Automatic cleaning equipment for zinc ingot mold
By designing an automatic cleaning equipment for zinc ingot molds with a protective cover, telescopic cylinder, cleaning roller and flushing components, the problem of inconvenient waste slag removal inside the zinc ingot mold is solved, efficient automatic cleaning and enhanced cleaning intensity are achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421560087.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-07-03
AI Technical Summary
The existing automatic cleaning equipment for zinc ingot molds is not convenient for removing internal waste residues, and the cleaning force is insufficient, which affects production efficiency and product quality.
An automated cleaning device for zinc ingot molds was designed, which included a protective cover, a telescopic cylinder, a cleaning roller, a drive motor, and a flushing assembly. The cleaning roller scraped the inner wall of the mold and the flushing liquid flushed the waste residue, thereby achieving automated cleaning and enhancing the cleaning effect.
It effectively reduces the workload of personnel scraping, improves the degree of automation of cleaning equipment, further increases the cleaning intensity, reduces the residual waste residue inside the zinc ingot mold, and improves production efficiency and product quality.
Smart Images

Figure CN223337877U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of zinc ingot mould cleaning equipment, in particular to an automatic zinc ingot mould cleaning equipment. Background Art
[0002] Molds refer to the various dies and tools used in industrial production to produce desired products through methods such as injection molding, blow molding, extrusion, die-casting, forging, smelting, and stamping. Simply put, a mold is a tool used to create a shaped object. This tool is composed of various parts, and different molds are composed of different parts. It primarily achieves the desired shape by changing the physical state of the material being molded. Zinc ingot molds are tools or equipment used to manufacture zinc ingots. They are typically made of metal or other materials and have a specific shape and size to allow molten zinc to be injected into them and then cooled to form the desired shape and size of the ingot. During the production process, waste residue forms on the inner wall of the mold. Automated zinc ingot mold cleaning equipment can efficiently and thoroughly clean the mold, improving production efficiency and product quality.
[0003] The existing automatic cleaning equipment for zinc ingot molds is not convenient for removing waste residue inside the zinc ingot molds during actual use, the workload of personnel for scraping is large, and it is not easy to improve work efficiency.
[0004] After searching the existing patents: Automated die-casting mouth cleaning equipment suitable for die-casting molds (publication number: CN213728053U), including an equipment base, a holding platform is provided on the equipment base, a height adjustment device is provided on the equipment base seat, a mounting platform is provided on the height adjustment device, a rotary drive device is installed on the mounting platform, a cleaning brush head is connected to the rotary drive device through a positioning flange, an image acquisition device is provided on the lower side of the mounting platform, and a control device is provided on the equipment base, and the control device is electrically connected to the corresponding control ports of the holding platform, the height adjustment device, the image acquisition device, and the rotary drive device respectively. Thus, the holding platform can realize adjustment in the X and Y axis directions, realize the position adjustment of the die-casting mouth of the mold, and facilitate the subsequent intervention of the cleaning brush head for cleaning. Equipped with an image acquisition device, with the cooperation of the control device, the holding platform can realize automatic calibration of the die-casting mouth, thereby improving processing efficiency.
[0005] Although the above patent has achieved the goal of adjusting the position of the die-casting mouth of the mold to facilitate the subsequent intervention of the cleaning brush head for cleaning, and is equipped with an image acquisition device, which, with the cooperation of the control device, can realize automatic calibration of the holding platform to the die-casting mouth and improve processing efficiency, it is not convenient to further increase the cleaning intensity and reduce the residual waste residue inside the mold.
[0006] Therefore, it is necessary to invent a zinc ingot mold automatic cleaning device to solve the above problems. Utility Model Content
[0007] The technical problems to be solved by the present invention are as follows: to provide an automatic cleaning device for zinc ingot molds which is highly practical, can be operated simply and has a relatively simple structure, thereby solving the problems in the above-mentioned background technology of the inconvenience in removing waste residue inside the zinc ingot molds and further increasing the cleaning intensity.
[0008] The purpose of the utility model can be achieved through the following technical solutions:
[0009] The cleaning roller of the cleaning roller is connected to the cleaning roller at one end of the cleaning roller, and the cleaning roller has a bottom end and a bottom end thereof.
[0010] As a further solution of the present invention: two groups of fixed blocks are fixedly connected to both sides of the processing box, and the interior of the fixed block is rotatably connected to a rotating shaft, which facilitates the rotation of the rack belt.
[0011] As a further solution of the present invention: two groups of rack belts are engaged with the surface of the rotating shaft, and one side of the rack belt is threadedly connected to a plurality of groups of zinc ingot molds, which are convenient for casting zinc ingots.
[0012] As a further solution of the present invention: a transparent plate is fixedly connected to the front of the protective cover, and a connecting pipe is connected through one end of the processing box, and the connecting pipe is convenient for conveying the flushing liquid.
[0013] As a further solution of the present invention: a motor housing is sleeved on the surface of the driving motor, and rotating holes adapted to the cleaning roller are opened on both sides of the support frame, and the rotating holes facilitate the rotation of the cleaning roller.
