Scrap collecting device for transformer machining

By introducing electromagnets and rotating grid plates into the transformer processing device, the problem of separating iron chips from impurities in debris collection was solved, automatic classification and collection of iron chips was achieved, and labor costs were reduced.

CN223338022UActive Publication Date: 2025-09-16HUBEI YUANTUO ELECTRIC CO LTD
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Patent Information

Application Number
CN202422510616.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-09-16
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

Existing transformer processing equipment cannot effectively distinguish iron filings from other impurities when collecting debris, resulting in the need for additional processing of secondary recycled iron filings, increasing labor costs.

Method used

An electromagnet and a rotating grid plate are introduced into the debris collection device. The iron chips are attracted by the electromagnetic force and the grid plate is rotated by a drive motor to achieve the classified collection of iron chips and impurities. A retractable iron chip and impurity collection box is used for separation.

Benefits of technology

It realizes the automatic classification and collection of iron chips and impurities, reduces the need for subsequent manpower secondary processing, and improves the efficiency of iron chip recovery.

✦ Generated by Eureka AI based on patent content.

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Abstract

The scrap collecting device for transformer machining comprises an installation platform and a scrap collecting box, a butt joint groove is formed in the top end of the scrap collecting box, an inclined plate is arranged at the position, close to the butt joint groove, of the top end in the scrap collecting box, and a plurality of electromagnets are arranged at the positions, close to the inner wall of the top end, of the inclined plate and the scrap collecting box at equal intervals. A driving motor is arranged on the outer side of the middle of the scrap collecting box, the executing end of the driving motor is connected with a rotating rod, a rotating grid plate is arranged outside the rotating rod, electromagnetic layers are arranged at the upper end and the lower end of the rotating grid plate, a scrap iron collecting box is arranged at the bottom end of the rotating grid plate, and limiting grooves are formed in the two sides of the scrap iron collecting box; a handle is arranged on the outer side of the scrap iron collecting box. The motor and the rotating grid plate are additionally arranged in the scrap collecting box, scrap iron in scraps generated during transformer machining is fully adsorbed, and meanwhile impurities and the scrap iron can be collected in a classified mode through the scrap iron collecting box and the impurity collecting box which can be pulled out.
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Description

Technical Field

[0001] The utility model relates to a debris collection device, in particular to a debris collection device for transformer processing, belonging to the technical field of transformer processing debris collection. Background Art

[0002] Transformer processing is a device that uses the principle of electromagnetic induction to change the AC voltage. The main components are the primary coil, secondary coil and iron core. The main functions include: voltage conversion, current conversion, impedance conversion, isolation, voltage stabilization, etc. During the processing of transformer processing, a large amount of debris is often generated.

[0003] After searching, Chinese patent number CN215968586U discloses a debris collection device for transformer processing. When processing the transformer, the electromagnet is turned on to absorb the flying debris. When the transformer processing is completed, the electromagnet can be turned off. The debris absorbed by the electromagnet will fall into the dust chute and fall downward along the slope of the dust chute into the dust collection box, thereby preventing the debris from flying. However, the above patented product collects the debris generated by transformer processing. However, when processing the transformer, the debris impurities generated are not all iron chips. If the iron chips are to be recycled for a second time, they need to be processed again with the debris, which increases manpower. Utility Model Content

[0004] The purpose of the present utility model is to provide a debris collection device for transformer processing in order to solve the above problems.

[0005] The utility model achieves the above-mentioned purpose through the following technical solutions: a chip collection device for transformer processing, comprising a mounting platform and a chip collection box, wherein an iron chip collection device is provided inside the chip collection box, and the iron chip collection device comprises an inclined plate, an electromagnet, a driving motor, a rotating rod, a rotating grid plate, an electromagnetic layer, an iron chip collection box, a limiting groove and a handle, the top of the chip collection box is provided with a docking groove, the top of the chip collection box is provided with an inclined plate near the position of the docking groove, the inclined plate and the chip collection box are equidistantly provided with a plurality of electromagnets on the inner wall near the top, a driving motor is provided on the middle outer side of the chip collection box, the execution end of the driving motor is connected with a rotating rod, a rotating grid plate is provided on the outside of the rotating rod, the upper and lower ends of the rotating grid plate are provided with electromagnetic layers, the bottom end of the rotating grid plate is provided with an iron chip collection box, both sides of the iron chip collection box are provided with limiting grooves, and the outer side of the iron chip collection box is provided with a handle.

[0006] Preferably, the mounting platform is fixedly connected to the debris collection box, and the docking groove passes through the mounting platform and the debris collection box.

[0007] Preferably, an impurity collection box is provided at the bottom end of the debris collection box, and a handle is provided on the impurity collection box.

[0008] Preferably, a slot is provided on the outside of the debris collection box and at the top of the impurity collection box, a rotating rod is provided at the top of the slot, a baffle is connected to the rotating rod, and limiting protrusions are provided on both sides of the inside of the slot.

[0009] Preferably, the position of the limiting protrusion corresponds to that of the limiting groove, the size of the limiting protrusion is consistent with that of the limiting groove, and the size of the baffle is consistent with the position size of the slot notch.

