Self-lubricating high-speed braiding machine
By setting an oil tank and a nozzle on the braiding machine and spraying lubricating oil to form a lubricating film, the problem of high friction caused by the intertwining of multiple steel wires is solved, the braiding efficiency and machine life are improved, and the loss is reduced.
Patent Information
- Application Number
- CN202422695002.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-05
AI Technical Summary
During the processing of existing steel wire braiding machines, due to the large friction caused by the interweaving of multiple strands of steel wire, frictional heat is increased, which affects the toughness of the steel wire and the braiding efficiency.
A self-lubricating high-speed braiding machine was designed. An oil tank and a nozzle were installed on the braiding machine. The oil tank was moved above the braiding rod using a displacement assembly. Lubricating oil was sprayed to form a lubricating film, which reduced direct contact between steel wires and reduced friction.
It improves the efficiency and quality of steel wire weaving, extends the service life of steel wire and machine, and reduces loss and maintenance costs.
Smart Images

Figure CN223338266U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel wire braiding, in particular to a high-speed braiding machine with self-lubrication. Background Art
[0002] A wire braiding machine is a high-speed machine specifically designed for braiding steel wire. These machines, either vertical or horizontal, can quickly and precisely weave steel wire into various grids, meshes, or mesh structures. They are commonly used in the manufacture of products such as wire mesh, metal mesh sheets, and filters. Wire braiding machines typically offer high production capacity, stability, and durability, making them widely used in construction, agriculture, petrochemicals, and other fields. Using these machines, manufacturers can quickly produce high-quality steel wire braided products to meet market demand.
[0003] When braiding multiple strands of steel wire together, the friction of the intertwined wires is relatively large, and the friction quickly generates a large amount of heat. Some existing steel wire braiding machines are not convenient for automatically reducing friction and cooling during the processing. As the processing progresses, the friction heat increases, affecting the overall toughness of the steel wire and hindering the braiding process. To address the above problems, we have launched a high-speed braiding machine with self-lubrication. Utility Model Content
[0004] The utility model discloses a high-speed braiding machine with self-lubrication, which is improved based on the existing structure and defects, and provides a high-speed braiding machine with self-lubrication to achieve the purpose of better practical value.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A high-speed braiding machine with self-lubrication includes a braiding machine body, a mounting frame is provided at the bottom of the braiding machine body, one side of the mounting frame is fixedly connected to a placement cabinet, a braiding rod is provided on one side of the braiding machine body, a first motor is provided inside the placement cabinet, one end of the first motor output shaft is fixedly connected to a first gear, a sleeve is fixedly connected inside the placement cabinet, a slide groove is provided at the bottom of the sleeve, a first rack is slidably connected inside the slide groove, the first gear is meshed with the first rack, a connecting rod is provided on the outside of the braiding rod, the bottom of the connecting rod is fixedly connected to the top of the first rack, a protective frame is provided on the top of the braiding machine body, a connecting plate is provided inside the protective frame, an oil tank is provided at the bottom of the connecting plate, a liquid inlet is provided on one side of the oil tank, a nozzle is provided at the bottom of the oil tank, a displacement assembly is provided on the top of the protective frame, the displacement assembly is used to drive the connecting plate to move, a fixing assembly is provided at the bottom of the connecting plate, and the fixing assembly is used to fix the oil tank.
[0007] In a preferred embodiment, the displacement assembly includes a through slot, which is opened at the top of the protective frame, and the interior of the through slot is slidably connected to the outer side of the connecting plate. Two fixed blocks are fixedly connected to the top of the protective frame, and a second gear is rotatably connected between one side of the two fixed blocks. A second motor is provided on one side of one of the fixed blocks, and one end of the output shaft of the second motor is fixedly connected to one side of the second gear. A second rack is fixedly connected to the top of the connecting plate, and the second rack is meshed with the second gear.
[0008] In a preferred embodiment, the displacement assembly further includes a slide rod, both sides of the connecting plate are fixedly connected with a slide rod, both sides of the inner wall of the through groove are provided with a limiting groove, and the outer side of the slide rod is slidably connected to the inner side of the limiting groove.
[0009] In a preferred embodiment, the fixing assembly includes a slot, which is opened at the bottom of the connecting plate, and a screw rod is rotatably connected inside the slot. A micro motor is fixedly installed on one side of the connecting plate, and one end of the micro motor output shaft is fixedly connected to one end of the screw rod.
[0010] In a preferred solution, a clamping plate is slidably connected to the interior of the notch, the interior of the clamping plate is threadedly connected to the outer side of the screw rod, and one side of the clamping plate is in conflict with one side of the oil tank.
[0011] In a preferred solution, a transparent observation window is provided on one side of the protective frame.
[0012] In a preferred solution, a collection box is provided at the bottom of the mounting frame.
