, ensures the uniformity and integrity of the spraying, and reduces labor costs.
Smart Images
Figure CN223337601U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coating equipment, in particular to a multi-angle aluminum surface wear-resistant layer coating device. Background Art
[0002] Aluminum surface wear-resistant layer coating often uses coating machines, which are automated mechanical equipment that specifically controls fluids and coats them on the surface of products. The main function of product surface spraying is to provide waterproof, dustproof and anti-static properties. Surface coating is a technology that forms a film layer on the surface of the substrate to improve surface protection. After the new material is sprayed onto the surface of the product, the chemical composition and organizational structure of the coating layer can be completely different from those of the substrate material. It is based on the principle of meeting surface performance, the bonding strength between the coating layer and the substrate material, adapting to working conditions, good economy and good environmental protection.
[0003] When the existing wear-resistant layer coating equipment is in use, the nozzle sprays one side of the aluminum material. When the entire aluminum material is completely sprayed, the aluminum material needs to be manually taken out and the spraying angle of the aluminum material is repeatedly adjusted multiple times to completely spray all surfaces of the aluminum material to achieve the best spraying effect. The operation is cumbersome, the labor cost is high, and the spraying efficiency is low. Frequent manual adjustments may also lead to uneven spraying or missed areas, which in turn affects the quality and durability of the final product. Utility Model Content
[0004] In order to overcome the disadvantage of the above-mentioned prior art that the aluminum spraying angle needs to be adjusted repeatedly manually, the purpose of the utility model is to provide a multi-angle aluminum surface wear-resistant layer coating device that automatically adjusts the aluminum spraying angle.
[0005] A multi-angle aluminum surface wear-resistant layer coating equipment includes a collection frame, a sprayer, a fixed cylinder, a clamping assembly, a gear, a first connecting rod, a rack and an electric push rod. The collection frame is connected to the sprayer, and the left and right sides of the collection frame are rotatably connected to the fixed cylinder, and the left and right fixed cylinders are connected to the clamping assembly and the gear. The left and right sides of the collection frame are slidably connected to the rack, and the first connecting rod is connected between the left and right racks. The outside of the collection frame is connected to the electric push rod, and the push rod of the electric push rod is connected to the first connecting rod.
[0006] As an optimal technical solution of the present invention, the clamping assembly includes a sliding rod, a splint and an elastic member. The sliding rod is slidably connected in the fixed cylinder, the sides of the left and right sliding rods close to each other are connected to the splint, and the elastic member is connected between the sliding rod and the fixed cylinder.
[0007] As an optimal technical solution of the utility model, it also includes a motor, a bidirectional screw rod and a second connecting rod. The motor is installed on the collection frame, the output shaft of the motor is connected to the bidirectional screw rod, the bidirectional screw rod is rotatably connected to the collection frame, the bidirectional screw rod is threadedly connected to the second connecting rod, and the second connecting rod is connected to the sliding rod.
[0008] As a preferred technical solution of the utility model, it also includes an electric slide rail and a roller. The collection frame is connected to the electric slide rail, and the slider of the electric slide rail is connected to the roller.
[0009] As a preferred technical solution of the utility model, it also includes a protective cover, and the protective cover is snap-connected to the collection frame.
[0010] As a preferred technical solution of the utility model, it also includes a guide plate, the guide plate is connected to the collecting frame, and a drainage hole is opened at the bottom of the collecting frame.
[0011] The utility model has the following advantages: the utility model is provided with a fixed cylinder, a clamping assembly, a gear, a rack and an electric push rod, so that when the aluminum material is clamped, the fixed cylinder can be rotated under the meshing action of the gear and the rack, so that the aluminum material can be rotated during spraying, thereby realizing multi-angle spraying treatment of the aluminum material, eliminating the need for manual adjustment of the angle of the aluminum material before spraying, and improving the efficiency of aluminum spraying. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.
[0013] Figure 2 This is a structural schematic diagram of the motor, bidirectional lead screw and second connecting rod of the utility model.
[0014] Figure 3 This is a schematic diagram of the fixed cylinder, elastic member and gear structure of the utility model.
