Anti-strain roll forming device for surface of blade battery case

By using a linear speed synchronization mechanism during the processing of blade battery shells, the problem of inconsistent linear speeds between the convex and concave pressing rollers was solved, and the aluminum substrate was rolled without strain, thereby improving the processing quality.

CN223338119UActive Publication Date: 2025-09-16GUANGZHOU LINGLONG TUBING TECH CO LTD
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Patent Information

Application Number
CN202422762240.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-09-16
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

During the continuous rolling process of the existing blade battery shell, the surface of the aluminum substrate is easily scratched due to the different linear speeds of the contact points of the upper and lower concave and convex rollers and the different linear speeds of the front and rear roller groups, which affects subsequent use.

Method used

A linear speed synchronization mechanism is adopted to ensure the consistency of the linear speed of the rolling contact points of the convex and concave pressing rollers through the cooperation of the driving gear and the driven gear. Multiple groups of concave pressing rollers are connected through a transmission chain to keep the linear speed of each group of rolling parts consistent.

Benefits of technology

It effectively avoids the damage of the aluminum substrate caused by the difference in line speed during the rolling process, and improves the processing quality and reliability of subsequent use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-strain roll forming device for the surface of a blade battery case, and relates to the field of blade battery case processing. The blade battery case surface anti-strain rolling forming device comprises a supporting piece and a rolling piece, the rolling piece comprises a convex pressing roller and a concave pressing roller, and symmetrical rolling contact points are arranged on the outer surfaces of the two ends of the convex pressing roller and the outer surfaces of the two ends of the concave pressing roller; and a linear speed synchronizing mechanism is arranged at the end part of the rolling piece. According to the blade battery shell surface anti-strain roll forming device, through cooperation of a driving gear and driven gears, the linear speeds of roll contact points of convex press rollers and concave press rollers reach the consistent state, meanwhile, the multiple sets of concave press rollers are connected through transmission chains, the driven gears at the ends of the multiple convex press rollers are independently designed, and the effect of preventing strain is achieved. Therefore, the linear speed of each group of rolling parts is kept consistent, and the problems that the linear speed of the convex compression roller and the linear speed of the concave compression roller in the single group of rolling parts are inconsistent and the linear speed of the front group of rolling parts and the linear speed of the rear group of rolling parts are inconsistent are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of blade battery shell processing, in particular to a blade battery shell surface anti-strain roller forming device. Background Art

[0002] Blade batteries are a type of sheet-shaped single battery with a small overall thickness but large length and width. During production and processing, in order to ensure the safety of the single blade battery, it is usually formed by continuous roll-forming of aluminum strips, and then high-frequency welding is performed at the closed cross-section. During the rolling process, multiple continuous pressure rollers are usually used to roll it, causing it to undergo plastic deformation.

[0003] In the existing scheme, upper and lower concave and convex rollers are used for cooperative extrusion. During the extrusion process, the contact between the upper and lower concave and convex rollers is linear contact rather than contact of the entire roller surface. The contact part of the roller causes the aluminum plate to deform, and the remaining non-contact part is used to position the aluminum plate during the rolling process to prevent excessive deformation. By using multiple continuous rollers, the rolling deformation of the rollers gradually increases, thereby causing the aluminum plate to gradually bend and deform.

[0004] However, in the actual processing process, multiple continuous pressing rollers have different diameters of the contact points, and the rolling process is a continuous operation. On the one hand, the contact point diameters of the upper and lower concave-convex rollers are different, resulting in linear speed differences between the same group of concave-convex rollers. At the same time, the contact point diameters of the front and rear groups of convex rollers are different, which also leads to different moving linear speeds of the front and rear roller groups. As a result, the linear speed difference is prone to occur in the entire continuous rolling process, resulting in scratches on the surface of the aluminum strip, affecting subsequent use. For this purpose, a blade battery shell surface anti-strain rolling forming device is provided to solve the above problems. Utility Model Content

[0005] In response to the shortcomings of the existing technology, the utility model provides a blade battery shell surface anti-strain roll-forming device, which solves the problem that during the continuous rolling process of the existing blade battery shell, the aluminum substrate is easily scratched due to the different linear speeds of the contact points of the upper and lower concave and convex rollers, as well as the different linear speeds of the front and rear roller groups, resulting in an overall linear speed difference, which affects subsequent use.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a blade battery shell surface anti-strain roll forming device, comprising a support member and a rolling member mounted on the support member, the rolling member comprising a convex roller and a concave roller, and the outer surfaces of both ends of the convex roller and the concave roller are provided with symmetrical rolling contact points;

