Straightening device for welding wire machining

By introducing a wire cleaning mechanism into the straightening device for welding wire processing and using a wire brush and a sponge brush to clean impurities on the surface of the welding wire, the problem of inaccurate welding wire straightening is solved and higher straightening accuracy is achieved.

CN223338249UActive Publication Date: 2025-09-16HENAN XUANLONG SPECIAL METAL WELDING MATERIALS CO LTD
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Patent Information

Application Number
CN202422754823.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-09-16
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

When straightening the existing welding wire processing straightening device, impurities and dust on the surface of the welding wire affect the straightening accuracy, resulting in inaccurate straightening.

Method used

A device including a straightening mechanism and a welding wire cleaning mechanism was designed. A wire brush and a sponge brush were used to clean the surface of the welding wire. Combined with a worm and worm gear transmission system, impurities and dust on the surface of the welding wire were cleaned.

Benefits of technology

It effectively cleans impurities and dust on the surface of the welding wire, improving the accuracy and precision of welding wire straightening.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a straightening device for welding wire processing, which comprises a straightening table, a straightening mechanism and a welding wire cleaning mechanism, the straightening mechanism comprises fixed straightening rollers, sliding blocks and movable straightening rollers, the uniformly distributed fixed straightening rollers are rotatably connected to the front side of the upper end of the straightening table, a sliding groove is formed in the rear side of the upper end of the straightening table, the sliding blocks are slidably connected into the sliding groove, and the movable straightening rollers which are bilaterally symmetrical are rotatably connected to the upper ends of the sliding blocks; the welding wire cleaning mechanism comprises sliding plates, a rectangular box, a rectangular frame, a steel wire brush, a sponge brush and guide columns, a sliding groove is formed in the left end of the straightening table, the guide columns which are in bilateral symmetry are fixedly connected to the interior of the sliding groove, and the sliding plates are slidably connected to the front ends and the rear ends of the two guide columns correspondingly. Impurities and dust on the surface of the welding wire can be cleaned conveniently, straightening of the welding wire is prevented from being affected, and straightening of the welding wire is more accurate.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding wire processing, in particular to a straightening device for welding wire processing. Background Art

[0002] Welding wire is a material that plays a key role in the welding process. The following is a detailed introduction to welding wire: Solid welding wire: Solid welding wire is a welding wire made of a single metal material, usually used for welding methods such as metal arc welding and tungsten inert gas welding. There are many types of solid welding wire, which can be divided into carbon steel welding wire, stainless steel welding wire, aluminum alloy welding wire, etc. according to different metal materials. Flux-cored welding wire: Flux-cored welding wire is a welding wire composed of a metal outer skin and an internal flux core. The flux core contains various alloying elements, slag forming agents, arc stabilizers, etc. required for welding. The welding performance of flux-cored welding wire is better than that of solid welding wire. It has the advantages of high welding efficiency, good weld quality, and strong adaptability. Flux-cored welding wire can be divided into basic flux-cored welding wire and acid flux-cored welding wire according to the type of flux core;

[0003] In some existing straightening devices for welding wire processing, when straightening the welding wire, the bent welding wire is fed into the feed port of the straightening device, and the welding wire passes through one or more sets of straightening rollers for straightening;

[0004] The traditional straightening device for welding wire processing has the following problems: when straightening the welding wire, there will be a small amount of debris and dust on the outer surface of the welding wire, which will affect the straightening of the welding wire and make the welding wire straightening inaccurate. For this reason, we propose a straightening device for welding wire processing. Utility Model Content

[0005] The technical problem to be solved by the present invention is to overcome the existing defects and provide a straightening device for welding wire processing. When straightening the welding wire, it is convenient to clean impurities and dust on the surface of the welding wire to avoid affecting the straightening of the welding wire, making the straightening of the welding wire more accurate, and can effectively solve the problems in the background technology.

[0006] To achieve the above-mentioned object, the present utility model provides the following technical solutions: a straightening device for welding wire processing, comprising a straightening table, a straightening mechanism and a welding wire cleaning mechanism;

[0007] Straightening mechanism: It includes fixed straightening rollers, sliders and movable straightening rollers. The front side of the upper end of the straightening platform is rotatably connected to the evenly distributed fixed straightening rollers. The rear side of the upper end of the straightening platform is provided with a slide groove, the interior of the slide groove is slidably connected to the slider, and the upper end of the slider is rotatably connected to the left and right symmetrical movable straightening rollers.

