Whole board soldering equipment for fan circuit board
The fan circuit board soldering equipment with a dual solder head structure and three-axis mobility design solves the problem of low efficiency of single-point soldering in traditional equipment, and realizes efficient and flexible circuit board soldering processing.
Patent Information
- Application Number
- CN202422758252.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-13
AI Technical Summary
Traditional cooling fan soldering equipment can only complete the soldering work of a single area point in a single process, resulting in low processing efficiency and reducing the overall soldering speed of the circuit board.
A fan circuit board soldering device is designed. It adopts a dual soldering head structure and adjusts the distance between the soldering heads through forward and reverse thread transmission. Combined with the mobility in the X, Y, and Z axes, it realizes dual-area point soldering work.
Improved soldering efficiency, processing efficiency increased by two times, saving half the processing time, the soldering point distance is adjustable, reducing usage limitations and soldering dead angles, and improving soldering flexibility and coverage effect.
Smart Images

Figure CN223338560U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat dissipation fan production equipment, in particular to a whole-board soldering device for a fan circuit board. Background Art
[0002] The cooling fan circuit board is one of the core components of the cooling fan, responsible for controlling the fan's operation and various functions. The circuit board is usually made of flame-retardant materials and has a surface treatment to protect the circuits.
[0003] The main functions of the cooling fan circuit board include: power supply control: the circuit board provides the power required by the motor and controls the fan speed by adjusting the power supply voltage; PWM control: the circuit board has a built-in PWM controller that controls the fan speed by adjusting the duty cycle of the pulse width modulation signal, thereby adjusting the cooling effect and noise as needed;
[0004] The circuit boards of cooling fans need to be soldered during production and processing, and this process requires the use of soldering equipment. However, traditional soldering equipment for cooling fans can only complete the soldering work of a single area point in a single soldering process during the soldering operation, resulting in low processing efficiency and reducing the overall soldering speed of the circuit board. Utility Model Content
[0005] The purpose of the utility model is to provide a fan circuit board whole board soldering equipment to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fan circuit board whole-board soldering device, comprising a base plate, a rear vertical plate fixedly mounted on one side of the upper surface of the base plate, an upper vertical plate fixedly mounted on the top outer wall of the rear vertical plate, a first-level slide seat provided on the front exterior of the upper vertical plate, an upper mounting plate fixedly mounted on the outer surface of the first-level slide seat, a first-level cylinder fixedly mounted on the outside of the upper mounting plate by bolts, an output end of the first-level cylinder is telescopically connected to a pneumatic rod, and a lower mounting plate is fixedly mounted on the bottom end of the pneumatic rod, The outer surface of the lower mounting plate is rotatably mounted with secondary screws on both sides through bearing seats. The secondary screw is a forward and reverse threaded screw. One end of the secondary screw is fixedly connected to the output shaft of the secondary motor. The forward and reverse threads of the secondary screw are threadedly connected to a threaded seat. The bottom end of the threaded seat is fixedly mounted with a mounting column. The bottom end of the mounting column is fixedly mounted with a solder head. A rotating seat is fixedly mounted on the outer wall of the front face of the mounting column. A rotating plate is rotatably connected to the rotating seat through a damping rotating shaft, and a tin inlet head is fixedly mounted on the lower surface of the bottom end of the rotating plate.
[0007] Preferably, primary guide rails are fixedly installed on both sides of the outer surface of the upper vertical plate, and a primary screw is rotatably installed between the two primary guide rails and located on the outer surface of the upper vertical plate through a bearing seat, and one end of the primary screw is fixedly connected to the output shaft of the primary motor.
[0008] Preferably, the primary slide is sleeved on the outside of the primary screw, and the primary slide is threadedly connected to the primary screw, and both sides of the primary slide are slidably connected to the primary guide rail.
[0009] Preferably, secondary guide rails are fixedly mounted on both sides of the upper surface of the base plate, and the secondary guide rails and the primary guide rails are arranged perpendicular to each other.