[0007] A linear speed synchronization mechanism is provided at the end of the rolling member, and the linear speed synchronization mechanism includes a driving gear and a driven gear. The driving gear is fixedly installed coaxially with the concave pressing roller, and the driven gear is fixedly installed coaxially with the convex pressing roller. The driving gear and the driven gear are engaged with each other to keep the linear speed of the rolling contact point of the convex pressing roller and the concave pressing roller the same.

[0008] Preferably, the support member includes a support base plate and a mounting column fixedly arranged on the support base plate, and the convex pressing roller and the concave pressing roller are both mounted on the outer surface of the mounting column.

[0009] Preferably, a rotating shaft is coaxially fixedly provided inside the convex pressing roller and the concave pressing roller respectively, a support seat is installed on the outer surface of the mounting column, and the rotating shaft is rotatably provided in the support seat.

[0010] Preferably, a shaft seat is fixedly provided inside the support seat, and the rotating shaft bearing is connected to the shaft seat.

[0011] Preferably, a support plate is fixedly connected to the top of the mounting column, and a lifting reducer is provided on the top of the support plate, and the lifting reducer is used to drive the two groups of support seats to open and close.

[0012] Preferably, the support seat includes a fixed seat installed at both ends of the concave pressing roller and a movable seat installed at both ends of the convex pressing roller.

[0013] Preferably, a suspension rod is fixedly provided on the top end of the movable seat, and the top end of the suspension rod is fixedly connected to the output end of the lifting reducer.

[0014] Preferably, a support ring is fixedly provided on the outer surface of the bottom end of the installation column, and the fixing seat is fixedly installed with the support ring.

[0015] Preferably, a servo motor is fixedly provided on the side surface of one group of the support plates, a connecting rod is installed between the two groups of the lifting reducers, and the servo motor is connected to the two groups of the lifting reducers through the connecting rod.

[0016] Preferably, the driving gear and the driven gear are respectively fixedly provided on the outer surfaces of the two groups of rotating shafts, and transmission wheels are fixedly provided on the ends of the rotating shafts.

[0017] The utility model discloses a blade battery shell surface anti-strain roll-forming device, which has the following beneficial effects: the device is provided with a linear speed synchronization mechanism installed between the convex pressing roller and the concave pressing roller. When in use, the aluminum substrate passes between the convex pressing roller and the concave pressing roller. At this time, the outer surfaces of both ends of the convex pressing roller and the concave pressing roller respectively have a group of rolling contact points for extrusion contact with the aluminum substrate. The driving gear and the driven gear cooperate to make the linear speed of the rolling contact points of the convex pressing roller and the concave pressing roller reach a consistent state. At the same time, a plurality of groups of concave pressing rollers are connected by a transmission chain, and the driven gears at the ends of the plurality of convex pressing rollers are separately designed, so that the linear speed of each group of rolling parts is consistent, thereby solving the problem of inconsistent linear speeds of the convex pressing roller and the concave pressing roller in a single group of rolling parts and inconsistent linear speeds between the front and rear groups of rolling parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 This is a schematic diagram of the overall outer surface structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the outer surface structure of the support member of the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the roller pressing part of the utility model;

[0022] Figure 4 This is a schematic diagram of the linear speed synchronization mechanism structure of the utility model;

[0023] Figure 5 This is a schematic diagram of the overall assembly application state of the utility model.

[0024] In the figure: 1. Support member; 11. Support base plate; 12. Mounting column; 13. Support seat; 131. Fixed seat; 132. Movable seat; 14. Axle seat; 15. Support plate; 16. Lifting reducer; 17. Servo motor; 18. Connecting rod; 19. Suspension pull rod; 110. Support ring; 2. Rolling member; 21. Convex roller; 22. Concave roller; 23. Rotating shaft; 3. Linear speed synchronization mechanism; 31. Transmission wheel; 32. Driven gear; 33. Drive gear. DETAILED DESCRIPTION

[0025] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0026] The embodiment of the present application solves the problem that in the continuous rolling process of the existing blade battery shell, the aluminum substrate is easily scratched due to the different linear speeds of the contact points of the upper and lower concave and convex rollers, as well as the different linear speeds of the front and rear roller groups, resulting in an overall linear speed difference, which affects the subsequent use.

