Powder spraying device for aluminum material surface machining

Abstract

The utility model relates to a powder spraying device, in particular to a powder spraying device for aluminum material surface machining. Comprising a base, powder spraying guns, an electric sliding rail and a shell, the shell is arranged at the top end of the base, the electric sliding rail is installed on the inner side of the shell, and a plurality of powder spraying guns are connected to a moving part of the electric sliding rail. Chain driving pieces are symmetrically arranged on the front side and the rear side of the top end of the base, protective cushions are arranged on the outer sides of chains of the two chain driving pieces, gears are rotationally connected to the protective cushions at intervals and engaged with the racks, and moving blocks are connected to the ends, away from the protective cushions, of the gears. The movable blocks are driven to rotate through meshing of the gear and the rack, then the aluminum material between the movable blocks is driven to rotate, the electric sliding rail drives the powder spraying gun to move front and back, and uniform powder spraying on the surface of the aluminum material is achieved.

Description

Technical Field

[0001] The utility model relates to a powder spraying device, in particular to a powder spraying device for aluminum material surface processing. Background Art

[0002] The main function of aluminum powder coating is to improve the surface adsorption of the aluminum, increase the aluminum's corrosion and oxidation resistance, improve the appearance quality and mechanical properties of the aluminum, and also remove oil, dust and other debris from the aluminum surface. The aluminum powder coating process uses electrostatic adsorption to evenly cover the aluminum surface with powder coating. The powder is then baked at high temperature to melt, level and solidify the powder, forming a uniform coating.

[0003] Existing aluminum powder coating technologies can be broadly categorized as manual and machine-based. Manual powder coating requires a worker to apply powder to the aluminum surface using a handheld powder gun. Due to the instability of manual operation, this often results in uneven distribution of the powder coating. With machine-based powder coating, an automated control line moves the aluminum forward, while the machine drives the spray gun up and down, coating the surface with powder. However, this process results in far less powder being applied to the sides than the front, resulting in uneven powder distribution. This uneven powder coating significantly reduces the aluminum's appearance, resulting in inconsistent color and a rough surface, failing to meet market demand for high-quality aluminum finishes. Utility Model Content

[0004] In order to overcome the shortcoming of the existing aluminum material powder spraying technology that causes uneven distribution of powder on the aluminum material surface, the utility model provides a powder spraying device for aluminum material surface processing.

[0005] The technical implementation scheme of the present utility model is: a powder spraying device for aluminum surface processing, including a base, a powder spraying gun, an electric slide rail, a chain drive, a moving block, a gear, a rack, a motor, a protective pad and a shell. The top of the base is provided with a shell, and racks are symmetrically arranged on the front and back of the top of the base. The electric slide rail is installed on the inside of the shell. A plurality of powder spraying guns are connected to the moving part of the electric slide rail. Chain drive parts are symmetrically arranged on the front and back sides of the top of the base. A motor is provided on the right side of the top of the chain drive part, and the motor is installed on the inner wall of the shell. The motor is connected to the chain drive part in a transmission manner. Protective pads are provided on the outside of the chains of the two chain drives. Gears are rotatably connected to the protective pads at intervals. The gears are engaged with the racks, and the end of the gear away from the protective pad is connected to the moving block.

[0006] In a preferred embodiment of the present invention, a slot is provided in the middle of the top of the base, and the length of the slot side is greater than the length of the rack.

[0007] In a preferred embodiment of the present invention, a drying mechanism is further included, which includes a fan, a heating wire and a filter. An opening is provided on the right side of the top of the shell, and the fan, the heating wire and the filter are installed in the opening in sequence from bottom to top.

[0008] In a preferred embodiment of the present invention, a baffle is further included, and baffles are provided on both the front and rear sides of the shell.

[0009] In a preferred embodiment of the present invention, a lower hopper is further included. The lower hopper is provided on the left side of the shell and is located between the left ends of the two chain driving members.

[0010] In a preferred embodiment of the present invention, a plastic door curtain is further included, and a plastic door curtain is provided at intervals on the top of the shell.

[0011] Compared with existing technologies, this utility model has the following advantages: The meshing of the gear and rack drives the moving block to rotate, which in turn drives the aluminum material between the moving blocks to rotate. The electric slide drives the powder spray gun to move back and forth, achieving uniform powder spraying on the aluminum surface. The designed drying mechanism can bake the powder on the aluminum surface, causing the powder to melt and form a uniform coating that evenly covers the aluminum surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0013] Figure 2 It is a three-dimensional structural diagram of the internal parts of the utility model.

