Cooling system for aluminum profile machining
By designing a cooling system for aluminum profile processing and utilizing a combination of a discharge mechanism and a cooling trough, automatic material removal and temperature reduction of aluminum profiles are achieved, solving the problem of aluminum profiles being difficult to remove after forming and improving production efficiency.
Patent Information
- Application Number
- CN202422775972.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-14
AI Technical Summary
The aluminum profile has a high temperature after forming, causing it to get stuck in the mold and unable to be removed quickly, affecting production efficiency and material removal work.
A cooling system for aluminum profile processing was designed, which includes a box, a discharge mechanism and a cooling tank. A bidirectional motor drives a gear plate structure to realize automatic material removal, and a cold water cooling tank is used to reduce the mold temperature.
It improves the convenience and efficiency of aluminum profile material extraction, avoids the jamming problem caused by high temperature or deformation, and improves the overall processing efficiency.
Smart Images

Figure CN223338196U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a cooling system for processing aluminum profiles, belonging to the technical field of cooling systems. Background Art
[0002] Aluminum profile is a non-ferrous metal structural material widely used in industry and construction. It is mainly composed of aluminum and other alloy elements. It has the characteristics of light weight, high strength, corrosion resistance, and easy processing. Therefore, it has been widely used in aerospace, automobile manufacturing, machinery manufacturing, shipbuilding, construction, decoration and other fields.
[0003] After the aluminum profile is pressed and formed, it may be stuck tightly in the mold due to the change in shape. At the same time, because the temperature of the blank is relatively high, when the aluminum profile is just formed, its own temperature cannot be quickly reduced, resulting in the aluminum profile being unable to be removed. It is necessary to wait for it to cool down and be fully formed before it can be removed, resulting in reduced production efficiency. At the same time, after the plate is formed, the plate may still be stuck in the mold, thereby affecting the normal material removal work of the aluminum profile.
[0004] Therefore, a cooling system for aluminum profile processing is proposed. Utility Model Content
[0005] In view of this, the present invention provides a cooling system for aluminum profile processing to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial option.
[0006] The technical solution of the utility model is achieved as follows: a cooling system for aluminum profile processing, comprising a box body, a support frame fixedly mounted on the top of the box body, a cylinder fixedly mounted on the top of the support frame, a stamping plate fixedly mounted on the bottom of the cylinder, and a mold fixedly mounted on the top of the box body;
[0007] The surface of the box is provided with a discharge mechanism, and the discharge mechanism includes a bidirectional motor, a connecting rod and a cooling groove. The bidirectional motor is fixedly installed on the rear side of the box, and the two connecting rods are movably connected to the left and right sides of the inner cavity of the box. Gear blocks are fixedly installed on the surfaces of the two connecting rods, and guide rods are fixedly installed on the left and right sides of the inner cavity of the box. The surfaces of the two guide rods are slidably connected with tooth plates, and the surfaces of the two tooth plates are meshed with the surfaces of the two gear blocks. The inner sides of the two tooth plates are fixedly installed with mounting plates, and the top of the mounting plates is fixedly installed with a push plate. The cooling groove is opened on the inner surface of the mold.
[0008] Further preferably, the output ends on the left and right sides of the bidirectional motor are fixedly connected to connecting shafts, and the outer sides of the two connecting shafts are fixedly installed with driven bevel gears. The left and right sides of the rear side of the box body are movably connected with driving bevel gears, and the front sides of the two driving bevel gears are fixedly connected to the rear sides of the two connecting rods, and the surfaces of the two driving bevel gears are meshed with the surfaces of the two driven bevel gears.
[0009] Further preferably, the surfaces of the two connecting shafts are movably connected to support plates via bearings, and the front sides of the two support plates are fixedly mounted on the left and right sides of the rear side of the box body.
[0010] Further preferably, limit frames are fixedly installed on both the left and right sides of the inner cavity of the box, and the front and rear sides of the two tooth plates are slidably connected to the inner sides of the four limit frames.
[0011] Further preferably, movable grooves are provided around the top of the inner cavity of the box and around the bottom of the inner cavity of the mold, and the pusher plate passes through the inner cavity of the movable groove and extends into the inner cavity of the mold.
[0012] Further preferably, the left side of the rear side of the mold is connected to a liquid inlet pipe, and the right side of the rear side of the mold is connected to a liquid drain pipe. The liquid inlet pipe and the liquid drain pipe are both connected to the inner cavity of the cooling tank, and the ends of the liquid inlet pipe and the liquid drain pipe away from the mold are both connected to an external cold water supply device.