[0010] Preferably, a secondary slide is slidably connected between the two secondary guide rails, and a whole-board limit box is fixedly installed on the upper surface of the secondary slide.
[0011] Preferably, a secondary cylinder is fixedly mounted on the outer wall of the bottom end of the rear vertical plate by bolts, and the output end of the secondary cylinder is telescopically connected to a pneumatic rod, and the top end of the pneumatic rod is fixedly connected to the secondary slide.
[0012] Preferably, the upper mounting plate adopts an "L"-shaped structural design, and the lower mounting plate adopts an inverted "L"-shaped structural design.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] The utility model adopts the structural design of double soldering heads. In actual use, in a single soldering operation, the soldering work of two areas can be completed, thereby effectively improving the soldering efficiency of the circuit board and increasing the overall soldering speed. Compared with traditional soldering equipment, the utility model can effectively increase the processing efficiency by two times, save half the processing time, and has the characteristics of fast soldering processing.
[0015] At the same time, the double soldering heads of the utility model can dynamically adjust the distance between them through the transmission mode of positive and negative threads. In actual use, by adjusting the distance between the two soldering heads, it can be applied to the soldering treatment of soldering areas at different distances of the circuit board, which greatly improves the use effect of the utility model and reduces the limitations of use. It has the characteristics of dynamically controllable and adjustable distance between soldering points, and is more practical.
[0016] Moreover, the soldering process has three-axis mobility in the X, Y, and Z axes, and the three axes are independent of each other, which can effectively reduce the regional dead angles in the soldering process, improve the soldering coverage effect, make the coverage area of the soldering processing wider, effectively avoid the processing dead angles, and improve the soldering flexibility of the utility model. It has good practicality and is suitable for promotion and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1This is a schematic diagram of the front three-dimensional structure of the soldering equipment according to an embodiment of the present utility model;
[0018] Figure 2 This is a schematic diagram of the back three-dimensional structure of the soldering equipment according to an embodiment of the present invention;
[0019] Figure 3 This is a schematic diagram of a primary slide structure assembly according to an embodiment of the present utility model;
[0020] Figure 4 For the embodiment of the utility model Figure 3 Schematic diagram of the enlarged structure of area A.
[0021] In the figure: 1. Base plate; 2. Rear vertical plate; 3. Upper vertical plate; 4. Primary guide rail; 5. Primary screw; 6. Primary motor; 7. Primary slide; 8. Upper mounting plate; 9. Primary cylinder; 10. Pneumatic rod; 11. Lower mounting plate; 12. Secondary screw; 13. Secondary motor; 14. Threaded seat; 15. Mounting column; 16. Solder head; 17. Rotating seat; 18. Rotating plate; 19. Soldering head; 20. Secondary guide rail; 21. Secondary slide; 22. Whole plate limit box; 23. Secondary cylinder. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0024] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0025] See also Figure 1-4 The utility model provides an embodiment: a fan circuit board whole board soldering device, including a base plate 1, a rear vertical plate is fixedly installed on one side of the upper surface of the base plate 1, an upper vertical plate 3 is fixedly installed on the top outer wall of the rear vertical plate, a first-level slide 7 is provided on the front exterior of the upper vertical plate 3, an upper mounting plate 8 is fixedly installed on the outer surface of the first-level slide 7, a first-level cylinder 9 is fixedly installed on the outer side of the upper mounting plate 8 by bolts, an output end of the first-level cylinder 9 is telescopically connected to a pneumatic rod 10, and a lower mounting plate 11 is fixedly installed on the bottom end of the pneumatic rod 10;
[0026] Among them, the upper mounting plate 8 adopts an "L"-shaped structural design, and the lower mounting plate 11 adopts an inverted "L"-shaped structural design;
[0027] The outer surface of the lower mounting plate 11 is rotatably mounted with a secondary screw 12 on both sides through a bearing seat. The secondary screw 12 is a forward and reverse threaded screw. One end of the secondary screw 12 is fixedly connected to the output shaft of the secondary motor 13. The forward and reverse threads of the secondary screw 12 are both threadedly connected to a threaded seat 14. The bottom end of the threaded seat 14 is fixedly mounted with a mounting post 15. The bottom end of the mounting post 15 is fixedly mounted with a soldering head 16. The soldering head 16 can heat the soldering when working.
