Adjusting mechanism for stamping battery box cover
By introducing visual inspection and guidance mechanisms during the battery box cover stamping process, automatic identification and deviation correction of the distance between the internal steel plate and the four sides of the plate are achieved, solving the problem of inaccurate detection and improving production efficiency.
Patent Information
- Application Number
- CN202422746691.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-11
AI Technical Summary
In the existing technology, during the stamping production process of the battery box cover, it is impossible to accurately control the distance between the steel plate inside the plate and the four sides, resulting in inaccurate and inefficient detection.
A visual inspection mechanism is used above the diagonal position of the inspection area, and a guide mechanism is used on the left and right sides to perform automatic identification and positioning correction. The front and rear sides of the internal steel plate are positioned by the rear push electric cylinder and push block to achieve automatic identification and correction.
Improved detection accuracy and work efficiency to meet production requirements.
Smart Images

Figure CN223338144U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery box cover stamping equipment, in particular to an adjustment mechanism for battery box cover stamping. Background Art
[0002] During the stamping production of battery box modules, finished products must be inspected. A key inspection item is controlling the distance between the internal steel plate and the four edges. Because the raw materials cannot control the distance between the internal steel plate and the four edges, the current method can only be used to visually identify the internal steel plate and align the four corners with the infrared crosshairs of a laser locator. Although this method can barely meet production requirements, it is not accurate and efficient. Utility Model Content
[0003] The purpose of the utility model is to overcome the shortcomings of the prior art and provide an adjustment mechanism for battery box cover stamping that can improve recognition accuracy, increase work efficiency, and meet production requirements.
[0004] The utility model is realized by the following technical solutions: an adjustment mechanism for battery box cover stamping, comprising a frame, a loading and unloading moving module, a material rack, a pushing mechanism, a visual detection mechanism, a guiding mechanism, and a rear-pushing electric cylinder;
[0005] The frame is provided with a movable guide mechanism distributed along its length direction, and the loading and unloading movable module is provided on the movable guide mechanism;
[0006] The material rack is located on the frame and is divided into a loading area and a detection area. The loading area is located below the loading and unloading movable module, and the detection area extends out of the frame.
[0007] The pushing mechanism is arranged on the bottom side of the material rack, and is used to push the material from the loading area to the detection area;
[0008] The visual detection mechanism is provided with two groups, and the two groups of visual detection mechanisms are arranged above the diagonal position of the detection area;
[0009] The guiding mechanism is provided with two groups, and the two groups of guiding mechanisms are symmetrically arranged on the left and right sides of the detection area;
[0010] The backward push electric cylinder is arranged at the front side of the detection area.
[0011] Furthermore: a support frame is provided on the side wall of the frame, and the support frame is divided into an upper frame and a lower frame. Two groups of the visual detection mechanisms are provided on the upper frame, and two groups of the guiding mechanisms are provided on the lower frame.
[0012] Furthermore: the visual inspection mechanism includes a U-shaped installation frame and a camera, the camera is set in the installation frame through a mounting plate, and the installation frame and the upper frame are fixed.
[0013] Furthermore: the guiding mechanism includes a guiding cylinder and a guiding frame. The guiding cylinder is located at the bottom side of the detection area, and the guiding cylinder is fixed on the lower shelf. The guiding frame is located on the side of the detection area, and the piston rod of the guiding cylinder is fixed to the guiding frame.
[0014] Furthermore, the material rack includes two horizontal bars, a plurality of vertical bars parallel to each other are connected between the two horizontal bars, and a material pushing gap exists between every two adjacent vertical bars.
[0015] Furthermore: the pushing mechanism includes a pushing electric cylinder, a pushing plate, and a pushing block. Pushing slide rails are respectively provided on both sides of the pushing electric cylinder. The pushing plate is connected to the slider of the pushing electric cylinder, and the two ends of the pushing plate are connected to the pushing slide rails through the pushing slider. A plurality of push blocks are provided on the pushing plate at intervals. The pushing blocks correspond to the pushing gaps one by one, and the pushing blocks are inserted into the pushing gaps.
[0016] Furthermore: the movable guide mechanism includes a guide rail, a guide slider, and a movable frame. The two ends of the movable frame are respectively arranged on the guide rail through the guide slider, and the loading and unloading movable module is arranged on the movable frame.
[0017] Furthermore: the loading and unloading moving module includes a rack, a rotating rod, an loading and unloading electric cylinder, an loading and unloading frame, and a suction cup. The rack is arranged on the frame, and the rotating rod is arranged on the moving frame through a bearing seat. The middle part of the rotating rod is connected to a rotating drive mechanism, and the two ends of the rotating rod are connected to a driving gear. The driving gear and the rack are meshed with each other. The loading and unloading electric cylinder is arranged on the moving frame, and the loading and unloading frame is located below the moving frame. The piston rod of the loading and unloading electric cylinder passes through the moving frame and is connected to the loading and unloading frame, and the suction cup is arranged on the loading and unloading frame.