[0013] The utility model provides a self-lubricating high-speed braiding machine with the following advantages:
[0014] First, fill the oil tank with lubricating oil, then fix the oil tank to the bottom of the connecting plate through the fixing assembly, install the steel wire in the braiding machine body, and then connect one end of the steel wire to the braiding rod. When the braiding machine body weaves the steel wire, the steel wire will be wrapped around the braiding rod. The friction of the intertwined winding is large, and the friction quickly generates a lot of heat. Then, the connecting plate is driven to move by the displacement assembly, and the oil tank is moved to the top of the braiding rod. Then, the lubricating oil is sprayed downward through the nozzle so that the lubricating oil is sprayed onto the interwoven steel wires. By spraying the lubricating oil, the steel wires can be fully contacted with the lubricating oil to form a layer of lubricating film, which reduces direct contact between the steel wires and reduces friction. This can not only improve the efficiency and quality of steel wire weaving, but also extend the service life of the steel wire and machinery and equipment, and reduce losses and maintenance costs.
[0015] Secondly, by setting up the fixing components, the oil tank can be quickly installed and removed, which makes it convenient to add lubricating oil to the oil tank and saves time.
[0016] Third, by placing the collection box under the weaving rod, the flowing lubricating oil can be collected and reused, avoiding waste of resources, reducing costs, and preventing it from dripping onto the ground and causing mess in the workplace. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The utility model is a three-dimensional schematic diagram of a high-speed braiding machine with self-lubrication.
[0018] Figure 2 This is a schematic front and sectional view of a high-speed braiding machine with self-lubrication proposed by the utility model.
[0019] Figure 3 This is a first exploded schematic diagram of a high-speed braiding machine with self-lubrication proposed by the utility model.
[0020] Figure 4 This is a second exploded schematic diagram of a high-speed braiding machine with self-lubrication proposed by the utility model.
[0021] Figure 5 This is a third exploded schematic diagram of a high-speed braiding machine with self-lubrication proposed by the present invention.
[0022] Figure 6 This is a schematic diagram of the protective frame mechanism of a high-speed braiding machine with self-lubrication proposed by the utility model.
[0023] Figure 7 The utility model proposes a self-lubricating high-speed braiding machine Figure 2 Enlarged schematic diagram of point A in the middle.
[0024] In the accompanying drawings: 1. Braiding machine body; 2. Mounting frame; 3. Placement cabinet; 4. Protective frame; 5. First motor; 6. Second motor; 7. Collecting box; 8. Braiding rod; 9. First rack; 10. Connecting rod; 11. First gear; 12. Micro motor; 13. Second gear; 14. Sleeve; 15. Slide; 16. Fixed block; 17. Through slot; 18. Second rack; 19. Transparent observation window; 20. Connecting plate; 21. Slide rod; 22. Clamping plate; 23. Oil tank; 24. Liquid inlet; 25. Nozzle; 26. Screw; 27. Notch. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all of the embodiments. The components of the embodiments of the present application generally described and marked in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work fall within the scope of protection of the present application.
[0026] The utility model discloses a high-speed braiding machine with self-lubrication, which is mainly used in the scenario of steel wire braiding machine.
[0027] Reference Figures 1 to 7 A high-speed braiding machine with self-lubrication comprises: a braiding machine body 1, a mounting frame 2 is provided at the bottom of the braiding machine body 1, a storage cabinet 3 is fixedly connected to one side of the mounting frame 2, a braiding rod 8 is provided on one side of the braiding machine body 1, a first motor 5 is provided inside the storage cabinet 3, one end of the output shaft of the first motor 5 is fixedly connected to a first gear 11, a sleeve 14 is fixedly connected to the inside of the storage cabinet 3, a slide groove 15 is provided at the bottom of the sleeve 14, a first rack 9 is slidably connected to the inside of the slide groove 15, and the first gear 11 is meshed with the first rack 9 A connecting rod 10 is provided on the outside of the weaving rod 8, and the bottom of the connecting rod 10 is fixedly connected to the top of the first rack 9. A protective frame 4 is provided on the top of the weaving machine body 1, and a connecting plate 20 is provided inside the protective frame 4. An oil tank 23 is provided at the bottom of the connecting plate 20, and a liquid inlet 24 is provided on one side of the oil tank 23. A nozzle 25 is provided at the bottom of the oil tank 23, and a displacement component is provided on the top of the protective frame 4. The displacement component is used to drive the connecting plate 20 to move, and a fixing component is provided at the bottom of the connecting plate 20, and the fixing component is used to fix the oil tank 23.