[0014] As a further solution of the present invention: a steel wire sleeve is sleeved on the surface of the cleaning roller, and a nozzle is connected through one end of the flushing pipe, so that the nozzle is convenient for increasing the impact pressure.
[0015] As a further solution of the present invention: a rotating hole adapted to the transmission gear is provided at one end of the support frame, and the transparent plate is made of plastic material, which facilitates observation of the cleaning condition.
[0016] Beneficial effects of the utility model:
[0017] 1. The automatic cleaning equipment for zinc ingot molds is provided with a rotating component and a cleaning roller. When the waste residue in the zinc ingot mold needs to be cleaned, the zinc ingot mold moves to the bottom of the cleaning roller, the telescopic cylinder is started, and the support frame is driven downward, and then the cleaning roller reaches the inside of the zinc ingot mold, and the driving motor is started, so that the transmission gear drives the fixed gear to rotate, and then drives the cleaning roller to rotate inside the support frame. The steel wire sleeve on the surface of the cleaning roller scrapes the inner wall of the zinc ingot mold, and then runs to the top of the processing box and dumps it, thereby achieving the effect of removing the waste residue inside the zinc ingot mold, reducing the workload of personnel scraping, and improving the degree of automation of the cleaning equipment.
[0018] 2. The automatic cleaning equipment for zinc ingot molds, through the setting of the flushing component and the processing component, runs to the side facing the nozzle after scraping the inner wall of the zinc ingot mold, and then starts the water pump, so that the water pump draws the flushing liquid filtered by the filter from one side of the processing box, transports it to the branch pipe, and then passes through the flushing pipe to reach the nozzle for spraying, so that the flushing liquid flushes the inner wall of the zinc ingot mold and flushes out the waste residue, thereby achieving the effect of cleaning the zinc ingot mold, further increasing the cleaning intensity, reducing the residual waste residue inside the zinc ingot mold, avoiding affecting the quality of zinc ingot casting, and reducing water waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention will be further described below with reference to the accompanying drawings.
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the split structure of the utility model;
[0022] Figure 3 This is a schematic diagram of the structure of the cleaning roller of the utility model;
[0023] Figure 4 This is a schematic diagram of the structure of the flushing component of the utility model;
[0024] Figure 5 It is a structural schematic diagram of the rotating assembly of the utility model.
[0025] In the figure: 1. Protective cover; 2. Telescopic cylinder; 3. Support frame; 4. Cleaning roller; 5. Rotating assembly; 501. Fixed gear; 502. Transmission gear; 503. Drive motor; 6. Support plate; 7. Water pump; 8. Flushing assembly; 801. Branch pipe; 802. Flushing pipe; 9. Processing assembly; 901. Processing box; 902. Filter; 10. Fixed block; 11. Rotating shaft; 12. Rack belt; 13. Zinc ingot mold; 14. Transparent plate; 15. Connecting pipe; 16. Motor housing; 17. Wire sleeve; 18. Nozzle. DETAILED DESCRIPTION
[0026] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] like Figure 1-5 As shown, an automatic cleaning device for zinc ingot molds includes a protective cover 1, the inner top of the protective cover 1 is fixedly connected to two groups of telescopic cylinders 2, the bottom of the telescopic cylinder 2 is fixedly connected to a support frame 3, the internal rotation of the support frame 3 is connected to a cleaning roller 4, one end of the cleaning roller 4 is sleeved with a rotating component 5, and the arrangement of the rotating component 5 and the cleaning roller 4 is used to achieve the effect of removing waste residue inside the zinc ingot mold 13, reducing the workload of personnel scraping and improving the degree of automation of the cleaning equipment. The rotating component 5 includes a fixed gear 501 sleeved on one end of the cleaning roller 4, the surface of the fixed gear 501 is meshed with a transmission gear 502, and one end of the transmission gear 502 is fixedly connected to a drive motor 503. The front of the protective cover 1 is fixed A support plate 6 is connected, a water pump 7 is fixedly connected to the top of the support plate 6, and a flushing component 8 is connected to the output end of the water pump 7. Through the arrangement of the flushing component 8 and the processing component 9, the effect of cleaning the zinc ingot mold 13 is achieved, the cleaning effort is further increased, the residual waste residue inside the zinc ingot mold 13 is reduced, the quality of zinc ingot casting is avoided, and the waste of water resources is reduced. The flushing component 8 includes a branch pipe 801 connected to the output end of the water pump 7, and the surface of the branch pipe 801 is connected to three groups of flushing pipes 802. The input end of the water pump 7 is connected to the processing component 9, and the processing component 9 includes a processing box 901 connected to the input end of the water pump 7. Two groups of filter screens 902 are fixedly connected to the interior of the processing box 901.
[0028] like Figure 2 As shown, two sets of fixed blocks 10 are fixedly connected to both sides of the processing box 901. The internal rotation of the fixed block 10 is connected to the rotating shaft 11. The setting of the rotating shaft 11 facilitates the rotation of the rack belt 12.
[0029] like Figure 2 As shown, two sets of rack belts 12 are engaged with the surface of the rotating shaft 11, and one side of the rack belt 12 is threadedly connected to a plurality of sets of zinc ingot molds 13. The setting of the zinc ingot molds 13 facilitates the casting of zinc ingots.