[0028] A rotating seat 17 is fixedly mounted on the outer wall of the front face of the mounting column 15. A rotating plate 18 is rotatably connected to the rotating seat 17 via a damping shaft. A tinning head 19 is fixedly mounted on the lower surface of the bottom end of the rotating plate 18. When the tinning head 19 is actually in use, the solder wire can be inserted into the tinning head 19, thereby tinning the solder wire through the tinning head 19, making it easier to solder the circuit board.
[0029] The direction of the head of the tin inlet head 19 can be adjusted by rotating the rotating plate 18, so that the angle of the tin wire spitting direction of the tin inlet head 19 can be effectively adjusted freely to ensure that the tin wire outlet of the tin inlet head 19 is always facing the solder head 16;
[0030] According to the above structure, when the present invention is in use, the first-stage cylinder 9 is provided to drive the pneumatic rod 10 to extend. When the pneumatic rod 10 extends, it will simultaneously drive the lower mounting plate 11 at the tail end to descend as a whole. The overall descending of the lower mounting plate 11 can drive the soldering heads 16 on both sides to descend, so that the descending soldering heads 16 can contact the circuit board of the cooling fan, completing the free movement effect of the soldering heads 16 in the Z-axis direction.
[0031] At the same time, during the descending process, the tin feeding head 19 works to spit out tin. When the soldering head 16 contacts the circuit board of the cooling fan, the spitted tin wire can be heated by the soldering head 16 to solder the circuit board of the cooling fan, thereby completing the soldering process of the circuit board of the cooling fan;
[0032] The utility model adopts the structural design of double soldering heads. In actual use, in a single soldering operation, the soldering work of two areas can be completed, thereby effectively improving the soldering efficiency of the circuit board and increasing the overall soldering speed. Compared with traditional soldering equipment, the utility model can effectively increase the processing efficiency by two times, save half the processing time, and has the characteristics of fast soldering processing.
[0033] The present invention is provided with a secondary motor 13, which can drive the secondary screw 12 to rotate. Since the secondary screw 12 is a forward and reverse threaded rod, when the secondary screw 12 rotates, the two threaded seats 14 thereon will move relative to each other, that is, move away from or approach each other. In this way, the relative movement of the two threaded seats 14 can drive the two sets of soldering heads 16 to move, thereby achieving the purpose of adjusting the distance between the two soldering heads 16.
[0034] In actual use, by adjusting the distance between the two soldering heads 16, it is possible to perform soldering processing on soldering areas at different distances of the circuit board, which greatly improves the use effect of the utility model, reduces the limitations of use, and has the characteristic of dynamically adjustable soldering point distance, which is more practical.
[0035] In this embodiment, in order to drive the primary slide 7 and the soldering head 16 thereunder to perform left and right linear displacement and meet the effect of free movement of the two soldering heads 16 in the X-axis direction, primary guide rails 4 are fixedly installed on both sides of the outer surface of the upper vertical plate 3. A primary screw 5 is rotatably installed between the two primary guide rails 4 and on the outer surface of the upper vertical plate 3 through a bearing seat. One end of the primary screw 5 is fixedly connected to the output shaft of the primary motor 6.
[0036] Among them, the first-level slide 7 is sleeved on the outside of the first-level screw 5, and the first-level slide 7 is threadedly connected to the first-level screw 5, and both sides of the first-level slide 7 are slidably connected to the first-level guide rail 4;
[0037] This structural design can be rotated by the set first-level motor 6, and the output shaft of the first-level motor 6 can drive the first-level screw 5 to rotate synchronously. When the first-level screw 5 is rotating, the first-level slide 7 threaded thereon will perform a left and right linear displacement along the first-level screw 5. The left and right movement of the first-level screw 5 can drive the solder head 16 to perform a left and right linear displacement, completing the free movement of the solder head 16 in the X-axis direction, thereby facilitating the movement and conversion of the soldering point and improving the flexibility of soldering.
