Oiling device for stainless steel wire production
By designing a combination of an oil immersion tank and a smearing component, the problem of uneven oiling and waste on stainless steel wire is solved, the effect of uniform oiling and oil saving is achieved, the production efficiency is improved and the cost is reduced.
Patent Information
- Application Number
- CN202422196464.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-09-09
AI Technical Summary
Existing stainless steel wire oiling devices result in wasted oil dripping and uneven coating, affecting production efficiency and costs.
An oiling device is designed, which includes an oil immersion pool, a guide channel, a guide roller, an immersion component and a smoothing component. By adjusting the height of the immersion component and the clamping of the smoothing component, uniform oiling of the stainless steel wire is achieved, and excess oil is introduced into the oil immersion pool to reduce waste.
It achieves uniform oiling of stainless steel wire, reduces oil consumption, lowers production costs and improves production efficiency.
Smart Images
Figure CN223337656U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of oiling devices, in particular to an oiling device for stainless steel wire production. Background Art
[0002] In the production of stainless steel wire, after annealing, the surface of the stainless steel wire is relatively rough, which makes it difficult to tighten the product when winding. After winding, it is relatively fluffy. The wire wound on the winding rack cannot reach the rated winding length requirement, and the winding efficiency is low, affecting production. Therefore, in actual production, it is necessary to oil the surface of the stainless steel wire.
[0003] However, the existing stainless steel wire oiling device basically uses an oil brush to oil it. If too much oil is applied, excess oil will drip and cause waste, and the applied oil is not uniform and comprehensive.
[0004] Therefore, in order to solve the above-mentioned problems of waste caused by dripping of excess oil and uneven and comprehensive oil coating, an oiling device for stainless steel wire production can be designed. Utility Model Content
[0005] In order to overcome the problem that excess oil dripping causes waste, the applied oil is not uniform and comprehensive.
[0006] The technical solution of the utility model is: an oiling device for stainless steel wire production, comprising an oil immersion tank, a guide channel, a first guide roller, a second guide roller, an immersion component and a smoothing component; the right end of the oil immersion tank is fixedly connected to the guide channel for introducing excess oil into the oil immersion tank; the first guide roller for increasing the smoothness of the movement of the stainless steel wire is installed at the inlet of the upper end of the oil immersion tank; the second guide roller for increasing the smoothness of the movement of the stainless steel wire is installed at the outlet of the upper end of the oil immersion tank; the middle of the oil immersion tank support frame is fixedly connected to the guide roller for controlling the smoothness of the stainless steel wire An immersion component that controls the oiling area and time of the wire; the immersion component includes a pressure roller, a pressure roller frame and a linkage rod; the upper ends of the pressure roller and the pressure roller frame are fixedly connected to one end of the linkage rod; the pressure roller and the pressure roller frame contain two parallel pressure rollers; a smoothing component for evenly spreading oil on the outside of the stainless steel wire and removing excess oil is installed on the inside of the diversion channel; the smoothing component includes a sponge head, a support plate and a limiting elastic seat; the sponge head is symmetrically distributed up and down: the sponge head is fixedly connected to the support plate on the side away from the stainless steel wire; the support plate is slidably connected to the inside of the limiting elastic seat.
[0007] Preferably, in the first step, the stainless steel wire rod is sequentially passed through the first guide roller at the inlet and outlet ends of the immersion tank, the immersion assembly in the middle, and the second guide roller, and finally passes through the smoothing assembly of the diversion channel;
[0008] In the second step, the spreading component clamps the stainless steel wire with appropriate force, and the end of the stainless steel wire is connected to the automatic winding roller;
[0009] The third step is to adjust the height of the immersion assembly according to the oiling requirements of the stainless steel wire. The linkage rod of the immersion assembly drives the pressure roller and the pressure roller frame to move downward, which can drive the stainless steel wire to contact the oil stored in the oil immersion pool with a larger area and a longer contact time. Conversely, the smaller the contact area between the stainless steel wire and the oil stored in the oil immersion pool, the shorter the contact time.
[0010] The fourth step is to use a sponge head and a support plate that slides inside the limit elastic seat to hold the stainless steel wire with appropriate force, remove excess oil, and make the stainless steel wire more evenly coated.
[0011] In the fifth step, the excess oil is guided into the oil immersion pool through the diversion channel, which effectively saves oil consumption and avoids wasting the production cost of stainless steel wire.