[0010] Preferably, limiting plates are provided on both sides of the top of the mounting platform.

[0011] The beneficial effect of the present invention is that the above-mentioned patented product collects the debris generated by transformer processing in a unified manner. However, when processing the transformer, the debris impurities generated are not all iron chips. If the iron chips are to be recycled for a second time, they need to be processed again with the debris, which increases the manpower problem. The present invention adds a motor and a rotating grid plate inside the debris collection box to fully absorb the iron chips in the debris generated during transformer processing. At the same time, the impurities and iron chips can be classified and collected through the removable iron chip collection box and the impurity collection box, avoiding the waste of manpower caused by the subsequent secondary recycling of iron chips. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a three-dimensional diagram of the overall structure of a debris collection device for transformer processing proposed by the utility model;

[0013] Figure 2 This is a schematic structural diagram of a debris collection device for transformer processing proposed by the utility model;

[0014] Figure 3 This is a three-dimensional diagram of the rotating grid plate structure of a debris collection device for transformer processing proposed by the utility model.

[0015] In the figure: 1. Mounting platform; 101. Limiting plate; 2. Docking groove; 3. Debris collection box; 4. Iron chip collection device; 401. Inclined plate; 402. Electromagnet; 403. Drive motor; 404. Rotating rod; 405. Rotating grid plate; 406. Electromagnetic layer; 407. Iron chip collection box; 408. Limiting groove; 409. Handle; 5. Slot; 501. Rotating rod; 502. Baffle; 503. Limiting protrusion; 6. Impurity collection box; 601. Handle. DETAILED DESCRIPTION

[0016] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0017] See also Figure 1-3 As shown, a chip collection device for transformer processing includes a mounting platform 1 and a chip collection box 3. The chip collection box 3 is provided with an iron chip collection device 4 inside. The iron chip collection device 4 includes an inclined plate 401, an electromagnet 402, a drive motor 403, a rotating rod 404, a rotating grid plate 405, an electromagnetic layer 406, an iron chip collection box 407, a limiting groove 408 and a handle 409. The top of the chip collection box 3 is provided with a docking groove 2. The top of the chip collection box 3 is provided with an inclined plate 401 near the docking groove 2. The inclined plate 401 is provided at the top of the chip collection box 3. 1 and the debris collection box 3 are provided with multiple electromagnets 402 at equal intervals near the inner wall of the top. A driving motor 403 is provided on the middle outer side of the debris collection box 3. The execution end of the driving motor 403 is connected to a rotating rod 404. A rotating grid plate 405 is provided on the outside of the rotating rod 404. Electromagnetic layers 406 are provided at the upper and lower ends of the rotating grid plate 405. An iron chip collection box 407 is provided at the bottom end of the rotating grid plate 405. Limiting grooves 408 are provided on both sides of the iron chip collection box 407. A handle 409 is provided on the outside of the iron chip collection box 407.

[0018] The mounting platform 1 is fixedly connected to the debris collection box 3 , and the docking groove 2 passes through the mounting platform 1 and the debris collection box 3 .

[0019] According to the above embodiment, it should be noted that: the transformer device is placed on the installation platform 1 and is limited and fixed by the limiting plates 101 on both sides of the top of the installation platform 1.

[0020] When chips are generated during transformer machining, the chips fall into the chip collecting box 3 through the docking groove 2 .

[0021] The electromagnet 402 and the electromagnetic layer 406 disposed on the outer surface of the rotating grid plate 405 are energized to absorb the iron filings in the debris.

[0022] The circuit of the electromagnetic layer 406 on the rotating grid plate 405 is located inside the rotating rod 404 and is connected to the inner wall of the debris collection box 3. The driving motor 403 rotates 0-90° forward and reverse. The circuit connected to the electromagnetic layer 406 will not be entangled or damaged as the rotating grid plate 405 rotates.

[0023] After the electromagnet 402 and the electromagnetic layer 406 adsorb the iron filings in the debris, the remaining impurities in the debris will fall under the influence of their own gravity until they fall into the impurity collection box 6 for collection.

[0024] When the transformer stops working, the baffle 502 is manually opened and rotated around the rotating rod 501 to expose the slot 5, and the limiting grooves 408 on both sides of the iron chip collection box 407 are aligned with the limiting protrusions 503 in the slot 5, and the iron chip collection box 407 is inserted. At this time, the power supply of the electromagnetic plate 402 and the electromagnetic layer 406 is turned off, and the iron chips adsorbed on the electromagnetic plate 402 and the electromagnetic layer 406 fall under their own gravity and fall into the iron chip collection box 407. At this time, the driving motor 403 is still rotating, and the iron chips attached to the electromagnetic layer 406 are transferred into the iron chip collection box 407. At the same time, the rotating grid plate 405 rotates to fan the electromagnet 402 to assist the falling of the iron chips.

[0025] See also Figure 1-3 As shown, a debris collection device for transformer processing includes an impurity collection box 6 provided at the bottom end of a debris collection box 3, a handle 601 provided on the impurity collection box 6, a slot 5 provided on the outside of the debris collection box 3 and at the top of the impurity collection box 6, a rotating rod 501 provided at the top of the slot 5, a baffle 502 connected to the rotating rod 501, and limiting protrusions 503 provided on both sides of the slot 5.