[0014] Figure 3 This is a structural diagram of the chain drive, lower hopper, motor and other parts of the utility model.

[0015] Figure 4 This is a partial enlarged view of the moving block, gear, rack and other parts of the utility model.

[0016] Figure 5 It is a three-dimensional structural diagram of the drying mechanism of the present utility model.

[0017] Figure 6 This is a schematic diagram of the three-dimensional structure of the plastic door curtain and baffle of the present invention.

[0018] Among them, the above drawings include the following figure marks: 1. base, 2. powder spray gun, 3. electric slide rail, 4. lower hopper, 5. chain drive, 6. moving block, 7. gear, 8. rack, 9. motor, 10. protective cushion, 11. fan, 12. heating wire, 13. filter, 14. plastic door curtain, 15. baffle, 16. shell, 17. aluminum material, 18. slot. DETAILED DESCRIPTION

[0019] Although the present invention may be described with respect to a specific application or industry, those skilled in the art will recognize the broader applicability of the present invention. Those skilled in the art will recognize that terms such as "above," "below," "upwardly," and "downwardly" are used to describe the drawings and are not intended to limit the scope of the present invention as defined by the appended claims. Numerical designations such as "first" and "second" are merely illustrative and are not intended to limit the scope of the present invention in any way.

[0020] A powder spraying device for aluminum surface processing, such as Figures 1-4 As shown, it includes a base 1, a powder spray gun 2, an electric slide 3, a chain drive 5, a moving block 6, a gear 7, a rack 8, a motor 9, a protective cushion 10 and a shell 16. The top of the base 1 is provided with a shell 16, and the rack 8 is symmetrically arranged on the top of the base 1. The electric slide 3 is installed on the inside of the shell 16. A plurality of powder spray guns 2 are connected to the moving part of the electric slide 3. The powder spray gun 2 can be externally connected to a device equipped with powder spraying. The chain drive 5 is symmetrically arranged on both sides of the top of the base 1. The chain drive 5 transmits power. The chain drive A motor 9 is provided on the right side of the top of the moving part 5. The motor 9 serves as the power part of the chain drive 5. The motor 9 is installed on the inner wall of the outer shell 16. The motor 9 is connected to the chain drive 5 in a transmission manner. Protective pads 10 are provided on the outer sides of the chains of the two chain drives 5. The protective pads 10 can prevent the powder sprayed from the powder spraying gun 2 from splashing onto the surface of the chain drive 5. Gears 7 are rotatably connected to the protective pads 10 at intervals. The gears 7 are engaged with the rack 8. The end of the gear 7 away from the protective pad 10 is connected to a moving block 6, and the moving block 6 is semicircular.

[0021] like Figure 3 As shown, a slot 18 is provided in the middle of the top of the base 1 , and the side length of the slot 18 is greater than the length of the rack 8 .

[0022] like Figure 5 As shown, it also includes a drying mechanism, which includes a fan 11, a heating wire 12 and a filter 13. An opening is provided on the right side of the top of the shell 16. The fan 11, the heating wire 12 and the filter 13 are installed in the opening from bottom to top. The filter 13 is used to filter the air, the heating wire 12 is used to heat the filtered air, and the fan 11 blows the heated air into the shell 16.

[0023] like Figure 6 As shown, a baffle 15 is also included. Baffles 15 are provided on both the front and rear sides of the housing 16. The baffles 15 can effectively block overflowing spray powder.

[0024] like Figure 1-Figure 3As shown, a lower hopper 4 is also included. The lower hopper 4 is provided on the left side of the shell 16. The lower hopper 4 is located between the left ends of the two chain driving members 5. The hopper 4 has a storage function.

[0025] like Figure 2 and Figure 6 As shown, a plastic door curtain 14 is also included. The top of the shell 16 is spaced apart with a plastic door curtain 14, which can effectively block the overflowing spray powder.