[0012] Preferably, the outer sides of the pressure roller and the pressure roller frame are fixedly connected with front-to-back symmetrical limiting sliders; the inner side of the oil immersion tank support frame is provided with front-to-back symmetrical long strip limiting slots; the limiting slots are slidably connected to the limiting sliders.
[0013] Preferably, the linkage rod adopts an inverted "L"-shaped structure; the linkage rod is symmetrically distributed front to back.
[0014] Preferably, the guide channel and the smoothing component are both designed to be inclined; the smoothing component and the guide channel have the same inclination angle.
[0015] Preferably, the immersion component also includes a threaded sleeve, a threaded column and a drive motor A; the other end of the linkage rod is fixedly connected to the outside of the threaded sleeve; the inner side of the threaded sleeve is threadedly connected to the threaded column; the upper end of the threaded column is installed with a drive motor A; the drive motor A drives the threaded column at the lower end, which can drive the threaded sleeve outside the threaded column to rise or move downward, and the linkage rod of the immersion component drives the pressure roller and the pressure roller frame to move downward, which can drive the stainless steel wire to contact the oil stored in the immersion tank. The larger the area, the longer the time. Conversely, the smaller the area, the shorter the time.
[0016] Preferably, the smearing assembly also includes a movable seat, a bidirectional threaded rod and a drive motor B; the rear end of the limiting elastic seat is fixedly connected to the movable seat; the inner side of the movable seat is threadedly connected to the bidirectional threaded rod; the upper end of the bidirectional threaded rod is installed with a drive motor B; the drive motor B controls the bidirectional threaded rod to operate, and the upper and lower symmetrical movable seats on the outer side of the transmission move inward synchronously. The sponge head close to the wire side and the support plate that slides within the limiting elastic seat can clamp the stainless steel wire with appropriate force, remove excess oil, and make the stainless steel wire more evenly and comprehensively smeared.
[0017] Beneficial effects of the utility model:
[0018] Compared with the traditional oil brush for oiling stainless steel wire, the utility model adopts the method of completely immersing the stainless steel wire into the oil in the immersion pool, adjusting the height of the immersion component according to the oiling requirements of the stainless steel wire, and the linkage rod of the immersion component drives the pressure roller and the pressure roller frame to move downward, which can drive the stainless steel wire to contact the oil stored in the oil immersion pool. The larger the area, the longer the time. Conversely, the smaller the area, the shorter the time. Next, the smoothing component can clamp the stainless steel wire with appropriate force, remove excess oil, and make the stainless steel wire more evenly and comprehensively coated, and the excess oil is introduced into the immersion pool by the diversion channel, which effectively saves oil consumption and avoids wasting the production cost of stainless steel wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 Shown is a schematic diagram of the three-dimensional structure of the oiling device of the utility model;
[0020] Figure 2 Shown is a schematic cross-sectional view of the oiling device of the present invention;
[0021] Figure 3 Shown is a partial enlarged structural diagram of the smearing component of the oiling device of the present invention;
[0022] Figure 4 Shown is a schematic cross-sectional structure diagram of the smearing component of the oiling device of the present invention;
[0023] Figure 5 Shown is a schematic diagram of the oiling process of the oiling device of the present invention.