[0038] In this embodiment, secondary guide rails 20 are fixedly mounted on both sides of the upper surface of the base plate 1, and the secondary guide rails 20 and the primary guide rails 4 are arranged perpendicular to each other;
[0039] Furthermore, a secondary slide 21 is slidably connected between the two secondary guide rails 20, and a whole-board limit box 22 is fixedly mounted on the upper surface of the secondary slide 21;
[0040] When the whole board limit box 22 is actually used, it can place the adapted cooling fan circuit board, so that the cooling fan circuit board can be limited and fixed by the whole board limit box 22 to prevent it from moving and improve the stability of the soldering process.
[0041] In this embodiment, in order to drive the entire plate limit box 22 to move forward and backward, a secondary cylinder 23 is fixedly installed on the outer wall of the bottom end of the rear vertical plate 2 by bolts. The output end of the secondary cylinder 23 is telescopically connected to a gas rod, and the top end of the gas rod is fixedly connected to the secondary slide 21.
[0042] This structural design, through the set secondary cylinder 23, can drive the circuit board in the entire board limit box 22 to move forward and backward through its pneumatic rod, so that the soldering point can be converted into forward and backward displacement through the forward and backward movement of the circuit board. By coordinating the movement effect of the solder head 16 in the X-axis direction, the soldering dead angle of the plane can be effectively reduced, and the soldering has better flexibility in use.
[0043] Working principle: Before use, the tin wire that needs to be soldered can be placed on the tin inlet head 9, so that the tin wire in the soldering process can be step-by-step discharged through the tin inlet head 9;
[0044] In actual use, the circuit board that needs to be soldered and is adapted to the size of the present invention is placed in the whole board limit box 22. The whole board limit box 22 can be used to limit and fix the circuit board of the cooling fan to prevent it from moving, thereby improving the stability of the soldering process.
[0045] After placement is completed, the pneumatic rod 10 is driven to extend by the first-stage cylinder 9. When the pneumatic rod 10 extends, it will simultaneously drive the lower mounting plate 11 at the tail end to descend as a whole. The overall descending of the lower mounting plate 11 can drive the soldering heads 16 on both sides to descend, so that the descending soldering heads 16 can contact the circuit board of the cooling fan, completing the free movement effect of the soldering heads 16 in the Z-axis direction.
[0046] At the same time, during the descending process, the tin feeding head 19 works to spit out tin. When the soldering head 16 contacts the circuit board of the cooling fan, the spitted tin wire can be heated by the soldering head 16 to solder the entire circuit board of the cooling fan. In this way, the entire board of the cooling fan circuit board can be placed and soldered.
[0047] The utility model adopts the structural design of double soldering heads. In actual use, in a single soldering operation, the soldering work of two areas can be completed, thereby effectively improving the soldering efficiency of the circuit board and increasing the overall soldering speed. Compared with traditional soldering equipment, the utility model can effectively increase the processing efficiency by two times, save half the processing time, and has the characteristics of fast soldering processing.
[0048] The present invention is provided with a secondary motor 13, which can drive the secondary screw 12 to rotate. Since the secondary screw 12 is a forward and reverse threaded rod, when the secondary screw 12 rotates, the two threaded seats 14 thereon will move relative to each other, that is, move away from or approach each other. In this way, the relative movement of the two threaded seats 14 can drive the two sets of soldering heads 16 to move, thereby achieving the purpose of adjusting the distance between the two soldering heads 16.
[0049] In actual use, by adjusting the distance between the two soldering heads 16, it is possible to perform soldering treatment on soldering areas at different distances of the circuit board, which greatly improves the use effect of the utility model, reduces the limitations of use, and has the characteristic of dynamically adjustable soldering point distance, which is more practical.
