Novel straight pipeline dredger

By designing a new type of linear pipe dredging device and utilizing a motor-driven cutting mechanism and adjustment mechanism, efficient removal of pipe obstacles is achieved, solving the problems of low efficiency and safety hazards in existing technologies and improving the speed and safety of pipe dredging.

CN223337976UActive Publication Date: 2025-09-16BEIJING JINGYAN WATER AFFAIRS CO LTD
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Patent Information

Application Number
CN202422553311.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-09-16
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

Existing water supply pipe cleaning methods are inefficient, especially in long straight pipes, which are difficult to clear efficiently and pose safety risks.

Method used

A new linear pipe dredger is designed, which includes a cutting mechanism, a motor, a connecting shaft, an outer shaft, an inner shaft and a blade. The motor drives the connecting shaft to drive the outer shaft and the inner shaft to rotate, and the powerful cutting force of the toothed knife is used to clear obstacles. The length of the device can be adjusted by the adjustment mechanism to adapt to different pipes.

Benefits of technology

It improves the speed and quality of pipeline dredging, enhances the practicality and safety of the device, and solves the problems of low efficiency and safety hazards in traditional methods.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel straight pipeline dredger, and belongs to the technical field of water supply network maintenance, the novel straight pipeline dredger comprises an end cover, handheld structures are arranged on two sides of the end cover, a control structure is arranged at one end of the end cover, and a cutting mechanism is arranged in the end cover; the device is novel in design and ingenious, the dredging speed and quality of the linear pipeline can be improved by arranging the cutting mechanism, the motor, the connecting shaft, the outer shaft, the inner shaft and the blades, the motor is started to drive the connecting shaft to rotate, then the connecting shaft drives the outer shaft to rotate, and finally the outer shaft drives the inner shaft and the blades to rotate to remove obstacles; and then the strong cutting force of the serrated knife is utilized to more quickly remove the obstacles, so that the problems of low efficiency and even potential safety hazards existing in the conventional pipeline dredging device are solved, and the practicability of the device is greatly improved.
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Description

Technical Field

[0001] The present application relates to the technical field of water supply network maintenance, and in particular to a novel linear pipe dredge. Background Art

[0002] In the current urban water supply system, due to long-term use, dirt, sediment and even blockage are easily accumulated inside the pipes. In order to ensure normal water supply, regular cleaning of the pipes is crucial. In the existing water supply network maintenance work, high-pressure water jet cleaning, mechanical scraping and other methods are usually used to remove dirt in the pipes. Although these methods can alleviate the problem of pipe blockage to a certain extent, they still face many challenges in actual application. Several commonly used methods mainly include high-pressure water jet cleaning technology, which achieves the cleaning purpose by injecting high-pressure water into the pipe to impact the pipe wall; another common method is mechanical scraping, which is to use a tool with a brush or other scraping device to move along the pipe to remove accumulations. However, these two methods have their own limitations. For example, high-pressure water jet cleaning may cause damage to pipes made of more fragile materials, and mechanical scraping is often difficult to thoroughly clean the corners of pipes with certain complex structures.

[0003] Although the above two methods are widely used in pipeline cleaning, they still have problems such as low efficiency and limited scope of application. Especially when facing long straight pipelines, traditional equipment often finds it difficult to achieve efficient and fast dredging work, and there may also be safety risks.

[0004] To this end, this application proposes a novel linear pipeline dredge. Utility Model Content

[0005] The present application proposes a new type of linear pipe clearer to solve the problems raised in the above-mentioned background technology; the new type of linear pipe clearer can improve the clearing speed and quality of linear pipes by setting a cutting mechanism, a motor, a connecting shaft, an outer shaft, an inner shaft and a blade. The motor is started to drive the connecting shaft to rotate, and then the connecting shaft drives the outer shaft to rotate, and finally the outer shaft drives the inner shaft and the blade to rotate to clear obstacles. The powerful cutting force of the toothed knife can then be used to remove obstacles more quickly, solving the problems of low efficiency and even safety hazards existing in previous pipe clearing devices, and greatly improving the practicality of the device.

[0006] In order to achieve the above objectives, this application adopts the following technical solutions:

[0007] A new type of linear pipe clearer includes an end cover, hand-held structures are provided on both sides of the end cover, a control structure is provided at one end of the end cover, a cutting mechanism is provided inside the end cover, the cutting mechanism includes a motor, and the motor is fixedly connected to the inner wall of one side of the end cover, the output end of the motor is fixedly connected to a connecting shaft, and the connecting shaft passes through the outside of the end cover, the external thread of the connecting shaft is connected to an outer shaft, an inner shaft is installed inside the outer shaft, and the inner shaft passes through the outside of the outer shaft, a plurality of blades are installed on one side surface of the inner shaft, a limiting structure is provided inside the end cover, and an adjustment mechanism is provided inside the outer shaft.