[0018] Furthermore: the rotation drive mechanism includes a motor, a driving gear, a transmission belt, and a driven gear. The motor is arranged on the movable frame, the driving gear is connected to the motor, the driven gear is sleeved on the rotating rod, and the transmission belt is sleeved on the driving gear and the driven gear.
[0019] Furthermore: four linear bearings distributed in a rectangular shape are provided on the movable frame, and the four linear bearings are distributed around the loading and unloading electric cylinder. A guide shaft is provided in each linear bearing, and the lower end of the guide shaft passes through the movable frame and is fixed to the loading and unloading frame.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] The utility model arranges a visual inspection mechanism above the diagonal position of the inspection area, arranges a guiding mechanism on the left and right sides of the inspection area, and arranges a backward pushing electric cylinder on the front side of the inspection area. The visual inspection mechanism automatically identifies whether the distance between the internal steel plate and the four sides is offset. When offset occurs, the guiding mechanism positions the two sides of the internal steel plate, the backward pushing electric cylinder positions the front side of the internal steel plate, and the pushing block positions the rear side of the internal steel plate, thereby achieving positioning and deviation correction of the internal steel plate, achieving the effect of automatic identification and deviation correction, and improving accuracy and work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a structural diagram of the utility model;
[0023] Figure 2 This is a schematic diagram of the structure of the connection between the loading and unloading movable module and the frame of the utility model;
[0024] Figure 3 This is a schematic structural diagram of the visual detection mechanism and the guiding mechanism of the present utility model;
[0025] Figure 4 This is a structural diagram of the material rack and the guiding mechanism of the utility model;
[0026] Figure 5 This is a structural diagram of the material rack of the utility model;
[0027] Figure 6 It is a structural schematic diagram of the pushing mechanism of the utility model.
[0028] Explanation of reference numerals: 1-frame, 2-loading and unloading moving module, 3-material rack, 4-pushing mechanism, 5-visual inspection mechanism, 6-guiding mechanism, 7-moving guide mechanism, 8-loading area, 9-detection area, 10-support frame, 11-upper shelf, 12-lower shelf, 13-mounting frame, 14-camera, 15-mounting plate, 16-guiding electric cylinder, 17-guiding frame, 18-cross bar, 19-vertical bar, 20-pushing gap, 21- Pushing electric cylinder, 22-push plate, 23-push block, 24-push slide rail, 25-push slider, 26-guide slide rail, 27-guide slider, 28-moving frame, 29-rack, 30-rotating rod, 31-loading and unloading electric cylinder, 32-loading and unloading frame, 33-suction cup, 34-bearing seat, 35-driving gear, 36-motor, 37-transmission belt, 38-driven gear, 39-linear bearing, 40-guide shaft, 41-material. DETAILED DESCRIPTION
[0029] Figures 1 to 6 This is a structural schematic diagram of an embodiment of an adjustment mechanism for battery box cover stamping provided by the utility model, including a frame 1, a loading and unloading moving module 2, a material rack 3, a pushing mechanism 4, a visual inspection mechanism 5, a guiding mechanism 6, and a rear-pushing electric cylinder.
[0030] The frame 1 is provided with a movable guide mechanism 7 distributed along the length direction thereof, and the loading and unloading movable module 2 is provided on the movable guide mechanism 7 .
[0031] The material rack 3 is located on the frame 1 and is divided into a loading area 8 and a detection area 9 . The loading area 8 is located below the loading and unloading movable module 2 , and the detection area 9 extends out of the frame 1 .
[0032] The pushing mechanism 4 is provided at the bottom side of the material rack 3 , and is used to push the material 41 from the loading area 8 to the detection area 9 .
[0033] There are two groups of visual inspection mechanisms 5 , and the two groups of visual inspection mechanisms 5 are arranged above the diagonal positions of the inspection area 9 .
[0034] There are two groups of guiding mechanisms 6 , which are symmetrically arranged on the left and right sides of the detection area 9 .
[0035] The push-back electric cylinder is arranged at the front side of the detection area 9 .
[0036] A support frame 10 is provided on the side wall of the frame 1 . The support frame 10 is divided into an upper frame 11 and a lower frame 12 . Two sets of visual inspection mechanisms 5 are provided on the upper frame 11 , and two sets of guiding mechanisms 6 are provided on the lower frame 12 .
[0037] During operation, the loading and unloading moving module 2 sucks the material 41 to the loading area 8 of the material rack 3, the pushing mechanism 4 pushes the material 41 to the detection area 9, and the visual detection mechanism 5 identifies and detects the material 41. When it is detected that the distance between the internal steel plate and the four sides is offset, the guiding mechanism 6, the rear push electric cylinder (not shown) and / or the pushing mechanism 4 are started to position and correct the distance between the internal steel plate and the four sides.