[0027] In order to better understand the above technical solution, the above technical solution will be described in detail below with reference to the accompanying drawings and specific implementation methods.

[0028] The embodiment of the utility model discloses a device for rolling-forming a blade battery shell to prevent the surface from being damaged.

[0029] According to the attached Figure 1-5 As shown, it includes a support member 1 and a rolling member 2 installed on the support member 1, the rolling member 2 includes a convex pressing roller 21 and a concave pressing roller 22, and the outer surfaces of both ends of the convex pressing roller 21 and the concave pressing roller 22 are provided with symmetrical rolling contact points;

[0030] A linear speed synchronization mechanism 3 is provided at the end of the rolling member 2. The linear speed synchronization mechanism 3 includes a driving gear 33 and a driven gear 32. The driving gear 33 is fixedly installed coaxially with the concave pressing roller 22, and the driven gear 32 is fixedly installed coaxially with the convex pressing roller 21. The driving gear 33 and the driven gear 32 are engaged with each other to keep the linear speed of the rolling contact point of the convex pressing roller 21 and the concave pressing roller 22 the same.

[0031] During use, the aluminum substrate passes between the convex pressing roller 21 and the concave pressing roller 22. At this time, the outer surfaces of both ends of the convex pressing roller 21 and the concave pressing roller 22 respectively have a group of rolling contact points for extrusion contact with the aluminum strip roll. The driving gear 33 and the driven gear 32 cooperate to make the linear speed of the rolling contact points of the convex pressing roller 21 and the concave pressing roller 22 consistent. At the same time, multiple groups of concave pressing rollers 22 are connected by a transmission chain, and the driven gears 32 at the ends of multiple convex pressing rollers 21 are designed separately, so that the linear speed of each group of rolling parts 2 is consistent, thereby solving the problem of inconsistent linear speeds of the convex pressing roller 21 and the concave pressing roller 22 in a single group of rolling parts 2 and inconsistent linear speeds between the front and rear groups of rolling parts 2.

[0032] The support member 1 includes a supporting base plate 11 and a mounting column 12 fixedly arranged on the supporting base plate 11. The convex pressing roller 21 and the concave pressing roller 22 are both mounted on the outer surface of the mounting column 12. The convex pressing roller 21 and the concave pressing roller 22 are respectively coaxially fixed with a rotating shaft 23 inside. A support seat 13 is installed on the outer surface of the mounting column 12. The rotating shaft 23 is rotatably arranged in the support seat 13. An axle seat 14 is fixedly arranged inside the support seat 13. The rotating shaft 23 is connected to the axle seat 14 by a bearing. Through the axle seat 14, the convex pressing roller 21 and the concave pressing roller 22 are respectively rotatably arranged in the support member 1 through the rotating shaft 23, so that the distance between the convex pressing roller 21 and the concave pressing roller 22 remains constant.

[0033] The top of the mounting column 12 is fixedly connected to a support plate 15, and the top of the support plate 15 is provided with a lifting reducer 16, which is used to drive the two groups of support seats 13 to open and close. The support seat 13 includes a fixed seat 131 installed at both ends of the concave pressing roller 22 and a movable seat 132 installed at both ends of the convex pressing roller 21. The top of the movable seat 132 is fixedly provided with a suspension rod 19, and the top of the suspension rod 19 is fixedly connected to the output end of the lifting reducer 16. A support ring 110 is fixedly provided on the outer surface of the bottom end of the mounting column 12, and the fixed seat 131 is fixedly installed with the support ring 110. A servo motor 17 is fixedly provided on the side of a group of support plates 15, and a connecting rod 18 is installed between the two groups of lifting reducers 16. The servo motor 17 is connected to the two groups of lifting reducers 16 through the connecting rod 18.

[0034] By starting the servo motor 17, the servo motor 17 drives the output ends of the two sets of lifting reducers 16 to synchronously perform telescopic driving through the connecting rod 18, so that the two sets of movable seats 132 move up and down synchronously, thereby separating the convex pressing roller 21 from the concave pressing roller 22, making it easier for the aluminum strip to be loaded.