[0008] As a preferred embodiment, the handheld structure includes a handle, and the handle is fixedly connected to both sides of the end cover, and a friction ring is installed on the outside of the handle;

[0009] The staff controls the device by holding the handle. The friction ring can increase the friction between the staff and the handle, making it easier to take the device, thereby improving the practicality of the device.

[0010] As a preferred embodiment, the control structure includes an indicator light, and the indicator light is mounted on one end surface of the end cover, a plurality of switch buttons are mounted on the bottom of the indicator light, and the switch buttons are mounted on one end surface of the end cover, the indicator light is electrically connected to the switch buttons, and the motor is electrically connected to the switch buttons;

[0011] The device can be turned on by pressing the switch button. When it is turned on, the indicator light will light up, indicating that the device is in the starting state. Different switch buttons represent different gears, which can be adjusted according to actual conditions, thereby improving the practicality of the device.

[0012] As a preferred embodiment, the limiting structure includes a slide groove, and the slide groove is opened on one side surface of the end cover, the interior of the slide groove is slidably connected to a slider, and the connecting shaft is rotatably connected to the slider;

[0013] By placing the slider inside the slide groove, the connecting shaft can be limited, and the slider can be removed to observe the condition of the internal motor in time, which is convenient for timely maintenance, thereby improving the practicality of the device.

[0014] As a preferred embodiment, the adjustment mechanism includes an adjustment groove, and the adjustment groove is provided on the surface of the outer shaft, the inner shaft is slidably mounted inside the adjustment groove, the surface of the outer shaft is provided with a threaded hole, the inner thread of the threaded hole is connected to a fastening screw, and the fastening screw abuts against the surface of the inner shaft;

[0015] By loosening the fastening screw, the position of the inner shaft can be adjusted. Pulling the inner shaft outward along the adjustment slot can increase the overall length of the device. Specific adjustments can be made according to the length of the pipeline. After the adjustment is completed, the fastening screw is tightened to complete the length adjustment of the drive shaft, which increases the functional diversity of the device and thus improves the practicality of the device.

[0016] As a preferred embodiment, the surface of each blade is mounted with tooth cutters facing in the same direction;

[0017] By installing a toothed cutter, the efficiency of the device in cutting obstacles inside the pipeline can be increased, and the obstacles can be brought out of the pipeline according to the rotation direction of the toothed cutter, thereby improving the practicality of the device.

[0018] As a preferred embodiment, the outer shaft and the inner shaft are both made of stainless steel;

[0019] By using stainless steel as the material of the outer shaft and the inner shaft, it is possible to prevent oxidation reaction inside the pipe, which would shorten the service life of the device and thus improve the practicality of the device.

[0020] As a preferred embodiment, the tooth cutter is made of cemented carbide;

[0021] By using cemented carbide as the material of the tooth cutter, its hardness can be increased. Since obstacles inside the pipeline cannot be determined, increasing the hardness of the tooth cutter can prevent it from breaking when crushing the obstacles, thereby improving the practicality of the device.

[0022] Beneficial effects of this application:

[0023] 1. This new linear pipe dredging device improves the speed and quality of dredging linear pipes by setting a cutting mechanism, a motor, a connecting shaft, an outer shaft, an inner shaft and a blade. The motor is started to drive the connecting shaft to rotate, which in turn drives the outer shaft to rotate, and finally the outer shaft drives the inner shaft and the blade to rotate and clear obstacles. The powerful cutting force of the toothed blade can quickly remove obstacles, solving the problems of low efficiency and even safety hazards of previous pipe dredging devices, and greatly improving the practicality of the device.

[0024] 2. This new type of linear pipe dredger can adjust the length of the drive shaft by setting an adjustment mechanism, an adjustment slot, a threaded hole and a fastening screw. By loosening the fastening screw, the position of the inner shaft can be adjusted. The inner shaft can be pulled outward along the adjustment slot to increase the overall length of the device. Specific adjustments can be made according to the length of the pipeline. After the adjustment is completed, the fastening screw is tightened to complete the length adjustment of the drive shaft, which increases the functional diversity of the device and greatly improves the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the external structure of the device of this application;

[0026] Figure 2 For this application Figure 1 Enlarged view of point A in the middle;

[0027] Figure 3 This is a front structural cross-sectional view of the device of this application;

[0028] Figure 4 For this application Figure 3 Enlarged view of point B in the middle.