[0050] Moreover, the utility model is provided with a first-stage motor 6 that can rotate, and the output shaft of the first-stage motor 6 can drive the first-stage screw 5 to rotate synchronously. When the first-stage screw 5 is rotating, the first-stage slide 7 threadedly connected thereto can perform a left-right linear displacement along the first-stage screw 5, thereby driving the soldering head 16 to perform a left-right linear displacement through the left-right movement of the first-stage screw 5, completing the free movement of the soldering head 16 in the X-axis direction, thereby facilitating the movement and conversion of the soldering point, and improving the flexibility of soldering;
[0051] The secondary cylinder 23 can drive the circuit board in the entire board limit box 22 to move forward and backward through its pneumatic rod, so that the soldering point can be converted into a forward and backward displacement through the forward and backward movement of the circuit board. By coordinating the movement effect of the soldering head 16 in the X-axis direction, the soldering dead angle of the plane can be effectively reduced, and the soldering has better flexibility in use.
[0052] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
Claims
1. A fan circuit board whole board soldering device, comprising a base plate (1), characterized in that: A rear vertical plate is fixedly mounted on one side of the upper surface of the bottom plate (1), an upper vertical plate (3) is fixedly mounted on the top outer wall of the rear vertical plate, a first-stage slide (7) is provided on the front outer side of the upper vertical plate (3), an upper mounting plate (8) is fixedly mounted on the outer surface of the first-stage slide (7), a first-stage cylinder (9) is fixedly mounted on the outer side of the upper mounting plate (8) by bolts, an output end of the first-stage cylinder (9) is telescopically connected to a pneumatic rod (10), a lower mounting plate (11) is fixedly mounted on the bottom end of the pneumatic rod (10), and secondary screws (12) are rotatably mounted on both sides of the outer surface of the lower mounting plate (11) through bearing seats, The secondary screw (12) is a forward and reverse threaded screw, one end of the secondary screw (12) is fixedly connected to the output shaft of the secondary motor (13), the forward and reverse threads of the secondary screw (12) are both threadedly connected to a threaded seat (14), the bottom end of the threaded seat (14) is fixedly installed with a mounting post (15), the bottom end of the mounting post (15) is fixedly installed with a solder head (16), a rotating seat (17) is fixedly installed on the front outer wall of the mounting post (15), a rotating plate (18) is rotatably connected to the rotating seat (17) through a damping shaft, and a tin feed head (19) is fixedly installed on the lower surface of the bottom end of the rotating plate (18).
2. The fan circuit board whole board soldering equipment according to claim 1, characterized in that: A primary guide rail (4) is fixedly mounted on both sides of the outer surface of the upper vertical plate (3); a primary screw rod (5) is rotatably mounted between the two primary guide rails (4) and located on the outer surface of the upper vertical plate (3) via a bearing seat; one end of the primary screw rod (5) is fixedly connected to the output shaft of the primary motor (6).
3. The fan circuit board whole board soldering equipment according to claim 1, characterized in that: The first-level slide (7) is sleeved on the outside of the first-level screw (5), and the first-level slide (7) is threadedly connected to the first-level screw (5), and both sides of the first-level slide (7) are slidably connected to the first-level guide rail (4).
4. The fan circuit board whole board soldering equipment according to claim 1, characterized in that: Secondary guide rails (20) are fixedly mounted on both sides of the upper surface of the bottom plate (1), and the secondary guide rails (20) and the primary guide rails (4) are arranged perpendicular to each other.
5. The fan circuit board whole board soldering equipment according to claim 4, characterized in that: A secondary slide (21) is slidably connected between the two secondary guide rails (20), and a whole-board limiting box (22) is fixedly installed on the upper surface of the secondary slide (21).
6. The fan circuit board whole board soldering equipment according to claim 1, characterized in that: A secondary cylinder (23) is fixedly mounted on the outer wall of the bottom end of the rear vertical plate (2) by means of bolts, and the output end of the secondary cylinder (23) is telescopically connected to a pneumatic rod, the top end of which is fixedly connected to the secondary slide seat (21).
7. The fan circuit board whole board soldering equipment according to claim 1, characterized in that: The upper mounting plate (8) adopts an "L"-shaped structural design, and the lower mounting plate (11) adopts an inverted "L"-shaped structural design.