[0013] Further preferably, a notch is provided on the front side of the box body, and an inspection door is threadedly connected to the front side of the box body via bolts.
[0014] Further preferably, fixing plates are fixedly installed on both the left and right sides of the box body, and the tops of the two fixing plates are threadedly connected with anchor bolts.
[0015] The embodiment of the present invention has the following advantages due to the adoption of the above technical solution:
[0016] 1. The utility model sets a discharge mechanism, firstly, the aluminum profile is cooled by the cold water in the inner cavity of the cooling tank, and then through the output of the bidirectional motor, the driven bevel gear and the active bevel gear cooperate with each other, so that the gear block drives the tooth plate to move upward, and at this time the mounting plate synchronously drives the push plate to move upward to complete the removal of the aluminum profile in the mold cavity. By cooling the aluminum profile and automatically discharging the aluminum profile, the convenience and efficiency of removing the aluminum profile after processing can be improved, and the aluminum profile can be prevented from being stuck in the mold cavity due to excessive temperature or stamping deformation, thereby affecting the efficiency of the overall processing of the aluminum profile.
[0017] 2. The utility model can support the connecting shaft by providing a support plate, thereby preventing the connecting shaft from bending due to the weight of the driven bevel gear after long-term use; by providing a limit frame, the movement of the tooth plate can be limited to prevent the tooth plate from deflecting when moving, thereby affecting the normal discharge of the aluminum profile; by providing a movable groove, the moving direction of the push plate can be limited to prevent the push plate from deflecting when moving, thereby affecting the discharge of the aluminum profile; by providing a liquid inlet pipe and a liquid discharge pipe, external cold water can be conveniently injected into the inner cavity of the cooling tank, thereby reducing the temperature of the mold and achieving the cooling of the aluminum profile; by providing an inspection door, it is convenient to repair the components in the inner cavity of the box, thereby preventing the components in the inner cavity of the box from being damaged after long-term use, thereby affecting the discharge of the aluminum profile; by providing anchor bolts, the overall equipment can be stabilized to prevent the overall equipment from shaking due to collision due to external factors, thereby affecting the processing of the aluminum profile.
[0018] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present invention will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0020] Figure 1 This is a schematic diagram of the three-dimensional front view structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the structure of the discharge mechanism of the present utility model;
[0022] Figure 3 This is a schematic diagram of the internal structure of the mold of the present utility model;
[0023] Figure 4 This is a schematic diagram of the mold disassembly structure of the present utility model;
[0024] Figure 5 This is a schematic diagram of the internal structure of the box body of the present invention.
[0025] Figure numerals: 1. Box body; 2. Discharging mechanism; 201. Bidirectional motor; 202. Connecting shaft; 203. Driven bevel gear; 204. Driving bevel gear; 205. Connecting rod; 206. Gear block; 207. Guide rod; 208. Tooth plate; 209. Mounting plate; 210. Push plate; 211. Support plate; 212. Limiting frame; 213. Movable groove; 214. Cooling groove; 215. Liquid inlet pipe; 216. Liquid discharge pipe; 3. Support frame; 4. Cylinder; 5. Stamping plate; 6. Mold; 7. Fixing plate; 8. Anchor bolt; 9. Notch; 10. Inspection door. DETAILED DESCRIPTION
[0026] Hereinafter, only certain exemplary embodiments are briefly described. As will be appreciated by those skilled in the art, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and description are to be regarded as illustrative in nature and not restrictive.