[0029] Numbers in the figure: 1. End cover; 2. Hand-held structure; 21. Grip; 22. Friction ring; 3. Control structure; 31. Indicator light; 32. Switch button; 4. Cutting mechanism; 41. Motor; 42. Connecting shaft; 43. Outer shaft; 44. Inner shaft; 45. Blade; 5. Limiting structure; 51. Slide groove; 52. Slider; 6. Adjustment mechanism; 61. Adjustment groove; 62. Threaded hole; 63. Fastening screw. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments.

[0031] Reference Figure 1 、 3 A new type of linear pipe dredger includes an end cover 1, and a hand-held structure 2 is provided on both sides of the end cover 1. The hand-held structure 2 includes a handle 21, and the handle 21 is fixedly connected to both sides of the end cover 1. A friction ring 22 is installed on the outside of the handle 21; the staff controls the device by holding the handle 21, and the friction ring 22 can increase the friction between the staff and the handle 21, making it easier to take it, thereby improving the practicality of the device.

[0032] Reference Figure 1 、 3 A control structure 3 is provided at one end of the end cover 1, and the control structure 3 includes an indicator light 31, and the indicator light 31 is installed on the surface of one end of the end cover 1. A plurality of switch buttons 32 are installed at the bottom of the indicator light 31, and the switch button 32 is installed on the surface of one end of the end cover 1. The indicator light 31 is electrically connected to the switch button 32; the device can be turned on by pressing the switch button 32. When turned on, the indicator light 31 will light up, indicating that the device is in the start-up state, and different switch buttons 32 represent different gears, which can be adjusted according to actual conditions, thereby improving the practicality of the device.

[0033] Reference Figure 1-3, a cutting mechanism 4 is provided inside the end cover 1, and the cutting mechanism 4 includes a motor 41, and the motor 41 is fixedly connected to the inner wall of one side of the end cover 1, the motor 41 is electrically connected to the switch button 32, and the output end of the motor 41 is fixedly connected to the connecting shaft 42, and the connecting shaft 42 passes through the outside of the end cover 1, and the external thread of the connecting shaft 42 is connected to the outer shaft 43, and the inner shaft 44 is installed inside the outer shaft 43, and the inner shaft 44 passes through the outside of the outer shaft 43, and a plurality of blades 45 are installed on the surface of one side of the inner shaft 44; starting the motor 41 drives the connecting shaft 42 to rotate, and then the connecting shaft 42 drives the outer shaft 43 to rotate, and finally the outer shaft 43 drives the inner shaft 44 and the blades 45 to rotate to clear obstacles, and the powerful cutting force can more quickly remove obstacles, thereby solving the problems of low efficiency and even safety hazards existing in previous pipeline dredging devices, and greatly improving the practicality of the device.

[0034] Reference Figure 1 、 3 A limiting structure 5 is provided inside the end cover 1, and the limiting structure 5 includes a slide groove 51, and the slide groove 51 is opened on one side surface of the end cover 1. The slide groove 51 is slidably connected to the inside of the slide groove 51, and the connecting shaft 42 is rotatably connected to the slide groove 52; by placing the slide groove 52 inside the slide groove 51, the connecting shaft 42 can be limited, and the slide groove 52 can be removed to observe the condition of the internal motor 41 in time, which is convenient for timely maintenance, thereby improving the practicality of the device.

[0035] Reference Figure 3-4 The outer shaft 43 is provided with an adjustment mechanism 6, which includes an adjustment groove 61, and the adjustment groove 61 is opened on the surface of the outer shaft 43. The inner shaft 44 is slidably installed in the adjustment groove 61. The surface of the outer shaft 43 is provided with a threaded hole 62. The internal thread of the threaded hole 62 is connected with a fastening screw 63, and the fastening screw 63 abuts against the surface of the inner shaft 44; by loosening the fastening screw 63, the position of the inner shaft 44 can be adjusted, and the inner shaft 44 can be pulled outward along the direction of the adjustment groove 61 to increase the overall length of the device. Specific adjustments can be made according to the length of the pipeline. After the adjustment is completed, the fastening screw 63 is tightened to complete the length adjustment of the drive shaft, which increases the functional diversity of the device and thus improves the practicality of the device.

[0036] Reference Figure 1-3 The surface of each blade 45 is installed with a uniformly oriented toothed knife 451; by installing the toothed knife 451, the efficiency of the device in cutting obstacles inside the pipeline can be increased, and the obstacles can be brought out of the pipeline according to the rotation direction of the toothed knife 451, thereby improving the practicality of the device.

[0037] Reference Figure 1-4The outer shaft 43 and the inner shaft 44 are both made of stainless steel. By using stainless steel as the material of the outer shaft 43 and the inner shaft 44, it can prevent oxidation reaction inside the pipeline, shortening the service life of the device, thereby improving the practicality of the device.