[0008] Welding wire cleaning mechanism: It includes a slide plate, a rectangular box, a rectangular frame, a wire brush, a sponge brush and a guide column. A sliding groove is provided at the left end of the straightening platform. The interior of the sliding groove is fixedly connected to left and right symmetrical guide columns. The front and rear ends of the two guide columns are respectively slidably connected with slide plates. The upper ends of the slide plates are respectively fixedly connected to rectangular boxes. The interiors of the rectangular boxes are respectively slidably connected to rectangular frames. Wire brushes are respectively provided on the left side of the inner wall of the rectangular frame, and sponge brushes are respectively provided on the right side of the inner wall of the rectangular frame. When straightening the welding wire, it is convenient to clean impurities and dust on the surface of the welding wire to avoid affecting the straightening of the welding wire and make the straightening of the welding wire more accurate.

[0009] Furthermore, the straightening mechanism also includes a screw and a dial wheel. The front end of the screw is rotatably connected to the front side wall of the slide groove, the middle part of the screw is threadedly connected to the threaded hole in the middle of the slider, and the rear end of the screw is fixedly connected to the dial wheel for easy adjustment.

[0010] Furthermore, the welding wire cleaning mechanism also includes a telescopic rod and a second spring. The inner wall of the rectangular box is fixedly connected with evenly distributed telescopic rods between the outer side surfaces of the longitudinally adjacent rectangular frames, and the outside of the telescopic rod is respectively sleeved with a second spring to facilitate rebound.

[0011] Furthermore, the welding wire cleaning mechanism also includes a rotating plate, a connecting rod and a spring. The bottom wall center of the sliding groove is rotatably connected to a rotating shaft, the upper end of the rotating shaft is fixedly connected to the rotating plate, the left and right ends of the rotating plate are respectively rotatably connected to the connecting rod through a pin shaft, the outer ends of the connecting rod are respectively rotatably connected to the lower end center of the longitudinally adjacent slide, and the inner side wall of the sliding groove and the outer end of the adjacent slide are respectively fixedly connected with a spring to facilitate sliding.

[0012] Furthermore, the welding wire cleaning mechanism also includes a knob, a worm and a worm wheel. The worm wheel fixing sleeve is arranged in the middle of the rotating shaft. The worm is rotatably connected between the left and right inner walls of the sliding groove. The worm is meshed with the worm wheel. The left end of the worm is fixedly connected with a knob for easy adjustment.

[0013] Furthermore, welding wire tubes are provided at the left and right ends of the straightening platform to facilitate transmission.

[0014] Furthermore, a mounting plate is provided at the lower end of the straightening platform, and mounting holes are respectively provided at the four corners of the lower end of the mounting plate to facilitate installation.

[0015] Compared with the prior art, the beneficial effects of the present invention are: the straightening device for welding wire processing has the following advantages:

[0016] Under the rotating column of the knob, the worm and the meshing worm wheel rotate, and the rotation of the worm wheel will drive the rotating plate on the upper end of the rotating shaft to rotate. The rotating plate will move toward each other between the two guide columns through the connecting rod slide, and then the wire brush and sponge brush inside the rectangular frame will clean the outer surface of the welding wire through the rectangular box, telescopic rod and spring. When straightening the welding wire, it is convenient to clean impurities and dust on the surface of the welding wire to avoid affecting the straightening of the welding wire and make the straightening of the welding wire more accurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the upper side cross-sectional structure of the utility model;

[0019] Figure 3 This is an enlarged structural diagram of point A of the present invention.

[0020] In the figure: 1 mounting plate, 2 straightening table, 3 straightening mechanism, 31 fixed straightening roller, 32 slider, 33 movable straightening roller, 34 lead screw, 35 dial, 4 wire threading tube, 5 wire cleaning mechanism, 501 knob, 502 worm, 503 worm gear, 504 rotating plate, 505 connecting rod, 506 slide plate, 507 spring 1, 508 rectangular box, 509 telescopic rod, 510 spring 2, 511 rectangular frame, 512 wire brush, 513 sponge brush, 514 guide column, 6 mounting holes, 7 sliding groove. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] See also Figure 1-3 This embodiment provides a technical solution: a straightening device for welding wire processing, comprising a straightening platform 2, a straightening mechanism 3, and a welding wire cleaning mechanism 5. A welding wire threading tube 4 is provided at the left and right ends of the straightening platform 2, and a mounting plate 1 is provided at the lower end of the straightening platform 2. Mounting holes 6 are respectively provided at the four corners of the lower end of the mounting plate 1.