[0027] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0028] Example 1
[0029] like Figure 1-5 As shown, the embodiment of the present invention provides a cooling system for aluminum profile processing, comprising a box body 1, a support frame 3 is fixedly mounted on the top of the box body 1, a cylinder 4 is fixedly mounted on the top of the support frame 3, a stamping plate 5 is fixedly mounted on the bottom of the cylinder 4, and a mold 6 is fixedly mounted on the top of the box body 1;
[0030] The surface of the box body 1 is provided with a discharge mechanism 2, which includes a bidirectional motor 201, a connecting rod 205 and a cooling tank 214. The bidirectional motor 201 is fixedly installed on the rear side of the box body 1, and the two connecting rods 205 are movably connected to the left and right sides of the inner cavity of the box body 1. Gear blocks 206 are fixedly installed on the surfaces of the two connecting rods 205, and guide rods 207 are fixedly installed on the left and right sides of the inner cavity of the box body 1. The surfaces of the two guide rods 207 are slidably connected to tooth plates 208. The two tooth plates 208 The surfaces of the two gear blocks 206 are meshed with the surfaces of the two gear blocks 206. The inner sides of the two tooth plates 208 are fixedly installed with mounting plates 209. The top of the mounting plates 209 is fixedly installed with a pusher plate 210. The cooling groove 214 is opened on the inner surface of the mold 6. The output ends on both sides of the bidirectional motor 201 are fixedly connected with the connecting shaft 202. The outer sides of the two connecting shafts 202 are fixedly installed with driven bevel gears 203. The left and right sides of the rear side of the box body 1 are movably connected with the active bevel gear 204. The two active The front sides of the bevel gears 204 are fixedly connected to the rear sides of the two connecting rods 205. The surfaces of the two active bevel gears 204 are meshed with the surfaces of the two driven bevel gears 203. The surfaces of the two connecting shafts 202 are movably connected to the support plates 211 through bearings. The front sides of the two support plates 211 are fixedly installed on the left and right sides of the rear side of the box body 1. The left and right sides of the inner cavity of the box body 1 are fixedly installed with limit frames 212. The front and rear sides of the two tooth plates 208 are slidably connected to the four limit frames 2 12, movable grooves 213 are provided around the top of the inner cavity of the box body 1 and around the bottom of the inner cavity of the mold 6. The push plate 210 passes through the inner cavity of the movable groove 213 and extends into the inner cavity of the mold 6. The left side of the rear side of the mold 6 is connected to a liquid inlet pipe 215, and the right side of the rear side of the mold 6 is connected to a liquid discharge pipe 216. The liquid inlet pipe 215 and the liquid discharge pipe 216 are both connected to the inner cavity of the cooling tank 214, and the ends of the liquid inlet pipe 215 and the liquid discharge pipe 216 away from the mold 6 are both connected to an external cold water supply device.
[0031] By setting up the discharge mechanism 2, the aluminum profile is first cooled by the cold water in the inner cavity of the cooling tank 214, and then the driven bevel gear 203 and the active bevel gear 204 cooperate with each other through the output of the bidirectional motor 201, so that the gear block 206 drives the tooth plate 208 to move upward, and at this time the mounting plate 209 synchronously drives the push plate 210 to move upward to complete the material removal work of the aluminum profile in the inner cavity of the mold 6. By cooling the aluminum profile and automatically discharging the aluminum profile, the convenience and efficiency of taking the aluminum profile after the processing is completed can be improved, and the aluminum profile can be prevented from being stuck in the inner cavity of the mold 6 due to excessive temperature or stamping deformation, thereby affecting the efficiency of the overall processing of the aluminum profile. By setting up the support plate 211, the connecting shaft 2 02 plays a supporting role to prevent the connecting shaft 202 from bending due to the weight of the driven bevel gear 203 after long-term use. By setting the limit frame 212, the movement of the tooth plate 208 can be limited to prevent the tooth plate 208 from offsetting when moving, thereby affecting the normal discharge of the aluminum profile. By setting the movable groove 213, the moving direction of the push plate 210 can be limited to prevent the push plate 210 from offsetting when moving, thereby affecting the discharge of the aluminum profile. By setting the liquid inlet pipe 215 and the liquid discharge pipe 216, external cold water can be easily injected into the inner cavity of the cooling tank 214, thereby reducing the temperature of the mold 6 and achieving cooling of the aluminum profile.
[0032] Example 2
[0033] like Figure 1 and Figure 4 As shown, in one embodiment, a slot 9 is provided on the front side of the box body 1, an inspection door 10 is threadedly connected to the front side of the box body 1 by bolts, and fixing plates 7 are fixedly installed on the left and right sides of the box body 1, and anchor bolts 8 are threadedly connected to the tops of the two fixing plates 7.
[0034] By providing an inspection door 10, it is convenient to carry out maintenance work on the components in the inner cavity of the box body 1, and avoid the components in the inner cavity of the box body 1 being damaged after long-term use, thereby affecting the discharge work of the aluminum profiles. By providing the anchor bolts 8, the overall equipment can be stabilized, avoiding the collision due to external factors, which may cause the overall equipment to shake, thereby affecting the processing work of the aluminum profiles.
