Coil nail forming device
Through the combination of a robotic arm and an electromagnet, the coiled nails are automatically removed and flattened, solving the safety hazards and manpower waste problems of manual removal in existing coiled nail forming devices, and achieving the automation and flattening effect of coiled nail forming.
Patent Information
- Application Number
- CN202422776919.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-14
AI Technical Summary
The existing coil nail forming device needs to be removed manually after the coil nail is formed, which poses a safety hazard and wastes manpower.
A combination of a robotic arm and an electromagnet is used to automatically remove the wound nail coils. The robotic arm applies pressure to the top of the nail coils to level them, and the transmission mechanism and cutter are combined to achieve automated forming.
The coil nails can be automatically removed, which reduces manpower consumption, eliminates potential safety hazards, and ensures that the top of the coil nails is flat after forming.
Smart Images
Figure CN223338271U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coil nail forming, in particular to a coil nail forming device. Background Art
[0002] The coil nail is composed of a group of single nails of the same shape and arranged at equal distances, and connectors. The connectors can be copper-plated iron wires. The connectors are connected to each nail at an angle β to the center line of each nail rod. The nails are connected together and then rolled into a roll. It is suitable for soft and hard wood, bamboo parts, ordinary plastics, earth wall casting, furniture repair, packaging wooden boxes, etc. It is widely used in construction, decoration, renovation, and other industries.
[0003] In the existing coil nail forming device, when forming the coil nail, the connected coil nails are usually rolled into a roll by a winding roller to form the coil nails, and then the rolled coil nails need to be removed manually. There are certain safety hazards in this process and it is relatively wasteful of manpower. Utility Model Content
[0004] In order to make up for the above shortcomings, the present invention provides a coil nail forming device, which aims to improve the problem that the existing coil nail forming device requires manual removal of the rolled coil nails, which will pose certain safety hazards and waste manpower in the process.
[0005] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a coil nail forming device, comprising a workbench, the top of the workbench is fixedly connected to a mounting plate, one side of the mounting plate is fixedly connected to a transmission mechanism, one side of the mounting plate is fixedly connected to a first motor, the output end of the first motor passes through one side of the mounting plate and is fixedly connected to a winding roller, one side of the mounting plate is fixedly connected to a second motor, the output end of the second motor passes through one side of the mounting plate and is fixedly connected to a mounting column, one side of the mounting column is fixedly connected to a baffle, the baffle is located below the winding roller, a groove is provided on the top of the workbench, the groove on the top of the workbench matches the baffle, the top of the mounting plate is fixedly connected to a mounting seat, the top of the mounting seat is provided with a robotic arm, and one end of the robotic arm is provided with an electromagnet.
[0006] Preferably, the transmission mechanism includes a third motor, one side of the third motor is fixedly connected to one side of the mounting plate, and the output end of the third motor passes through one side of the mounting plate and is fixedly connected to the first gear.
[0007] Preferably, one side of the first gear is meshedly connected to the second gear, the interior of the second gear is fixedly connected to the first mounting shaft, one end of the first mounting shaft is rotatably connected to one side of the mounting plate through a bearing, and the other end of the first mounting shaft is fixedly connected to a conveying roller.
[0008] Preferably, the other side of the first gear is meshedly connected to a third gear, the interior of the third gear is fixedly connected to a second mounting shaft, one end of the second mounting shaft is rotatably connected to one side of the mounting plate through a bearing, and the other end of the second mounting shaft is fixedly connected to a sprocket.
[0009] Preferably, one side of the mounting plate is fixedly connected to a support plate, the top of the support plate is fixedly connected to a hydraulic cylinder, and the output end of the hydraulic cylinder passes through the top of the support plate and is fixedly connected to a cutter.
[0010] Preferably, the top of the workbench is fixedly connected to a limit plate, and the limit plate is located below the support plate.
[0011] Preferably, a self-locking slide rail is provided on one side of the mounting plate, a slider is provided inside the self-locking slide rail, a sensor is provided on one side of the slider, and the self-locking slide rail is located above the winding roller.