[0023] Straightening mechanism 3: It includes fixed straightening rollers 31, sliders 32 and movable straightening rollers 33. The front end of the straightening platform 2 is rotatably connected to the evenly distributed fixed straightening rollers 31. The rear end of the straightening platform 2 is provided with a slide groove, the interior of the slide groove is slidably connected to the slider 32, and the upper end of the slider 32 is rotatably connected to the movable straightening rollers 33 symmetrical on both sides. The straightening mechanism 3 also includes a screw rod 34 and a dial wheel 35. The front end of the screw rod 34 is rotatably connected to the front side wall of the slide groove, and the middle part of the screw rod 34 is threadedly connected to the threaded hole in the middle of the slider 32. The screw rod 34 The rear end of the wheel 35 is fixedly connected to the wheel 35. When straightening the welding wire, the end of the welding wire is first passed through the welding wire tubes 4 at both ends. The end of the welding wire will be placed on the transmission mechanism so that the middle of the welding wire is located between the fixed straightening roller 31 and the movable straightening roller 33. Then, by rotating the wheel 35, the rotation of the wheel 35 will drive the screw rod 34 to rotate. The rotation of the screw rod 34 will drive the threaded slider 32 to move forward, and then drive the two movable straightening rollers 33 to move forward, so that the two movable straightening rollers 33 and the fixed straightening roller 31 squeeze and straighten the welding wire.

[0024] The welding wire cleaning mechanism 5 includes a slide plate 506, a rectangular box 508, a rectangular frame 511, a wire brush 512, a sponge brush 513 and a guide column 514. The left end of the straightening table 2 is provided with a sliding groove 7. The interior of the sliding groove 7 is fixedly connected to the left and right symmetrical guide columns 514. The front and rear ends of the two guide columns 514 are slidably connected to the slide plate 506. The upper end of the slide plate 506 is fixedly connected to the rectangular box 508. The interior of the rectangular box 508 is slidably connected to the rectangular frame 511. The left side of the inner wall of the rectangular frame 511 is provided with a wire brush 512, and the right side of the inner wall of the rectangular frame 511 is provided with a sea The cotton brush 513, the welding wire cleaning mechanism 5 also includes a telescopic rod 509 and a spring 2 510, the inner wall of the rectangular box 508 is fixedly connected to the outer side surface of the longitudinally adjacent rectangular frame 511 with uniformly distributed telescopic rods 509, and the outer side of the telescopic rod 509 is respectively sleeved with a spring 2 510, the welding wire cleaning mechanism 5 also includes a rotating plate 504, a connecting rod 505 and a spring 1 507, the bottom wall center of the sliding groove 7 is rotatably connected to the rotating shaft, the upper end of the rotating shaft is fixedly connected to the rotating plate 504, the left and right ends of the rotating plate 504 are respectively rotatably connected to the connecting rod 505 through a pin shaft, and the outer end of the connecting rod 505 is divided into a plurality of connecting rods 505 and a plurality of connecting rods 507. The worm 502 is connected to the center of the lower end of the longitudinally adjacent slide 506, and a spring 507 is fixedly connected between the inner wall of the slide groove 7 and the outer end of the adjacent slide 506. The welding wire cleaning mechanism 5 also includes a knob 501, a worm 502 and a worm wheel 503. The worm wheel 503 is fixedly sleeved on the middle part of the rotating shaft. The worm 502 is rotatably connected between the left and right inner walls of the slide groove 7. The worm 502 is meshed with the worm wheel 503. The left end of the worm 502 is fixedly connected with the knob 501. Then, when the welding wire is prevented from having debris that will affect the straightening of the welding wire and make the welding wire straightening inaccurate, the knob 50 is rotated. 1. The knob 501 rotates the worm 502, which drives the meshing worm gear 503 to rotate. The worm gear 503 rotates the rotating shaft, which drives the rotating plate 504 to rotate. The rotating plate 504 rotates the connecting rods 505 at both ends. The connecting rods 505 pull the slides 506 at both ends to move toward each other between the two guide columns 514, thereby driving the two rectangular boxes 508 to move toward each other. The wire brush 512 and the sponge brush 513 inside the rectangular frame 511 clean the outer surface of the welding wire through the telescopic rod 509 and the second spring 510.