[0035] The driving gear 33 and the driven gear 32 are respectively fixed on the outer surfaces of the two groups of rotating shafts 23, and the end of the rotating shaft 23 is fixedly provided with a transmission wheel 31. In actual application, multiple groups of the device are linearly distributed, and multiple groups of concave pressing rollers 22 have the same structure. A transmission chain is used to connect the two groups of synchronous transmissions, so as to keep the linear speed of the multiple groups of concave pressing rollers 22 the same, and the outer diameters of the rolling contact points of the multiple groups of convex pressing rollers 21 are in an increasing state. Therefore, it is necessary to design the multiple groups of driven gears 32 separately. The number of teeth of the multiple groups of driven gears 32 increases as the outer diameter of the rolling contact point increases, so that the multiple groups of convex pressing rollers 21 can also maintain the same linear speed, thereby avoiding the front and rear groups of rolling parts 2 from causing damage to the aluminum substrate due to different linear speeds.

[0036] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A blade battery shell surface anti-strain roll-forming device, comprising a support member (1) and a roll-forming member (2) mounted on the support member (1), characterized in that: The rolling member (2) comprises a convex pressing roller (21) and a concave pressing roller (22), and symmetrical rolling contact points are provided on the outer surfaces of both ends of the convex pressing roller (21) and the concave pressing roller (22); A linear speed synchronization mechanism (3) is provided at the end of the rolling member (2), and the linear speed synchronization mechanism (3) comprises a driving gear (33) and a driven gear (32), wherein the driving gear (33) is fixedly mounted coaxially with the concave pressing roller (22), and the driven gear (32) is fixedly mounted coaxially with the convex pressing roller (21), and the driving gear (33) and the driven gear (32) are meshed with each other to keep the linear speeds of the rolling contact points of the convex pressing roller (21) and the concave pressing roller (22) the same.

2. The blade battery shell surface scratch-proof roll-forming device according to claim 1, characterized in that: The support member (1) comprises a support base plate (11) and a mounting column (12) fixedly arranged on the support base plate (11); the convex pressing roller (21) and the concave pressing roller (22) are both mounted on the outer surface of the mounting column (12).

3. The blade battery shell surface scratch-proof roll-forming device according to claim 2, characterized in that: A rotating shaft (23) is coaxially fixedly provided inside the convex pressing roller (21) and the concave pressing roller (22), and a support seat (13) is installed on the outer surface of the installation column (12). The rotating shaft (23) is rotatably provided in the support seat (13).

4. The blade battery shell surface scratch-proof roll-forming device according to claim 3, characterized in that: A shaft seat (14) is fixedly provided inside the support seat (13), and the rotating shaft (23) is bearing-connected in the shaft seat (14).

5. The blade battery shell surface scratch-proof roll-forming device according to claim 3, characterized in that: The top of the installation column (12) is fixedly connected to a support plate (15), and the top of the support plate (15) is provided with a lifting reducer (16), and the lifting reducer (16) is used to drive the two groups of support seats (13) to open and close.

6. The blade battery shell surface scratch-proof roll-forming device according to claim 5, characterized in that: The support seat (13) comprises a fixed seat (131) installed at both ends of the concave pressing roller (22) and a movable seat (132) installed at both ends of the convex pressing roller (21).

7. The blade battery shell surface scratch-proof roll-forming device according to claim 6, characterized in that: A suspension rod (19) is fixedly provided on the top end of the movable seat (132), and the top end of the suspension rod (19) is fixedly connected to the output end of the lifting reducer (16).

8. The blade battery shell surface scratch-proof roll-forming device according to claim 6, characterized in that: A support ring (110) is fixedly provided on the outer surface of the bottom end of the installation column (12), and the fixing seat (131) is fixedly installed with the support ring (110).

9. The blade battery shell surface scratch-proof roll-forming device according to claim 5, characterized in that: A servo motor (17) is fixedly provided on the side of one set of the support plates (15), a connecting rod (18) is installed between the two sets of the lifting reducers (16), and the servo motor (17) is connected to the two sets of the lifting reducers (16) through the connecting rod (18).

10. The blade battery shell surface scratch-proof roll-forming device according to claim 3, characterized in that: The driving gear (33) and the driven gear (32) are respectively fixedly arranged on the outer surfaces of the two groups of rotating shafts (23), and a transmission wheel (31) is fixedly arranged at the end of the rotating shaft (23).