[0012] Preferably, a feeding plate is fixedly connected to a side of the workbench away from the mounting plate, and supporting legs are evenly fixedly connected to the bottom of the workbench.
[0013] The utility model has the following beneficial effects:
[0014] 1. In the utility model, the electromagnet is fitted with the wound coiled nail by the operation of the robotic arm, and then the electromagnet is powered on to adsorb it. Then, the mechanical arm is operated to move the wound coiled nail to the top of the workbench, and then the electromagnet is powered off and demagnetized, and the wound coiled nail can be placed. The wound coiled nail can be automatically removed from the winding roller, thereby saving manpower and eliminating certain safety hazards.
[0015] 2. In the present invention, after the wound coiled nail is placed, the operation of the robotic arm causes the electromagnet to apply a certain pressure to the top of the wound coiled nail, so that the top of the wound coiled nail can be leveled, thereby solving the problem of uneven top of the wound coiled nail caused by the nail head touching the winding roller when the winding roller is wound.
[0016] 3. In the present invention, by adjusting the position of the slider inside the self-locking slide rail, the sensor can be located at different positions, so that the diameter of the coiled nail forming can be adjusted according to different needs, thereby increasing the practicality of the coiled nail forming device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of a coil nail forming device proposed by the present invention;
[0018] Figure 2 This is a schematic diagram of the first motor of a coiled nail forming device proposed in the present invention;
[0019] Figure 3 This is a schematic diagram of the transmission mechanism of a coiled nail forming device proposed in the present invention;
[0020] Figure 4 This is a schematic diagram of a cutter for a coil nail forming device proposed in the present invention;
[0021] Figure 5 for Figure 1 A in the enlarged view.
[0022] Legend:
[0023] 1. Workbench; 2. Mounting plate; 3. Support leg; 4. Conveyor roller; 5. Sprocket; 6. Transmission mechanism; 601. Third motor; 602. First gear; 603. First mounting shaft; 604. Second gear; 605. Second mounting shaft; 606. Third gear; 7. Limit plate; 8. Support plate; 9. Hydraulic cylinder; 10. Robot arm; 11. Mounting seat; 12. Electromagnet; 13. Winding roller; 14. Feed plate; 15. Baffle; 16. Mounting column; 17. First motor; 18. Second motor; 19. Cutter; 20. Self-locking slide rail; 21. Slider; 22. Sensor. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings of the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] Reference Figure 1 、 Figure 2 , the utility model provides an embodiment: a coil nail forming device, including a workbench 1, the top of the workbench 1 is fixedly connected to a mounting plate 2, one side of the mounting plate 2 is fixedly connected to a transmission mechanism 6, one side of the mounting plate 2 is fixedly connected to a first motor 17, the output end of the first motor 17 passes through one side of the mounting plate 2 and is fixedly connected to a winding roller 13, one side of the mounting plate 2 is fixedly connected to a second motor 18, the output end of the second motor 18 passes through one side of the mounting plate 2 and is fixedly connected to a mounting column 16, one side of the mounting column 16 is fixedly connected to a baffle 15, the baffle 15 is located below the winding roller 13, a groove is provided on the top of the workbench 1, the groove on the top of the workbench 1 matches the baffle 15, the top of the mounting plate 2 is fixedly connected to a mounting seat 11, a robotic arm 10 is provided on the top of the mounting seat 11, and an electromagnet 12 is provided at one end of the robotic arm 10.