[0030] like Figure 2 As shown, a transparent plate 14 is fixedly connected to the front of the protective cover 1, and a connecting pipe 15 is connected to one end of the processing box 901. The connection pipe 15 is provided to transport the flushing liquid.
[0031] like Figure 1 As shown, the surface of the drive motor 503 is sleeved with a motor housing 16, and rotation holes adapted to the cleaning roller 4 are opened on both sides of the support frame 3. The setting of the rotation holes facilitates the rotation of the cleaning roller 4.
[0032] like Figure 3 As shown, the surface of the cleaning roller 4 is sleeved with a wire sleeve 17, and one end of the flushing pipe 802 is connected through a nozzle 18. The setting of the nozzle 18 increases the impact pressure.
[0033] like Figure 5 As shown, a rotating hole adapted to the transmission gear 502 is provided at one end of the support frame 3, and the transparent plate 14 is made of plastic. The setting of the transparent plate 14 facilitates observation of the cleaning condition.
[0034] The working principle of the present invention is as follows: when it is necessary to clean the waste slag in the zinc ingot mold 13, the zinc ingot mold 13 runs to the bottom of the cleaning roller 4, the telescopic cylinder 2 is started, and the support frame 3 is driven downward, and then the cleaning roller 4 reaches the inside of the zinc ingot mold 13, and the driving motor 503 is started, so that the transmission gear 502 drives the fixed gear 501 to rotate, and then drives the cleaning roller 4 to rotate inside the support frame 3, and the steel wire sleeve 17 on the surface of the cleaning roller 4 scrapes the inner wall of the zinc ingot mold 13, and then runs to the top of the processing box 901 and dumps it. After scraping the inner wall of the zinc ingot mold 13, it runs to the side facing the nozzle 18, and then starts the water pump 7, so that the water pump 7 draws the flushing liquid filtered by the filter screen 902 from the side of the processing box 901, transports it to the branch pipe 801, and then passes through the flushing pipe 802 to reach the nozzle 18 for spraying, so that the flushing liquid flushes the inner wall of the zinc ingot mold 13 and flushes out the waste slag.
[0035] The above describes an embodiment of the present invention in detail. However, the above content is only a preferred embodiment of the present invention and should not be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent application of the present invention.
Claims
1. An automatic cleaning device for zinc ingot molds, comprising a protective cover (1), characterized in that: The top of the protective cover (1) is fixedly connected to two groups of telescopic cylinders (2), the bottom of the telescopic cylinder (2) is fixedly connected to a support frame (3), the interior of the support frame (3) is rotatably connected to a cleaning roller (4), one end of the cleaning roller (4) is sleeved with a rotating assembly (5), the rotating assembly (5) comprises a fixed gear (501) sleeved on one end of the cleaning roller (4), the surface of the fixed gear (501) is meshed with a transmission gear (502), one end of the transmission gear (502) is fixedly connected to a drive motor (503), the front of the protective cover (1) is fixedly connected to A support plate (6) is provided, a water pump (7) is fixedly connected to the top of the support plate (6), a flushing assembly (8) is connected to the output end of the water pump (7), the flushing assembly (8) comprises a branch pipe (801) connected to the output end of the water pump (7), three groups of flushing pipes (802) are connected to the surface of the branch pipe (801), the input end of the water pump (7) is connected to the processing assembly (9), the processing assembly (9) comprises a processing box (901) connected to the input end of the water pump (7), and two groups of filter screens (902) are fixedly connected inside the processing box (901).
2. The automatic cleaning equipment for zinc ingot mold according to claim 1, characterized in that: Two sets of fixed blocks (10) are fixedly connected to both sides of the processing box (901), and the interior of the fixed blocks (10) is rotatably connected to a rotating shaft (11).
3. The automatic cleaning equipment for zinc ingot mold according to claim 2, characterized in that: Two groups of rack belts (12) are meshed on the surface of the rotating shaft (11), and one side of the rack belt (12) is threadedly connected to a plurality of groups of zinc ingot molds (13).
4. The automatic cleaning equipment for zinc ingot mold according to claim 1, characterized in that: A transparent plate (14) is fixedly connected to the front of the protective cover (1), and a connecting pipe (15) is connected through one end of the processing box (901).
5. The automatic cleaning equipment for zinc ingot mold according to claim 1, characterized in that: The surface of the driving motor (503) is sleeved with a motor housing (16), and both sides of the support frame (3) are provided with rotation holes adapted to the cleaning roller (4).
6. The automatic cleaning equipment for zinc ingot mold according to claim 1, characterized in that: The surface of the cleaning roller (4) is sleeved with a steel wire sleeve (17), and one end of the flushing pipe (802) is connected to a nozzle (18).
7. The automatic cleaning equipment for zinc ingot mold according to claim 4, characterized in that: One end of the support frame (3) is provided with a rotation hole adapted to the transmission gear (502), and the transparent plate (14) is made of plastic.
Citation Information
Patent Citations
Automatic die-casting opening cleaning equipment suitable for die-casting die
CN213728053U