[0024] Explanation of the accompanying drawings: 1. Oil immersion tank; 2. Diversion channel; 3. First guide roller; 4. Second guide roller; 501. Pressure roller and pressure roller frame; 502. Linking rod; 503. Threaded sleeve; 504. Threaded column; 505. Drive motor A; 601. Sponge head; 602. Support plate; 603. Limiting elastic seat; 604. Moving seat; 605. Bidirectional threaded rod; 606. Drive motor B; 7. Limiting slider; 8. Limiting slide groove. DETAILED DESCRIPTION
[0025] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0026] See also Figure 1-5The utility model provides an embodiment: an oiling device for stainless steel wire production, comprising an oil immersion tank 1, a guide channel 2, a first guide roller 3, a second guide roller 4, an immersion component and a smoothing component; the right end of the oil immersion tank 1 is fixedly connected to the guide channel 2 for introducing excess oil into the oil immersion tank 1; the first guide roller 3 for increasing the smoothness of movement of the stainless steel wire is installed at the upper inlet of the oil immersion tank 1; the second guide roller 4 for increasing the smoothness of movement of the stainless steel wire is installed at the upper outlet of the oil immersion tank 1; the middle of the support frame of the oil immersion tank 1 is fixedly connected to an immersion component for controlling the oiling area and time of the stainless steel wire; the immersion component comprises a pressure roller, a pressure roller frame 501 and a linkage rod 502; the upper end of the pressure roller and the pressure roller frame 501 are fixedly connected to one end of the linkage rod 502; the pressure roller and the pressure roller frame 501 contain two Parallel pressure rollers; a smoothing component for evenly spreading the oil on the outside of the stainless steel wire and removing excess oil is installed on the inner side of the guide channel 2; the smoothing component includes a sponge head 601, a support plate 602 and a limiting elastic seat 603; the sponge head 601 is symmetrically distributed up and down: the sponge head 601 is fixedly connected to the support plate 602 on the side away from the stainless steel wire; the support plate 602 is slidably connected to the inner side of the limiting elastic seat 603, and the pressure roller and the outer side of the pressure roller frame 501 are fixedly connected with a front-to-back symmetrical limiting slider 7; the inner side of the support frame of the oil immersion pool 1 is provided with a front-to-back symmetrical long strip limiting slide 8; the limiting slide 8 and the limiting slider 7 are slidably connected, and the linkage rod 502 adopts an inverted "L" type structure; the linkage rod 502 is symmetrically distributed front-to-back, and the guide channel 2 and the smoothing component both adopt an inclined design; the smoothing component and the guide channel 2 have the same inclination angle.
[0027] See also Figure 2 In this embodiment, the immersion component also includes a threaded sleeve 503, a threaded column 504 and a drive motor A505; the other end of the linkage rod 502 is fixedly connected to the outside of the threaded sleeve 503; the inner side of the threaded sleeve 503 is threadedly connected to the threaded column 504; the upper end of the threaded column 504 is installed with a drive motor A505; the drive motor A505 drives the threaded column 504 at the lower end, which can drive the threaded sleeve 503 outside the threaded column 504 to rise or move downward, and the linkage rod 502 of the immersion component drives the pressure roller and the pressure roller frame 501 to move downward, which can drive the stainless steel wire to contact the oil stored in the oil immersion pool 1. The larger the area, the longer the time. Conversely, the smaller the area, the shorter the time.
[0028] See also Figure 3-4In this embodiment, the smoothing component also includes a movable seat 604, a bidirectional threaded rod 605 and a driving motor B606; the rear end of the limiting elastic seat 603 is fixedly connected to the movable seat 604; the inner side of the movable seat 604 is threadedly connected to the bidirectional threaded rod 605; the upper end of the bidirectional threaded rod 605 is installed with a driving motor B606; the driving motor B606 controls the bidirectional threaded rod 605 to operate, and drives the outer side of the upper and lower symmetrical movable seat 604 to move inward synchronously. The sponge head 601 close to the wire side and the support plate 602 that slides within the limiting elastic seat 603 can clamp the stainless steel wire with appropriate force, remove excess oil, and make the stainless steel wire more evenly and comprehensively smeared.
[0029] During operation, the first step is to pass the stainless steel wire through the first guide roller 3 at the inlet and outlet ends of the oil immersion pool 1, the immersion component in the middle and the second guide roller 4 in sequence, and finally pass through the smoothing component of the diversion channel 2.
[0030] In the second step, the driving motor B606 of the smoothing component controls the bidirectional threaded rod 605 to operate, and the upper and lower symmetrical moving seats 604 on the outside of the transmission move inward synchronously, clamping the stainless steel wire with appropriate force, and the outlet end of the stainless steel wire is connected to the automatic winding roller.
[0031] In the third step, according to the oiling requirements of the stainless steel wire, the height of the immersion component is adjusted, and the driving motor A505 drives the threaded column 504 at the lower end, which can drive the threaded sleeve 503 outside the threaded column 504 to rise or move downward. The linkage rod 502 outside the threaded sleeve 503 drives the pressure roller and the pressure roller frame 501 to move downward, which can drive the stainless steel wire to contact the oil stored in the oil immersion tank 1. The larger the area, the longer the time. Conversely, the smaller the area, the shorter the time.