[0026] Specifically, through the operation of the transmission mechanism 6, the connected coiled nail is transported toward the direction of the limit plate 7, so that it passes through the top of the limit plate 7 and reaches the bottom of the winding roller 13. Through the operation of the second motor 18, the mounting column 16 is driven to rotate, thereby driving the baffle 15 to rotate. The side of the baffle 15 close to the winding roller 13 has a certain curvature, so that the connected coiled nail can be fitted with the winding roller 13. Through the operation of the first motor 17, the connected coiled nail is rolled and formed. Through the operation of the mechanical arm 10, the electromagnet 12 is fitted with the wound coiled nail, and the electromagnet 12 is energized to operate to absorb it. Afterwards, the wound coiled nail is moved to the top of the workbench 1 by the operation of the robotic arm 10, and the wound coiled nail can be placed by de-energizing the electromagnet 12, and the wound coiled nail can be automatically removed from the winding roller 13, thereby saving manpower and eliminating certain safety hazards; after the wound coiled nail is placed, the operation of the robotic arm 10 causes the electromagnet 12 to apply a certain pressure to the wound coiled nail, so that the top of the wound coiled nail can be flattened, thereby solving the problem of unevenness of the coiled nail after forming due to the contact of the coiled nail head when the winding roller 13 is wound.
[0027] Reference Figure 3 The transmission mechanism 6 includes a third motor 601, one side of the third motor 601 is fixedly connected to one side of the mounting plate 2, and the output end of the third motor 601 passes through one side of the mounting plate 2 and is fixedly connected to the first gear 602; one side of the first gear 602 is meshed with the second gear 604, and the inside of the second gear 604 is fixedly connected to the first mounting shaft 603, one end of the first mounting shaft 603 is rotatably connected to one side of the mounting plate 2 through a bearing, and the other end of the first mounting shaft 603 is fixedly connected to the conveying roller 4; the other side of the first gear 602 is meshed with the third gear 606, and the inside of the third gear 606 is fixedly connected to the second mounting shaft 605, one end of the second mounting shaft 605 is rotatably connected to one side of the mounting plate 2 through a bearing, and the other end of the second mounting shaft 605 is fixedly connected to the sprocket 5.
[0028] Specifically, the sprocket 5 is matched with the connected coil nails, and the operation of the third motor 601 drives the first gear 602 to rotate, thereby synchronously driving the second gear 604 and the third gear 606 to rotate, thereby synchronously driving the conveying roller 4 and the sprocket 5 to rotate, so that the connected coil nails are conveyed from the previous process to the sprocket 5 through the conveying roller 4, and the gap between the outer wall of the sprocket 5 and the connected coil nails is engaged, so that the connected coil nails can be conveyed.
[0029] Reference Figure 1-Figure 5, one side of the mounting plate 2 is fixedly connected to a support plate 8, the top of the support plate 8 is fixedly connected to a hydraulic cylinder 9, the output end of the hydraulic cylinder 9 passes through the top of the support plate 8 and is fixedly connected to a cutter 19; the top of the workbench 1 is fixedly connected to a limit plate 7, and the limit plate 7 is located below the support plate 8; a self-locking slide rail 20 is provided on one side of the mounting plate 2, and a slider 21 is provided inside the self-locking slide rail 20, and a sensor 22 is provided on one side of the slider 21, and the self-locking slide rail 20 is located above the winding roller 13; the side of the workbench 1 away from the mounting plate 2 is fixedly connected to a feed plate 14, and the bottom of the workbench 1 is evenly fixedly connected to support legs 3.
[0030] Specifically, the sensor 22 is electrically connected to the third motor 601, the hydraulic cylinder 9, the first motor 17, and the second motor 18 through the controller. Through the operation of the sensor 22, after the coil nail is wound to a certain required diameter, the hydraulic cylinder 9 is operated to drive the cutter 19 to cut off the connected coil nail from the connecting piece, so that the first motor 17 completes the winding. By adjusting the position of the slider 21 inside the self-locking slide rail 20, the sensor 22 can be located at different positions, so that the diameter of the coil nail can be adjusted according to needs, thereby increasing the practicality of the coil nail forming device; the formed coil nail is transported to the next process through the feed plate 14.