[0038] The visual inspection mechanism 5 includes a U-shaped mounting frame 13 and a camera 14 . The camera 14 is disposed in the mounting frame 13 via a mounting plate 15 . The mounting frame 13 is fixed to the upper frame 11 .
[0039] When performing visual recognition detection, recognition is performed by the camera 14 .
[0040] The guiding mechanism 6 includes a guiding cylinder 16 and a guiding frame 17. The guiding cylinder 16 is located at the bottom side of the detection area 9 and is fixed on the lower shelf 12. The guiding frame 17 is located on the side of the detection area 9. The piston rod of the guiding cylinder 16 is fixed to the guiding frame 17.
[0041] When the guiding mechanism 6 is working, the guiding electric cylinder 16 drives the guiding frame 17 to move toward the detection area 9, and the guiding frame 17 pushes the left and right sides of the internal steel plate for positioning and deviation correction.
[0042] The material rack 3 includes two horizontal bars 18 , and a plurality of vertical bars 19 parallel to each other are connected between the two horizontal bars 18 . There is a material pushing gap 20 between every two adjacent vertical bars 19 .
[0043] The pushing mechanism 4 includes a pushing electric cylinder 21, a pushing plate 22, and a pushing block 23. Pushing slide rails 24 are respectively provided on both sides of the pushing electric cylinder 21. The pushing plate 22 is connected to the slider of the pushing electric cylinder 21, and the two ends of the pushing plate 22 are connected to the pushing slide rail 24 through the pushing slider 25. A plurality of push blocks 23 are provided on the pushing plate 22 at intervals. The pushing blocks 23 correspond to the pushing gaps 20 one by one, and the pushing blocks 23 are inserted into the pushing gaps 20.
[0044] When the pushing mechanism 4 pushes the material 41 from the loading area 8 to the inspection area 9, the pushing block 23 is first located at the rear end of the material 41. The pushing cylinder 21 drives the pushing plate 22, which drives the pushing block 23 forward along the pushing gap 20, thereby pushing the material 41 forward, so that the material 41 moves from the loading area 8 to the inspection area 9. Alternatively, the pushing block 23 cooperates with the rear push cylinder and the guide frame 17 to position the four sides of the internal steel plate, thereby correcting the distance between the internal steel plate and the four sides.
[0045] The movable guide mechanism 7 includes a guide rail 26 , a guide slider 27 , and a movable frame 28 . Both ends of the movable frame 28 are respectively arranged on the guide rail 26 through the guide slider 27 , and the loading and unloading movable module 2 is arranged on the movable frame 28 .
[0046] The loading and unloading moving module 2 includes a rack 29, a rotating rod 30, an loading and unloading electric cylinder 31, an loading and unloading frame 32, and a suction cup 33. The rack 29 is set on the frame 1, and the rotating rod 30 is set on the mobile frame 28 through the bearing seat 34. The middle part of the rotating rod 30 is connected to a rotating drive mechanism, and the two ends of the rotating rod 30 are connected to a driving gear 35. The driving gear 35 and the rack 29 are engaged. The loading and unloading electric cylinder 31 is set on the mobile frame 28, and the loading and unloading frame 32 is located below the mobile frame 28. The piston rod of the loading and unloading electric cylinder 31 passes through the mobile frame 28 and is connected to the loading and unloading frame 32. A suction cup 33 is provided on the loading and unloading frame 32.
[0047] The rotation drive mechanism includes a motor 36, a driving gear, a transmission belt 37, and a driven gear 38. The motor 36 is set on the mobile frame 28, the driving gear is connected to the motor 36, the driven gear 38 is sleeved on the rotating rod 30, and the transmission belt 37 is sleeved on the driving gear and the driven gear 38.
[0048] Four linear bearings 39 distributed in a rectangular shape are provided on the movable frame 28, and the four linear bearings 39 are distributed around the loading and unloading electric cylinder 31. A guide shaft 40 is provided in each linear bearing 39, and the lower end of the guide shaft 40 passes through the movable frame 28 and is fixed to the loading and unloading frame 323.
[0049] When the loading and unloading moving module 2 is loading, the loading and unloading electric cylinder 31 drives the loading and unloading rack 32 to descend and sucks the material 41 through the suction cup 33, and then the loading and unloading electric cylinder 31 drives the loading and unloading rack 32 to rise, and the motor 36 drives the driven gear 38 to rotate through the driving gear and the transmission belt 37, and the driven gear 38 drives the rotating rod 30 to rotate, and the rotating rod 30 drives the driving gear 35 to rotate and move along the rack 29, thereby driving the moving rack 28 to move along the guide rail 26, and then drives the material 41 on the suction cup 33 to move. When the material 41 moves to the top of the loading area 8, the loading and unloading electric cylinder 31 drives the loading and unloading rack 32 to descend and places the material 41 in the loading area 8.