[0032] The fourth step is to provide a sponge head 601 and a support plate 602 that slides within a limiting elastic seat 603 in the smearing component. When the stainless steel wire passes through, the sponge head 601 can be clamped with appropriate force to remove excess oil and make the stainless steel wire more evenly and comprehensively coated.
[0033] In the fifth step, the excess oil is introduced into the oil immersion tank 1 through the guide channel 2, which effectively saves oil consumption and avoids wasting the production cost of stainless steel wire.
[0034] Through the above steps, the stainless steel wire is completely immersed in the oil in the oil immersion pool 1. According to the oiling requirements of the stainless steel wire, the height of the immersion component is adjusted. The linkage rod 502 of the immersion component drives the pressure roller and the pressure roller frame 501 to move downward, which can drive the stainless steel wire to contact the oil stored in the oil immersion pool 1. The larger the area, the longer the time. Conversely, the smaller the area of contact between the stainless steel wire and the oil stored in the oil immersion pool 1, the shorter the time. Next, the smoothing component can clamp the stainless steel wire with appropriate force, remove excess oil, and make the stainless steel wire more evenly and comprehensively coated, and the excess oil is introduced into the oil immersion pool 1 by the guide channel 2, which effectively saves oil consumption and avoids wasting the production cost of stainless steel wire.
Claims
1. An oiling device for stainless steel wire production, comprising an oil immersion tank (1); characterized in that: The invention also comprises a guide channel (2), a first guide roller (3), a second guide roller (4), an immersion component and a smoothing component; the right end of the immersion tank (1) is fixedly connected to the guide channel (2) for guiding excess oil into the immersion tank (1); the upper inlet of the immersion tank (1) is equipped with a first guide roller (3) for increasing the smoothness of movement of the stainless steel wire; the upper outlet of the immersion tank (1) is equipped with a second guide roller (4) for increasing the smoothness of movement of the stainless steel wire; the middle of the support frame of the immersion tank (1) is fixedly connected to the immersion component for controlling the area and time of oiling the stainless steel wire; the immersion component comprises a pressure roller and a pressure roller frame (50 1) and the linkage rod (502); the upper end of the pressure roller and the pressure roller frame (501) is fixedly connected to one end of the linkage rod (502); the pressure roller and the pressure roller frame (501) contain two parallel pressure rollers; a smoothing component for smoothing the oil on the outer side of the stainless steel wire and removing excess oil is installed on the inner side of the guide channel (2); the smoothing component includes a sponge head (601), a support plate (602) and a limiting elastic seat (603); the sponge head (601) is symmetrically distributed above and below: the side of the sponge head (601) away from the stainless steel wire is fixedly connected to the support plate (602); the support plate (602) is slidably connected to the inner side of the limiting elastic seat (603).
2. The oiling device for stainless steel wire production according to claim 1, characterized in that: A front-to-back symmetrical limiting slide block (7) is fixedly connected to the outside of the pressure roller and the pressure roller frame (501); a front-to-back symmetrical long strip limiting slide groove (8) is provided on the inside of the oil immersion pool (1) support frame; and the limiting slide groove (8) is slidably connected to the limiting slide block (7).
3. The oiling device for stainless steel wire production according to claim 1, characterized in that: The linkage rod (502) adopts an inverted "L"-shaped structure; the linkage rod (502) is symmetrically distributed front to back.
4. The oiling device for stainless steel wire production according to claim 1, characterized in that: The guide channel (2) and the smoothing component both adopt an inclined design; the smoothing component and the guide channel (2) have the same inclination angle.
5. The oiling device for stainless steel wire production according to claim 1, characterized in that: The immersion assembly further comprises a threaded sleeve (503), a threaded column (504) and a driving motor A (505); the other end of the linkage rod (502) is fixedly connected to the outside of the threaded sleeve (503); the threaded column (504) is threadedly connected to the inside of the threaded sleeve (503); and the driving motor A (505) is installed on the upper end of the threaded column (504).
6. The oiling device for stainless steel wire production according to claim 1, characterized in that: The smoothing assembly further comprises a movable seat (604), a bidirectional threaded rod (605) and a driving motor B (606); the rear end of the limiting elastic seat (603) is fixedly connected to the movable seat (604); the inner side of the movable seat (604) is threadedly connected to the bidirectional threaded rod (605); and the upper end of the bidirectional threaded rod (605) is installed with the driving motor B (606).