[0028] In the above technical solution, considering that there is a problem in which the friction of the intertwined winding of multiple strands of steel wire is large and the friction quickly generates a large amount of heat in the process of weaving multiple strands of steel wire together, in order to solve such problems, the specific operations are as follows: fill the oil tank 23 with lubricating oil, and then fix the oil tank 23 to the bottom of the connecting plate 20 through the fixing assembly, install the steel wire in the braiding machine body 1, and then connect one end of the steel wire to the braiding rod 8. When the braiding machine body 1 braids the steel wire, the steel wire will be wound around the braiding rod 8, and the friction of the intertwined winding is large, and the friction quickly generates a large amount of heat, and then the displacement assembly is used to bring the steel wire to the braiding rod 8. The movable connecting plate 20 moves, and the oil tank 23 is moved to the top of the weaving rod 8, and then the lubricating oil is sprayed downward through the nozzle 25 so that the lubricating oil is sprayed onto the interwoven steel wires. By spraying the lubricating oil, the steel wires can be fully contacted with the lubricating oil to form a lubricating film, which reduces direct contact between the steel wires and reduces friction. This can not only improve the efficiency and quality of steel wire weaving, but also extend the service life of the steel wire and machinery and equipment, reduce losses and maintenance costs, and the oil tank 23 can be quickly installed and removed by setting a fixed component, which makes it convenient to add lubricating oil to the oil tank 23 and saves time.
[0029] Reference Figure 5 and Figure 6 In a preferred embodiment, the displacement assembly includes a through slot 17, which is opened at the top of the protective frame 4, and the inside of the through slot 17 is slidably connected to the outside of the connecting plate 20. Two fixed blocks 16 are fixedly connected to the top of the protective frame 4, and a second gear 13 is rotatably connected between one side of the two fixed blocks 16. A second motor 6 is provided on one side of one of the fixed blocks 16, and one end of the output shaft of the second motor 6 is fixedly connected to one side of the second gear 13. A second rack 18 is fixedly connected to the top of the connecting plate 20, and the second rack 18 is meshed with the second gear 13. The displacement assembly also includes a slide rod 21, and both sides of the connecting plate 20 are fixedly connected to the slide rod 21. Limiting grooves are opened on both sides of the inner wall of the through slot 17, and the outer side of the slide rod 21 is slidably connected to the inner side of the limiting groove;
[0030] In the above technical solution, taking into account the problem that when multiple strands of steel wire are woven together, the friction force of the intertwined entanglement is large, in order to solve such problems, the specific operations are as follows: by starting the second motor 6 to drive the second gear 13 to rotate, and then utilizing the meshing relationship between the second gear 13 and the second rack 18, the second rack 18 and the connecting plate 20 are driven to move, and at the same time the slide rod 21 will slide inside the limit groove, and then the oil tank 23 will be moved to the top of the weaving rod 8, and then the lubricating oil will be sprayed onto the intertwined steel wires by opening the nozzle 25, and the lubricating oil will be sprayed back and forth to make the steel wires fully contact with the lubricating oil, forming a lubricating film to reduce friction.
[0031] Reference Figure 2 and Figure 7In a preferred embodiment, the fixing assembly includes a notch 27, which is provided at the bottom of the connecting plate 20. A screw rod 26 is rotatably connected to the interior of the notch 27. A micro motor 12 is fixedly mounted on one side of the connecting plate 20. One end of the output shaft of the micro motor 12 is fixedly connected to one end of the screw rod 26. A clamping plate 22 is slidably connected to the interior of the notch 27. The interior of the clamping plate 22 is threadedly connected to the outer side of the screw rod 26. One side of the clamping plate 22 contacts one side of the oil tank 23.
[0032] In the above technical solution, the problem that the oil tank 23 needs to be regularly added with lubricating oil is taken into consideration. In order to solve such problems, the specific operations are as follows: by starting the micro motor 12 to drive the screw rod 26 to rotate, the two clamping plates 22 move in the opposite direction and separate from the oil tank 23, and then the oil tank 23 is taken out to add lubricating oil. After filling, the oil tank 23 is placed on the bottom of the connecting plate 20, and the micro motor 12 is controlled to rotate in the opposite direction again to drive the two clamping plates 22 to approach each other, and re-clamp the oil tank 23 from both sides, and then the oil tank 23 is installed on the bottom of the connecting plate 20. The operation is simple and the addition of lubricating oil can be completed in the shortest time.
[0033] Reference Figure 1 and Figure 3 In a preferred embodiment, a transparent observation window 19 is provided on one side of the protective frame 4, and a collecting box 7 is provided at the bottom of the mounting frame 2; the transparent observation window 19 allows the staff to observe the flow of the lubricating oil in real time, and at the same time observe the operation of the braiding machine body 1, and the collecting box 7 can collect the dripping lubricating oil to prevent the lubricating oil from dripping onto the ground.