[0038] Reference Figure 1-4 The tooth cutter 451 is made of cemented carbide; by using cemented carbide as the material of the tooth cutter 451, its hardness can be increased. Since the obstacles inside the pipeline cannot be determined, increasing the hardness of the tooth cutter 451 can prevent it from breaking when crushing the obstacles, thereby improving the practicality of the device.

[0039] Working principle: When using the device, first loosen the fastening screw 63 to adjust the position of the inner shaft 44, and pull the inner shaft 44 outward along the adjustment slot 61 to increase the overall length of the device. Make specific adjustments according to the length of the pipeline. After the adjustment is completed, tighten the fastening screw 63 to complete the length adjustment of the drive shaft. The staff controls the device by holding the handle 21 and inserts the device into the pipeline. When it reaches the position, press the switch button 32 to turn on the device. When it is turned on, the indicator light 31 will light up, indicating that the device is in the start state, and different switch buttons 32 represent different gears, which can be adjusted according to actual conditions. Start the motor 41 to drive the connecting shaft 42 to rotate, and then the connecting shaft 42 drives The outer shaft 43 is driven to rotate, and finally the outer shaft 43 drives the inner shaft 44 and the blade 45 to rotate to clear the obstacle, and then the powerful cutting force of the tooth knife 451 is used to quickly remove the obstacle. Using stainless steel as the material of the outer shaft 43 and the inner shaft 44 can prevent it from undergoing oxidation reaction inside the pipeline and shortening the service life of the device. Using cemented carbide as the material of the tooth knife 451 can increase its hardness. Since the obstacles inside the pipeline cannot be determined, increasing the hardness of the tooth knife 451 can prevent it from breaking when crushing the obstacles. By placing the slider 52 inside the slide groove 51, the connecting shaft 42 can be limited, and the slider 52 can be removed to observe the condition of the internal motor 41 in time, which is convenient for timely maintenance.

[0040] The above is only a preferred specific implementation method of the present application, but the scope of protection of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of the present application within the technical scope disclosed in the present application, and they should be covered by the scope of protection of the present application.

Claims

1. A novel linear pipe dredger, comprising an end cap (1), characterized in that: Hand-held structures (2) are provided on both sides of the end cover (1), a control structure (3) is provided at one end of the end cover (1), a cutting mechanism (4) is provided inside the end cover (1), the cutting mechanism (4) comprises a motor (41), and the motor (41) is fixedly connected to an inner wall of one side of the end cover (1), an output end of the motor (41) is fixedly connected to a connecting shaft (42), and the connecting shaft (42) passes through the outside of the end cover (1), the external thread of the connecting shaft (42) is connected to an outer shaft (43), an inner shaft (44) is installed inside the outer shaft (43), and the inner shaft (44) passes through the outside of the outer shaft (43), a plurality of blades (45) are installed on one side surface of the inner shaft (44), a limiting structure (5) is provided inside the end cover (1), and an adjusting mechanism (6) is provided inside the outer shaft (43).

2. A novel linear pipe dredger according to claim 1, characterized in that: The handheld structure (2) comprises a grip (21), and the grip (21) is fixedly connected to both sides of the end cover (1), and a friction ring (22) is installed on the outside of the grip (21).

3. A novel linear pipe dredger according to claim 1, characterized in that: The control structure (3) includes an indicator light (31), and the indicator light (31) is installed on one end surface of the end cover (1). A plurality of switch buttons (32) are installed at the bottom of the indicator light (31), and the switch buttons (32) are installed on one end surface of the end cover (1). The indicator light (31) is electrically connected to the switch buttons (32), and the motor (41) is electrically connected to the switch buttons (32).

4. A novel linear pipe dredger according to claim 1, characterized in that: The limiting structure (5) includes a slide groove (51), and the slide groove (51) is opened on a side surface of the end cover (1). The interior of the slide groove (51) is slidably connected to a slider (52), and the connecting shaft (42) is rotationally connected to the slider (52).

5. A novel linear pipe dredger according to claim 1, characterized in that: The adjusting mechanism (6) includes an adjusting groove (61), and the adjusting groove (61) is provided on the surface of the outer shaft (43). The inner shaft (44) is slidably mounted inside the adjusting groove (61). A threaded hole (62) is provided on the surface of the outer shaft (43). A fastening screw (63) is connected to the inner thread of the threaded hole (62), and the fastening screw (63) abuts against the surface of the inner shaft (44).

6. A novel linear pipe dredger according to claim 1, characterized in that: The surface of each blade (45) is mounted with toothed cutters (451) facing in a uniform direction.

7. A novel linear pipe dredger according to claim 1, characterized in that: The outer shaft (43) and the inner shaft (44) are both made of stainless steel.

8. A novel linear pipe dredger according to claim 6, characterized in that: The tooth cutter (451) is made of hard alloy.