[0025] The working principle of a straightening device for welding wire processing provided by the present invention is as follows: when straightening the welding wire, the end of the welding wire is first passed through the welding wire tubes 4 at both ends, and the end of the welding wire is placed on the transmission mechanism so that the middle of the welding wire is located between the fixed straightening roller 31 and the movable straightening roller 33, and then the dial wheel 35 is rotated, and the rotation of the dial wheel 35 drives the screw rod 34 to rotate, and the rotation of the screw rod 34 drives the threaded slider 32 to move forward, and then drives the two movable straightening rollers 33 to move forward, so that the two movable straightening rollers 33 and the fixed straightening roller 31 squeeze and straighten the welding wire, and then when the welding wire is prevented from having debris that will affect the straightening of the welding wire, the welding wire is straightened. If the straight line is not accurate, then rotate the knob 501, the knob 501 column will drive the worm 502 to rotate, the rotation of the worm 502 will drive the meshing worm gear 503 to rotate, the rotation of the worm gear 503 will drive the rotating shaft to rotate, the rotation of the rotating shaft will drive the rotating plate 504 to rotate, the rotation of the rotating plate 504 will respectively drive the connecting rods 505 at both ends to rotate, the connecting rods 505 will respectively pull the slides 506 at both ends to move toward each other between the two guide columns 514, and then drive the two rectangular boxes 508 to move toward each other, and then the wire brush 512 and the sponge brush 513 inside the rectangular frame 511 will clean the outer surface of the welding wire through the telescopic rod 509 and the spring 2 510.

[0026] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A straightening device for welding wire processing, comprising a straightening table (2), characterized in that: It also includes a straightening mechanism (3) and a welding wire cleaning mechanism (5); The straightening mechanism (3) comprises a fixed straightening roller (31), a slider (32) and a movable straightening roller (33); the front side of the upper end of the straightening platform (2) is rotatably connected to the evenly distributed fixed straightening rollers (31); the rear side of the upper end of the straightening platform (2) is provided with a slide groove, the interior of the slide groove is slidably connected to the slider (32); the upper end of the slider (32) is rotatably connected to the left and right symmetrical movable straightening rollers (33); The welding wire cleaning mechanism (5) comprises a slide plate (506), a rectangular box (508), a rectangular frame (511), a wire brush (512), a sponge brush (513) and a guide column (514). The left end of the straightening platform (2) is provided with a sliding groove (7). The interior of the sliding groove (7) is fixedly connected with left and right symmetrical guide columns (514). The front and rear ends of the two guide columns (514) are respectively slidably connected with the slide plate (506). The upper end of the slide plate (506) is respectively fixedly connected with the rectangular box (508). The interior of the rectangular box (508) is respectively slidably connected with the rectangular frame (511). The left side of the inner wall of the rectangular frame (511) is respectively provided with a wire brush (512), and the right side of the inner wall of the rectangular frame (511) is respectively provided with a sponge brush (513).

2. A welding wire processing straightening device according to claim 1, characterized in that: The straightening mechanism (3) further comprises a screw rod (34) and a thumbwheel (35), wherein the front end of the screw rod (34) is rotatably connected to the front side wall of the slide groove, the middle part of the screw rod (34) is threadedly connected to the threaded hole in the middle part of the slider (32), and the rear end of the screw rod (34) is fixedly connected to the thumbwheel (35).

3. A welding wire processing straightening device according to claim 1, characterized in that: The welding wire cleaning mechanism (5) further comprises a telescopic rod (509) and a second spring (510); the inner wall of the rectangular box (508) is fixedly connected to the outer side surfaces of the longitudinally adjacent rectangular frames (511) with uniformly distributed telescopic rods (509); and the outer sides of the telescopic rods (509) are respectively sleeved with the second spring (510).

4. A welding wire processing straightening device according to claim 3, characterized in that: The welding wire cleaning mechanism (5) also includes a rotating plate (504), a connecting rod (505) and a spring (507). The bottom wall center of the sliding groove (7) is rotatably connected to a rotating shaft, the upper end of the rotating shaft is fixedly connected to the rotating plate (504), the left and right ends of the rotating plate (504) are respectively rotatably connected to the connecting rod (505) through a pin shaft, the outer ends of the connecting rod (505) are respectively rotatably connected to the lower end center of the longitudinally adjacent slide (506), and the inner side wall of the sliding groove (7) and the outer end of the adjacent slide (506) are respectively fixedly connected with a spring (507).

5. A welding wire processing straightening device according to claim 4, characterized in that: The welding wire cleaning mechanism (5) further comprises a knob (501), a worm (502) and a worm wheel (503); the worm wheel (503) is fixedly sleeved on the middle portion of the rotating shaft; the worm (502) is rotatably connected between the left and right inner walls of the sliding groove (7); the worm (502) is meshedly connected to the worm wheel (503); and the left end of the worm (502) is fixedly connected to the knob (501).

6. A welding wire processing straightening device according to claim 1, characterized in that: Welding wire threading tubes (4) are respectively provided at the left and right ends of the straightening platform (2).

7. The welding wire straightening device according to claim 1, characterized in that: A mounting plate (1) is provided at the lower end of the straightening platform (2), and mounting holes (6) are respectively provided at the four corners of the lower end of the mounting plate (1).