[0034] Working principle: When in use, first fill the oil tank 23 with lubricating oil, then place the oil tank 23 at the bottom of the connecting plate 20, control the micro motor 12 to rotate, drive the two clamping plates 22 to approach each other, clamp it from both sides of the oil tank 23, install the oil tank 23 at the bottom of the connecting plate 20, place the collection box 7 just below the braiding rod 8, and then install the steel wire in the braiding machine body 1, one end of the steel wire is connected to the braiding rod 8, when the braiding machine body 1 braids the steel wire, the steel wire will be wound around the braiding rod 8, the friction of the intertwined winding is large, and the friction quickly generates a large amount of The heat is generated by starting the second motor 6 to drive the second gear 13 to rotate, and then the second gear 13 is engaged with the second rack 18 to drive the second rack 18 and the connecting plate 20 to move. At the same time, the slide bar 21 slides inside the limit groove, and then the oil tank 23 is moved to the top of the weaving rod 8, and then the lubricating oil is sprayed onto the interwoven steel wires by opening the nozzle 25, and the lubricating oil is sprayed back and forth to make the steel wires fully contact with the lubricating oil to form a lubricating film. The contents not described in detail in this specification belong to the existing technology well known to professional and technical personnel in this field.
[0035] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. The replacements described may be partial structures, devices, or method steps, or they may be complete technical solutions. Any equivalent replacements or modifications based on the technical solution and the concept of the present invention shall be covered by the scope of protection of the present invention.
Claims
1. A high-speed braiding machine with self-lubrication, comprising a braiding machine body (1), characterized in that: The bottom of the braiding machine body (1) is provided with a mounting frame (2), one side of the mounting frame (2) is fixedly connected to a storage cabinet (3), one side of the braiding machine body (1) is provided with a braiding rod (8), a first motor (5) is provided inside the storage cabinet (3), one end of the output shaft of the first motor (5) is fixedly connected to a first gear (11), a sleeve (14) is fixedly connected inside the storage cabinet (3), a sliding groove (15) is provided at the bottom of the sleeve (14), a first rack (9) is slidably connected inside the sliding groove (15), the first gear (11) is meshed with the first rack (9), and a first gear (11) is provided on the outside of the braiding rod (8). A connecting rod (10) is provided, the bottom of the connecting rod (10) is fixedly connected to the top of the first rack (9), a protective frame (4) is provided on the top of the braiding machine body (1), a connecting plate (20) is provided inside the protective frame (4), an oil tank (23) is provided at the bottom of the connecting plate (20), a liquid inlet (24) is provided on one side of the oil tank (23), a nozzle (25) is provided at the bottom of the oil tank (23), a displacement component is provided on the top of the protective frame (4), the displacement component is used to drive the connecting plate (20) to move, and a fixing component is provided at the bottom of the connecting plate (20), and the fixing component is used to fix the oil tank (23).
2. A high-speed braiding machine with self-lubrication according to claim 1, characterized in that: The displacement assembly includes a through slot (17), the through slot (17) is opened at the top of the protective frame (4), the interior of the through slot (17) is slidably connected to the outer side of the connecting plate (20), the top of the protective frame (4) is fixedly connected to two fixed blocks (16), one side of the two fixed blocks (16) is rotatably connected to a second gear (13), one side of one of the fixed blocks (16) is provided with a second motor (6), one end of the output shaft of the second motor (6) is fixedly connected to one side of the second gear (13), the top of the connecting plate (20) is fixedly connected to a second rack (18), and the second rack (18) is meshed with the second gear (13).
3. A self-lubricating high-speed braiding machine according to claim 2, characterized in that: The displacement assembly further comprises a slide rod (21), both sides of the connecting plate (20) are fixedly connected with the slide rod (21), both sides of the inner wall of the through slot (17) are provided with a limiting groove, and the outer side of the slide rod (21) is slidably connected to the inner side of the limiting groove.
4. The self-lubricating high-speed braiding machine according to claim 1, characterized in that: The fixing assembly includes a notch (27), the notch (27) is opened at the bottom of the connecting plate (20), a screw rod (26) is rotatably connected inside the notch (27), a micro motor (12) is fixedly installed on one side of the connecting plate (20), and one end of the output shaft of the micro motor (12) is fixedly connected to one end of the screw rod (26).
5. The self-lubricating high-speed braiding machine according to claim 4, characterized in that: The inside of the notch (27) is slidably connected to a clamping plate (22), the inside of the clamping plate (22) is threadedly connected to the outside of the screw rod (26), and one side of the clamping plate (22) is in conflict with one side of the oil tank (23).
6. The self-lubricating high-speed braiding machine according to claim 1, characterized in that: A transparent observation window (19) is provided on one side of the protective frame (4).
7. The self-lubricating high-speed braiding machine according to claim 1, characterized in that: A collection box (7) is provided at the bottom of the mounting frame (2).