[0031] Working principle: When in use, the third motor 601 is operated to synchronously drive the conveying roller 4 and the sprocket 5 to rotate, so that the connected coil nails are conveyed from the previous process to the sprocket 5 through the conveying roller 4, and the gap between the outer wall of the sprocket 5 and the connected coil nails is engaged, so that the connected coil nails can be conveyed, so that they pass through the top of the limit plate 7 and reach the bottom of the winding roller 13. The second motor 18 is operated to drive the baffle 15 to rotate, so that the connected coil nails are fitted with the winding roller 13. After fitting, the second motor 18 is operated to make the baffle 15 rotate to the groove on the top of the workbench 1, and then through the first The operation of the motor 17 will roll up the connected coiled nails and form them. Through the operation of the sensor 22, after the coiled nails are rolled to a certain required diameter, the hydraulic cylinder 9 will be operated to drive the cutter 19 to cut the connected coiled nails from the connecting piece, so that the first motor 17 completes the rolling. Then the first motor 17 stops running, and the operation of the robotic arm 10 will make the electromagnet 12 fit with the rolled coiled nails. After the electromagnet 12 is energized and operated, it is adsorbed, and then the operation of the robotic arm 10 will place the rolled coiled nails on the top of the workbench 1. The rolled coiled nails can be placed by de-energizing the electromagnet 12.
[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A coil nail forming device, comprising a workbench (1), characterized in that: The top of the workbench (1) is fixedly connected to a mounting plate (2), one side of the mounting plate (2) is fixedly connected to a transmission mechanism (6), one side of the mounting plate (2) is fixedly connected to a first motor (17), the output end of the first motor (17) passes through one side of the mounting plate (2) and is fixedly connected to a winding roller (13), one side of the mounting plate (2) is fixedly connected to a second motor (18), the output end of the second motor (18) passes through one side of the mounting plate (2) and is fixedly connected to a mounting column (16), one side of the mounting column (16) is fixedly connected to a baffle (15), the baffle (15) is located below the winding roller (13), the top of the workbench (1) is provided with a groove, the groove on the top of the workbench (1) matches the baffle (15), the top of the mounting plate (2) is fixedly connected to a mounting seat (11), the top of the mounting seat (11) is provided with a mechanical arm (10), and one end of the mechanical arm (10) is provided with an electromagnet (12).
2. The coil nail forming device according to claim 1, characterized in that: The transmission mechanism (6) comprises a third motor (601), one side of the third motor (601) is fixedly connected to one side of the mounting plate (2), and an output end of the third motor (601) passes through one side of the mounting plate (2) and is fixedly connected to a first gear (602).
3. The coil nail forming device according to claim 2, characterized in that: One side of the first gear (602) is meshedly connected to the second gear (604), the interior of the second gear (604) is fixedly connected to the first mounting shaft (603), one end of the first mounting shaft (603) is rotatably connected to one side of the mounting plate (2) via a bearing, and the other end of the first mounting shaft (603) is fixedly connected to the conveying roller (4).
4. The coil nail forming device according to claim 2, characterized in that: The other side of the first gear (602) is meshedly connected to a third gear (606), the interior of the third gear (606) is fixedly connected to a second mounting shaft (605), one end of the second mounting shaft (605) is rotatably connected to one side of the mounting plate (2) via a bearing, and the other end of the second mounting shaft (605) is fixedly connected to a sprocket (5).
5. The coil nail forming device according to claim 1, characterized in that: A support plate (8) is fixedly connected to one side of the mounting plate (2), a hydraulic cylinder (9) is fixedly connected to the top of the support plate (8), and an output end of the hydraulic cylinder (9) passes through the top of the support plate (8) and is fixedly connected to a cutter (19).
6. The coil nail forming device according to claim 1, characterized in that: The top of the workbench (1) is fixedly connected to a limit plate (7), and the limit plate (7) is located below the support plate (8).
7. The coil nail forming device according to claim 1, characterized in that: A self-locking slide rail (20) is provided on one side of the mounting plate (2), a slider (21) is provided inside the self-locking slide rail (20), a sensor (22) is provided on one side of the slider (21), and the self-locking slide rail (20) is located above the winding roller (13).
8. The coil nail forming device according to claim 1, characterized in that: A material conveying plate (14) is fixedly connected to the side of the workbench (1) away from the mounting plate (2), and supporting legs (3) are evenly fixedly connected to the bottom of the workbench (1).