[0015] Figure 4 This is a schematic structural diagram of the first connecting rod, rack and electric push rod of the utility model.
[0016] Figure 5 This is a schematic diagram of the electric slide rail, slider and roller structure of the utility model.
[0017] Figure 6 This is a schematic diagram of the collection frame, drainage holes and guide plate structure of the utility model.
[0018] Figure numbers: 1-collection frame, 101-drainage hole, 2-sprayer, 3-fixed cylinder, 4-sliding rod, 5-plywood, 6-elastic member, 7-gear, 8-first connecting rod, 81-rack, 9-electric push rod, 10-motor, 11-bidirectional screw rod, 12-second connecting rod, 13-electric slide rail, 14-slider, 15-roller, 16-protective cover, 17-guide plate. DETAILED DESCRIPTION
[0019] Reference herein to an embodiment means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the present invention. The appearance of such a phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0020] Embodiment: A multi-angle aluminum surface wear-resistant layer coating device, such as Figures 1-6 As shown, it includes a collection frame 1, a sprayer 2, a fixed cylinder 3, a clamping assembly, a gear 7, a first connecting rod 8, a rack 81, an electric push rod 9, a motor 10, a bidirectional screw rod 11, a second connecting rod 12 and a protective cover 16. The top of the collection frame 1 is fixedly connected to the sprayer 2, the left and right sides of the collection frame 1 are rotatably connected to the fixed cylinder 3, the left and right fixed cylinders 3 are connected to the clamping assembly, the outer sides of the left and right fixed cylinders 3 are fixedly connected to the gear 7, the left and right sides of the collection frame 1 are slidably connected to the rack 81, and the left and right racks 81 are fixedly connected There is a first connecting rod 8, which is located outside the collection frame 1. An electric push rod 9 is fixedly connected to the left side of the collection frame 1. The push rod of the electric push rod 9 is fixedly connected to the first connecting rod 8. A motor 10 is installed on the collection frame 1. A bidirectional screw rod 11 is fixedly connected to the output shaft of the motor 10. The bidirectional screw rod 11 is rotatably connected to the collection frame 1. A second connecting rod 12 is threadedly connected to the bidirectional screw rod 11. The second connecting rod 12 is connected to the sliding rod 4. A through hole for the second connecting rod 12 to slide is opened on the collection frame 1, and a protective cover 16 is snap-connected to the collection frame 1.
[0021] like Figure 2 、 Figure 3 、 Figure 4 and Figure 5 As shown, the clamping assembly includes a sliding rod 4, a splint 5 and an elastic member 6. The sliding rod 4 is slidably connected to the fixed cylinder 3, and the left and right sliding rods 4 are fixedly connected to the splint 5 on the side away from the fixed cylinder 3. The left and right splints 5 are close to each other on the side with anti-slip grooves, and the elastic member 6 is fixedly connected between the sliding rod 4 and the fixed cylinder 3, and the elastic member 6 is set as a coil spring.
[0022] When spraying the wear-resistant layer on the longer aluminum material, move the protective cover 16 upward to open it, and then place the longer aluminum material between the left and right clamps 5. The longer aluminum material squeezes the elastic member 6. Under the elastic force of the elastic member 6, the left and right clamps the longer aluminum material and fixes it. Then, spray the aluminum material through the sprayer 2. After spraying, take out the longer aluminum material, and the elastic member 6 returns to its original state so that the left and right clamps 5 are reset. When spraying the shorter aluminum material, place the shorter aluminum material between the left and right clamps 5. Drive the bidirectional screw rod 11 to rotate through the motor 10, so that the double-wire screw rod drives the second connecting rod 12 thereon to approach each other. , so that the left and right sliding rods 4 are close to each other, and the elastic member 6 is stretched, thereby clamping and fixing the shorter aluminum material, which can adapt to the spraying treatment of aluminum materials of different lengths, and expand the scope of application of this coating equipment. When it is necessary to spray different surfaces of the aluminum material, the electric push rod 9 drives the first connecting rod 8 to move forward, so that the rack 81 moves forward. Under the meshing action of the rack 81 and the gear 7, the fixed cylinder 3 rotates to rotate the left and right clamping plates 5, so that the aluminum material can be rotated during spraying, and the aluminum material can be sprayed at multiple angles without manual adjustment of the spraying angle of the aluminum material, thereby improving the efficiency of aluminum spraying.