[0026] The limiting protrusion 503 corresponds to the limiting groove 408 in position, and the limiting protrusion 503 is consistent with the limiting groove 408 in size. The size of the baffle 502 is consistent with the position size of the slot 5 notch. Limiting plates 101 are provided on both sides of the top of the mounting platform 1.

[0027] According to the above embodiment, it should be noted that: when the iron chip collecting box 407 is not installed, the baffle 502 overlaps with the slot 5 to seal the slot 5 to prevent chips from overflowing.

[0028] In summary, the use process of the device is as follows: the transformer device is placed on the installation platform 1 and is fixed by the limiting plates 101 on both sides of the top of the installation platform 1.

[0029] When chips are generated during transformer machining, the chips fall into the chip collecting box 3 through the docking groove 2 .

[0030] The electromagnet 402 and the electromagnetic layer 406 disposed on the outer surface of the rotating grid plate 405 are energized to absorb the iron filings in the debris.

[0031] The circuit of the electromagnetic layer 406 on the rotating grid plate 405 is located inside the rotating rod 404 and is connected to the inner wall of the debris collection box 3. The driving motor 403 rotates 0-90° forward and reverse. The circuit connected to the electromagnetic layer 406 will not be entangled or damaged as the rotating grid plate 405 rotates.

[0032] After the electromagnet 402 and the electromagnetic layer 406 adsorb the iron filings in the debris, the remaining impurities in the debris will fall under the influence of their own gravity until they fall into the impurity collection box 6 for collection.

[0033] When the transformer stops working, the baffle 502 is manually opened and rotated around the rotating rod 501 to expose the slot 5, and the limiting grooves 408 on both sides of the iron chip collection box 407 are aligned with the limiting protrusions 503 in the slot 5, and the iron chip collection box 407 is inserted. At this time, the power supply of the electromagnetic plate 402 and the electromagnetic layer 406 is turned off, and the iron chips adsorbed on the electromagnetic plate 402 and the electromagnetic layer 406 fall under their own gravity and fall into the iron chip collection box 407. At this time, the driving motor 403 is still rotating, and the iron chips attached to the electromagnetic layer 406 are transferred into the iron chip collection box 407. At the same time, the rotating grid plate 405 rotates to fan the electromagnet 402 to assist the falling of the iron chips.

[0034] When the iron chip collecting box 407 is not installed, the baffle 502 overlaps with the slot 5 to seal the slot 5 to prevent chips from overflowing.

Claims

1. A debris collection device for transformer processing, comprising a mounting platform (1) and a debris collection box (3), characterized in that: An iron chip collecting device (4) is provided inside the debris collection box (3), and the iron chip collecting device (4) comprises an inclined plate (401), an electromagnet (402), a driving motor (403), a rotating rod (404), a rotating grid plate (405), an electromagnetic layer (406), an iron chip collecting box (407), a limiting groove (408) and a handle (409). The top of the debris collection box (3) is provided with a docking groove (2), and an inclined plate (401) is provided at the top of the debris collection box (3) near the docking groove (2). The inclined plate (401) and the debris collection box (3) near the top are connected. A plurality of electromagnets (402) are equidistantly arranged on the inner wall, a driving motor (403) is arranged on the middle outer side of the debris collection box (3), an execution end of the driving motor (403) is connected to a rotating rod (404), a rotating grid plate (405) is arranged outside the rotating rod (404), an electromagnetic layer (406) is arranged at the upper and lower ends of the rotating grid plate (405), an iron chip collection box (407) is arranged at the bottom end of the rotating grid plate (405), limiting grooves (408) are arranged on both sides of the iron chip collection box (407), and a handle (409) is arranged on the outer side of the iron chip collection box (407).

2. A debris collection device for transformer processing according to claim 1, characterized in that: The mounting platform (1) is fixedly connected to the debris collection box (3), and the docking groove (2) passes through the mounting platform (1) and the debris collection box (3).

3. The debris collection device for transformer processing according to claim 1, characterized in that: An impurity collection box (6) is provided at the bottom end of the debris collection box (3), and a handle (601) is provided on the impurity collection box (6).

4. The debris collection device for transformer processing according to claim 3, characterized in that: A slot (5) is provided on the outside of the debris collection box (3) and at the top of the impurity collection box (6); a rotating rod (501) is provided at the top of the slot (5); a baffle (502) is connected to the rotating rod (501); and limiting protrusions (503) are provided on both sides of the interior of the slot (5).

5. The debris collection device for transformer processing according to claim 4, characterized in that: The position of the limiting protrusion (503) corresponds to that of the limiting groove (408), the size of the limiting protrusion (503) is consistent with that of the limiting groove (408), and the size of the baffle (502) is consistent with the position size of the slot (5) notch.

6. The debris collection device for transformer processing according to claim 5, characterized in that: Limiting plates (101) are provided on both sides of the top of the installation platform (1).

Citation Information

Patent Citations

  • Scrap collecting device for transformer machining

    CN215968586U