[0035] When the present invention is working: after the aluminum material is placed in the inner cavity of the mold 6, the cylinder 4 is extended to make the stamping plate 5 stamp the aluminum material to complete the stamping of the aluminum profile, and then the liquid inlet pipe 215 injects external cold water into the inner cavity of the cooling tank 214 to reduce the temperature of the mold 6 and the aluminum profile. When the cooling is completed, the output of the bidirectional motor 201 drives the connected shaft 202 to rotate the driven bevel gear 203. At this time, the driven bevel gear 203 cooperates with the active bevel gear 204, and the connecting rod 205 rotates and drives the tooth plate 208 to move upward through the gear block 206. At this time, the mounting plate 209 synchronously drives the push plate 210 to move upward, so that the push plate 210 pushes the aluminum profile in the inner cavity of the mold 6 out of the inner cavity of the mold 6, thereby completing the material removal work of the aluminum profile.
[0036] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily conceive of various modifications or substitutions within the technical scope disclosed in the present invention, and such modifications or substitutions are intended to be within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope of protection of the claims.
Claims
1. A cooling system for aluminum profile processing, comprising a box (1), characterized in that: A support frame (3) is fixedly mounted on the top of the box body (1), a cylinder (4) is fixedly mounted on the top of the support frame (3), a punching plate (5) is fixedly mounted on the bottom of the cylinder (4), and a mold (6) is fixedly mounted on the top of the box body (1); The surface of the box (1) is provided with a discharge mechanism (2), and the discharge mechanism (2) comprises a bidirectional motor (201), a connecting rod (205) and a cooling tank (214). The bidirectional motor (201) is fixedly mounted on the rear side of the box (1), and the two connecting rods (205) are movably connected to the left and right sides of the inner cavity of the box (1). The surfaces of the two connecting rods (205) are fixedly mounted with gear blocks (206). The left and right sides of the inner cavity of the box (1) are Guide rods (207) are fixedly installed on both sides, and the surfaces of the two guide rods (207) are slidably connected to tooth plates (208), and the surfaces of the two tooth plates (208) are meshed with the surfaces of the two gear blocks (206). A mounting plate (209) is fixedly installed on the inner side of the two tooth plates (208), and a push plate (210) is fixedly installed on the top of the mounting plate (209). The cooling groove (214) is opened on the inner surface of the mold (6).
2. The cooling system for aluminum profile processing according to claim 1, characterized in that: The output ends on both the left and right sides of the bidirectional motor (201) are fixedly connected to connecting shafts (202), and driven bevel gears (203) are fixedly installed on the outer sides of the two connecting shafts (202). The left and right sides of the rear side of the box (1) are movably connected to driving bevel gears (204), and the front sides of the two driving bevel gears (204) are fixedly connected to the rear sides of the two connecting rods (205). The surfaces of the two driving bevel gears (204) are meshed with the surfaces of the two driven bevel gears (203).
3. The cooling system for aluminum profile processing according to claim 2, characterized in that: The surfaces of the two connecting shafts (202) are movably connected to support plates (211) via bearings, and the front sides of the two support plates (211) are fixedly mounted on the left and right sides of the rear side of the box body (1).
4. The cooling system for aluminum profile processing according to claim 1, characterized in that: Limiting frames (212) are fixedly installed on both the left and right sides of the inner cavity of the box body (1), and the front and rear sides of the two tooth plates (208) are slidably connected to the inner sides of the four limiting frames (212).
5. The cooling system for aluminum profile processing according to claim 1, characterized in that: Movable grooves (213) are provided around the top of the inner cavity of the box body (1) and around the bottom of the inner cavity of the mold (6), and the push plate (210) passes through the inner cavity of the movable groove (213) and extends into the inner cavity of the mold (6).
6. The cooling system for aluminum profile processing according to claim 1, characterized in that: The left side of the rear side of the mold (6) is connected to a liquid inlet pipe (215), and the right side of the rear side of the mold (6) is connected to a liquid discharge pipe (216). The liquid inlet pipe (215) and the liquid discharge pipe (216) are both connected to the inner cavity of the cooling tank (214). The ends of the liquid inlet pipe (215) and the liquid discharge pipe (216) away from the mold (6) are both connected to an external cold water supply device.
7. The cooling system for aluminum profile processing according to claim 1, characterized in that: A notch (9) is provided on the front side of the box body (1), and an inspection door (10) is threadedly connected to the front side of the box body (1) via bolts.
8. The cooling system for aluminum profile processing according to claim 1, characterized in that: Fixed plates (7) are fixedly installed on both the left and right sides of the box body (1), and the tops of the two fixed plates (7) are threadedly connected with anchor bolts (8).