[0050] The above detailed description is a specific description of a feasible embodiment of the present invention. The embodiment is not intended to limit the patent scope of the present invention. Any equivalent implementation or modification that does not depart from the present invention should be included in the patent scope of this case.
Claims
1. An adjustment mechanism for battery box cover stamping, characterized by: Including frame, loading and unloading moving module, material rack, pushing mechanism, visual inspection mechanism, guiding mechanism, and rear push electric cylinder; The frame is provided with a movable guide mechanism distributed along its length direction, and the loading and unloading movable module is provided on the movable guide mechanism; The material rack is located on the frame and is divided into a loading area and a detection area. The loading area is located below the loading and unloading movable module, and the detection area extends out of the frame. The pushing mechanism is arranged on the bottom side of the material rack, and is used to push the material from the loading area to the detection area; The visual detection mechanism is provided with two groups, and the two groups of visual detection mechanisms are arranged above the diagonal position of the detection area; The guiding mechanism is provided with two groups, and the two groups of guiding mechanisms are symmetrically arranged on the left and right sides of the detection area; The backward push electric cylinder is arranged at the front side of the detection area.
2. The adjustment mechanism for battery box cover stamping according to claim 1, characterized in that: A support frame is provided on the side wall of the frame, and the support frame is divided into an upper frame and a lower frame. Two groups of the visual detection mechanisms are provided on the upper frame, and two groups of the guiding mechanisms are provided on the lower frame.
3. The adjustment mechanism for battery box cover stamping according to claim 2, characterized in that: The visual detection mechanism includes a U-shaped installation frame and a camera. The camera is arranged in the installation frame through a mounting plate. The installation frame is fixed to the upper frame.
4. The adjustment mechanism for battery box cover stamping according to claim 2, characterized in that: The guiding mechanism includes a guiding cylinder and a guiding frame. The guiding cylinder is located at the bottom side of the detection area and is fixed on the lower shelf. The guiding frame is located on the side of the detection area, and the piston rod of the guiding cylinder is fixed to the guiding frame.
5. An adjustment mechanism for battery box cover stamping according to any one of claims 3 or 4, characterized in that: The material rack includes two horizontal bars, a plurality of vertical bars parallel to each other are connected between the two horizontal bars, and a material pushing gap exists between every two adjacent vertical bars.
6. The adjustment mechanism for battery box cover stamping according to claim 5, characterized in that: The pushing mechanism includes a pushing electric cylinder, a pushing plate, and a pushing block. Pushing slide rails are respectively provided on both sides of the pushing electric cylinder. The pushing plate is connected to the slider of the pushing electric cylinder, and the two ends of the pushing plate are connected to the pushing slide rails through the pushing slider. A plurality of push blocks are provided on the pushing plate at intervals. The push blocks correspond to the pushing gaps one by one, and the push blocks are inserted into the pushing gaps.
7. The adjustment mechanism for battery box cover stamping according to claim 6, characterized in that: The movable guide mechanism includes a guide rail, a guide slider, and a movable frame. Both ends of the movable frame are respectively arranged on the guide rail through the guide sliders, and the loading and unloading movable module is arranged on the movable frame.
8. The adjustment mechanism for battery box cover stamping according to claim 7, characterized in that: The loading and unloading moving module includes a rack, a rotating rod, an loading and unloading electric cylinder, an loading and unloading frame, and a suction cup. The rack is arranged on the frame, and the rotating rod is arranged on the moving frame through a bearing seat. The middle part of the rotating rod is connected to a rotating drive mechanism, and the two ends of the rotating rod are connected to a driving gear. The driving gear and the rack are meshed. The loading and unloading electric cylinder is arranged on the moving frame, and the loading and unloading frame is located below the moving frame. The piston rod of the loading and unloading electric cylinder passes through the moving frame and is connected to the loading and unloading frame, and the suction cup is arranged on the loading and unloading frame.
9. The adjustment mechanism for battery box cover stamping according to claim 8, characterized in that: The rotary drive mechanism includes a motor, a driving gear, a transmission belt, and a driven gear. The motor is arranged on the mobile frame, the driving gear is connected to the motor, the driven gear is sleeved on the rotating rod, and the transmission belt is sleeved on the driving gear and the driven gear.
10. The adjustment mechanism for battery box cover stamping according to claim 9, characterized in that: Four linear bearings distributed in a rectangular shape are provided on the movable frame, and the four linear bearings are distributed around the loading and unloading electric cylinder. A guide shaft is provided in each linear bearing, and the lower end of the guide shaft passes through the movable frame and is fixed to the loading and unloading frame.