[0026] Before people use the powder spraying device, they can fix the device through the base 1, connect the powder spraying gun 2 to the external powder spraying equipment, put the aluminum material 17 into the lower hopper 4, which can store multiple unprocessed aluminum materials 17, start the motor 9, turn on the powder spraying gun 2, and the powder spraying gun 2 sprays out the powder. The drying mechanism is turned on and the fan 11 blows in hot air. The motor 9 drives the chain drive 5 to drive the protective pad 10 to move. The moving block 6 located on the leftmost end of the two protective pads 10 is inserted into the two ends of the aluminum material 17. The inner hollow part of the aluminum material 17 is taken out of the lower hopper 4 to the right as the chain drive 5 moves. The new aluminum material 17 in the lower hopper 4 moves to the position where the moving block 6 takes away the aluminum material 17, waiting for the next pair of moving blocks 6. After the aluminum material 17 passes through the left plastic door curtain 14, the gear 7 engages with the rack 8, driving the moving block 6 to rotate, and then driving the aluminum material 17 to rotate. At this time, the aluminum material 17 is located below the powder spraying gun 2, and the electric slide 3 drives the powder spraying gun 2 to move back and forth, The surface of the aluminum material 17 is powdered, and the baffle 15 and the plastic door curtain 14 can effectively block the overflowing powder. In the process of the moving block 6 driving the aluminum material 17 to rotate to the right, the powder spraying gun 2 continues to spray powder on the surface of the aluminum material 17, and the surface of the aluminum material 17 is evenly covered with powder. When the aluminum material 17 passes through the next plastic door curtain 14, the aluminum material 17 is under the drying mechanism on the shell 16, the filter screen 13 filters the air, the electric heating wire 12 heats up, generates hot air, and the hot air is blown away by the fan 11. The air is blown onto the surface of the aluminum material 17, so that the powder is fixed on the surface of the aluminum material 17. During this process, the aluminum material 17 continues to rotate until the gear 7 is no longer engaged with the rack 8. The moving block 6 drives the aluminum material 17 to pass through the next plastic door curtain 14. When the aluminum material 17 moves to the right end of the chain drive 5, the moving block 6 continues to move and disengages from the inner hollow parts at both ends of the aluminum material 17. The aluminum material 17 stays on the base 1, completing the powder spraying on the surface of the aluminum material 17. People can collect the processed aluminum material.

[0027] Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art from this disclosure that various changes or modifications may be made to the present invention without departing from the principles and spirit of the present invention as defined in the claims. Therefore, the detailed description of the disclosed embodiments is intended to illustrate rather than limit the present invention, which shall be defined by the claims.

Claims

1. A powder spraying device for aluminum surface processing, comprising a base (1), a powder spraying gun (2), an electric slide rail (3) and a housing (16), wherein the top of the base (1) is provided with the housing (16), the inner side of the housing (16) is provided with the electric slide rail (3), and a plurality of powder spraying guns (2) are connected to the moving part of the electric slide rail (3), wherein: The invention also comprises a chain drive member (5), a moving block (6), a gear (7), a rack (8), a motor (9) and a protective cushion (10). The rack (8) is symmetrically arranged on the front and rear sides of the top of the base (1). The chain drive member (5) is symmetrically arranged on the front and rear sides of the top of the base (1). The motor (9) is provided on the right side of the top of the chain drive member (5). The motor (9) is installed on the inner wall of the shell (16). The motor (9) is connected to the chain drive member (5) in a transmission manner. The outer sides of the chains of the two chain drive members (5) are both provided with protective cushions (10). The protective cushions (10) are rotatably connected with gears (7) at intervals. The gears (7) are meshed with the rack (8). The end of the gear (7) away from the protective cushion (10) is connected to the moving block (6).

2. The powder spraying device for aluminum surface processing according to claim 1, characterized in that: A slot (18) is provided in the middle of the top of the base (1), and the side length of the slot (18) is greater than the length of the rack (8).

3. The powder spraying device for aluminum surface processing according to claim 2, characterized in that: Also includes The drying mechanism comprises a fan (11), a heating wire (12) and a filter (13); an opening is provided on the right side of the top of the housing (16); the fan (11), the heating wire (12) and the filter (13) are sequentially installed in the opening from bottom to top.

4. The powder spraying device for aluminum surface processing according to claim 3, characterized in that: It also includes a baffle (15), and the baffles (15) are arranged on both the front and rear sides of the housing (16).

5. The powder spraying device for aluminum surface processing according to claim 4, characterized in that: The utility model also comprises a lower hopper (4), which is provided on the left side of the shell (16) and is located between the left ends of the two chain drive members (5).

6. The powder spraying device for aluminum surface processing according to claim 5, characterized in that: It also includes a plastic door curtain (14), and the plastic door curtain (14) is spaced apart at the top of the shell (16).

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