[0023] like Figure 1 、 Figure 2 、 Figure 5 and Figure 6 As shown, the collecting frame 1 further includes an electric slide 13 and a roller 15. The electric slide 13 is fixedly connected to the collecting frame 1, and the roller 15 is fixedly connected to the slider 14 of the electric slide 13. The roller 15 is located inside the collecting frame 1. When spraying aluminum, the slider 14 on the electric slide 13 drives the roller 15 to move left and right, so that the roller 15 can evenly spread the wear-resistant coating on the aluminum, thereby improving the spraying effect of the coating equipment.
[0024] like Figure 6 As shown, the collecting frame 1 further includes a guide plate 17, which is fixedly connected to the collecting frame 1. The guide plate 17 is tilted, with the front side of the guide plate 17 higher than the rear side. A drainage hole 101 is opened at the bottom of the collecting frame 1, and the drainage hole 101 is close to the lower side of the guide plate 17. When the coating equipment needs to be cleaned after being used for a period of time, the spray residue and other impurities on the coating equipment are removed by a scraper or a solvent cleaning spray gun. The dirt generated after cleaning flows along the guide plate 17 into the drainage hole 101 and is finally discharged through the drainage hole 101. This facilitates the cleaning of the coating equipment and prevents the spray residue and other impurities from affecting the spraying effect when spraying aluminum.
[0025] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A multi-angle aluminum surface wear-resistant layer coating device, comprising a collecting frame (1) and a sprayer (2), wherein the collecting frame (1) is connected to the sprayer (2), characterized in that: The collecting frame (1) further comprises a fixed cylinder (3), a clamping assembly, a gear (7), a first connecting rod (8), a rack (81) and an electric push rod (9). The left and right sides of the collecting frame (1) are both rotatably connected to the fixed cylinder (3). The left and right fixed cylinders (3) are both connected to the clamping assembly and the gear (7). The left and right sides of the collecting frame (1) are both slidably connected to the rack (81). The first connecting rod (8) is connected between the left and right racks (81). The outside of the collecting frame (1) is connected to the electric push rod (9), and the push rod of the electric push rod (9) is connected to the first connecting rod (8).
2. The multi-angle aluminum surface wear-resistant layer coating equipment according to claim 1 is characterized in that: The clamping assembly comprises a sliding rod (4), a clamping plate (5) and an elastic member (6); the sliding rod (4) is slidably connected in the fixed cylinder (3); the sides of the left and right sliding rods (4) close to each other are connected to the clamping plate (5); and the elastic member (6) is connected between the sliding rod (4) and the fixed cylinder (3).
3. The multi-angle aluminum surface wear-resistant layer coating equipment according to claim 2 is characterized in that: The coating device also includes a motor (10), a bidirectional screw rod (11) and a second connecting rod (12). The motor (10) is installed on the collection frame (1). The output shaft of the motor (10) is connected to the bidirectional screw rod (11). The bidirectional screw rod (11) is rotatably connected to the collection frame (1). The second connecting rod (12) is threadedly connected to the bidirectional screw rod (11). The second connecting rod (12) is connected to the sliding rod (4).
4. The multi-angle aluminum surface wear-resistant layer coating equipment according to claim 3 is characterized in that: The coating equipment further comprises an electric slide rail (13) and a roller (15); the collecting frame (1) is connected to the electric slide rail (13); and the slider (14) of the electric slide rail (13) is connected to the roller (15).
5. The multi-angle aluminum surface wear-resistant layer coating equipment according to claim 4 is characterized in that: The coating device further comprises a protective cover (16), and the protective cover (16) is snap-connected to the collecting frame (1).
6. The multi-angle aluminum surface wear-resistant layer coating equipment according to claim 5 is characterized in that: The coating device further comprises a guide plate (17), and the collecting frame (1) is connected with the guide plate (17). A drainage hole (101) is provided at the bottom of the collecting frame (1).